Industrial Water & Wastewater

V6

_11/

7/13

Industrial Water & Wastewater UGL has developed unique solutions suitable for produced water, process water, potable water, wastewater and contaminated groundwater for its industrial clients. Our proven tailor made systems focus on technical performance, compliance with process and environmental requirements and energy optimisation.Industries in the Asia Pacific region have come to rely on our innovative engineering approach for operational efficiencies and cost-effectiveness. From state-of-the-art membrane filtration to efficient water process engineering and asset management practices that optimise operational performance, we offer water and wastewater solutions that benefit multiple industries.

Our portfolio of water and wastewater solutions is perfectly designed for industrial clients across the power generation, oil & gas, minerals & metals, food & beverage and pulp & paper industries.

Our whole-of-life offering to operate and maintain industrial water and wastewater infrastructure assets aims to enhance our clients’ return on investment by minimising operational and maintenance costs without compromising compliance standards or the capital investment.

The benefits we deliverPROCESS SOLUTIONS FOR THE ENTIRE WATER CYCLEThe integrated nature of UGL’s business has allowed the development of a unique team of engineering professionals that challenge the norm and focus on issues of constructability and maintainability. Engineers are involved in all facets of the project life-cycle, from concept development through to operation, maintenance and shutdown planning. With over 100 engineers, technicians and drafters exclusively dedicated to engineering support for water projects, UGL’s in-house engineering capacity rivals most large consultancy firms.

COMPLETE TURNKEY, ENGINEERING, PROCUREMENT AND CONSTRUCTION MANAGEMENT (EPCM) Clients reduce risk and cost through a reduction in the number of interfaces provided by UGL’s complete project solution. From a single point of contact, UGL manages entire projects beginning with in-housing engineering, procurement and construction through to start up and commissioning. Clients can take advantage of UGL’s unique blend of core competencies to allow faster completion of projects, improved performance, reduced risks and lower costs across greenfield and brownfield projects.

SOLUTIONS FOR THE ENTIRE LIFECYCLEUGL provides comprehensive through life solutions for water infrastructure that help our clients maximise the competitiveness and profitability of their assets ensuring long term operational success. Whatever the application, our offerings will meet the requirements for efficiency, reliability and environmental compatibility, giving low lifecycle costs and the best possible return on investment.

STRATEGIC ALIGNMENT WITH OUR CLIENTSAligned with our clients’ objectives, we strive to build long term relationships that ensure operational success. In many cases, we become an organic extension of our clients’ businesses, providing high levels of service, together with a strong client commitment and focus.

ACHIEvING OPTIMAL OPERATIONAL PERFORMANCEAfter the delivery of a project, UGL continues to support clients ensuring the smooth operation of treatment plant systems. UGL’s approach to multi-sector water projects is to continue to be a reliable and accountable business partner who can tailor water infrastructure solutions that optimise operational performance and reduces risk for our clients.

TECHNOLOGY PARTNERSHIPS UGL partners with the world’s leading technology providers in order to deliver the most advanced solutions to our clients. Our partnerships with General Electric (GE), Mitsubishi and Siemens amongst others, allows us to lead the way as the ‘integrator’ in the delivery of cutting edge technologies for the water industry.

ENGINEERING•Civil, structural, mechanical, electrical, piping and

instrumentation engineering design

•Process and hydraulic design

•Engineering, procurement and construction management (EPCM)

•Engineering, procurement and construction (EPC)

•Technology and systems integration

•3D detailing and modelling services

•A large in-house engineering design capability

•Develop control methodologies

CONSTRUCTION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Self-perform all mechanical and electrical trades

•Civil, structural, mechanical, electrical and piping construction services

•Construction of other critical infrastructure to compliment and or support industrial water and wastewater assets

FAbRICATION•Skid fabrication

•Chutes, tanks and bins

•Pre-assembled and modular structures

COMMISSIONING•Self-perform the majority of commissioning

and process proving activities

•Mechanical fitting

•Operator training

•Other utilities infrastructure

OPERATIONS•Plant operations

•Condition audits

•Diagnostic tools

•Hot line support services

MAINTENANCE•Long term maintenance services

•Implement management and maintenance programmes

•Mechanical services for structural works, vessels, tanks and piping

•Maintenance audits and reviews

•Managed and coordinated specialist subcontractor services

•Shutdown and execution management

INDUSTRIAL WATER AND WASTEWATER TREATMENTUGL is a leader in all facets of industrial water and wastewater treatment plant design, construction and operations and maintenance services. Clients receive innovative process solutions, rigorous detailed design, comprehensive construction services and long-term operations and maintenance support.

Through every stage of the project lifecycle, UGL collaborates with clients to create an optimal solution that considers the right balance between capital expenditure, lifecycle and operational costs, service delivery and efficiency.

