industry 4.0 – the german vision for advanced manufacturing
DESCRIPTION
Av: Prof. Dr. Detlef Zühlke, Scientific Director, German Research Center for Artificial Intelligence, Innovative Factory systemsTRANSCRIPT
© smartfactory-KL 2013-1
www.smartfactory-kl.de
Industry 4.0the German vision for advanced manufacturing
Prof. Dr. Dr. h.c. Detlef ZühlkeDirector Innovative Factory Systems IFSGerman Research Center for Artificial Intelligence, DFKI GmbHandChairman Executive Board SmartFactoryKL e.V.
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Information will be availableanywhere, anytime, with any content, for any user using any device and any access
Ubiquitous Information