After the delivery of infrastructure assets, our whole-of-life approach to treatment plants aims to maximise efficiency, optimise performance and sustain reliability through rigorous preventative maintenance programs.

UGL’s expertise in industrial water and wastewater includes:

•Pre-treatmentspecialists(screens,Dissolved Air Flotation (DAF), clarifiers, filtration)

•Membranefiltration(microfiltration(MF), ultrafiltration (UF), nano-filtration (NF))

•Desalination(reverseosmosis)

•Demineralisation(ionexchange)

•Ultra-purewater(condensatepolishing,tripol)

•ZeroLiquidDischarge(brineconcentration,crystallisation)

•Biologicalnutrientremoval

•Sludgetreatment(aerobic,anaerobic)

•Sludgedewateringandhandling

•Chemicaltreatment

•PHcontrol

POWER GENERATIONWith the global community looking more and more towards renewable energy sources, power generators face an ever changing and dynamic market. Success in this new environment will depend upon the ability to adapt, change and take advantage of emerging new opportunities. With extensive experience in providing water for power stations of up to 600 megawatts across Australia and Asia, UGL has the capabilities to help power clients meet the challenges of today and tomorrow.

UGL delivers smart solutions that meet specific water quality requirements to ensure consistent processes and production, while also improving efficiency and reducing waste.

A wide range of equipment and technology solutions are available to ensure power generators have consistent, reliable water quality that is also cost effective. From systems that treat cooling tower make-up and boiler feed to waste treatment systems that minimise or eliminate discharge to the environment, UGL can develop a solution that considers the entire life-cycle of a water treatment system.

MINERALS & METALSCommunities and industry alike face serious challenges in ensuring an uninterrupted supply of high-quality water, while reducing the demand on fresh water supplies and meeting regulatory and environmental requirements.

UGL’s water capability provides clients in the mining industry with tailored, sustainable solutions that reduce energy consumption, recycle/reuse water, minimize waste and reduce life-cycle costs.

From our origins as a Western Australian based mining services company, UGL has evolved from its long rich history in delivery essential water infrastructure solutions to become a leader in water management for the mining sector. With UGL, clients benefit from reducing their operational risk while reducing costs, quick issue resolution, local knowledge and certainty that a solution meets their business needs.

OIL & GASWater solutions are available to assist global oil and gas producers meet stringent water quality and water treatment requirements, with advanced technologies, services, and unmatched expertise. UGL offers a complete range of equipment, process solutions and operations/maintenance services for produced water treatment, wastewater treatment, water treatment for water recovery, backflow, water reuse, VOC/odor control, and solids/sludge dewatering.

Having delivered numerous projects across Australia and South East Asia, UGL consistently demonstrates technological know-how in filtration, biological treatment, clarification, sludge treatment and demineralisation treatment of refinery wastewater.

INDUSTRIAL WATER AND EFFLUENT TREATMENTUGL has successfully delivered multiple turnkey contracts for industries including pulp and paper mills, steel mills, car manufacturing facilities and food processing plants to name a few. Services include technical solutions, such as providing process and engineering design, supply, manufacture, installation and commissioning; to commercial solutions, such as Build Own Operate Transfer schemes.

CONTROL SYSTEMSWe also offer our clients the most cost effective and technically sound control system solution. UGL has developed specialist in-house capabilities in control, instrumentation and SCADA engineering. With a large team of engineers dedicated to the water sector full time, UGL has self-performed the system integration work on some of our largest projects to date which have achieved numerous industry awards.

SUPPLY CHAIN & TECHNICAL SERvICES SUPPLY•Project delivery procurement

•Maintenance parts supply

•Field support services

REFURbISHMENT & UPGRADES•Brownfield capital projects

•Managed and coordinated specialist subcontractor services and provided front-end loading, estimating, procurement and planning services

•Asset upgrades

•Inspection, removal, repair, assembly and reinstatement of equipment

ASSET MANAGEMENT•Integrated lifecycle asset management services for

managing the design, construction, operation, maintenance, refurbishment and decommissioning of industrial water and wastewater infrastructure assets

•Monitoring, measurement, distribution and reticulation through to wastewater recycling

•Implement management and maintenance programmes

•Engineering, planning, procurement, preparation and execution services for major upgrades and shutdowns

•Turnaround planning, management and execution

PROjECT DELIvERY & IMPLEMENTATION•Engineering, procurement and construction management

(EPCM)

•Brownfield capital projects (including EPCM)

•Engineering, procurement and construction (EPC)

•Capital works

•Planning and workflow management

•Management of sub-contract services

•Capital project planning and management for mechanical, electrical/instrumentation and access services

•Budget preparation, planning and management

Sub-industries Our Services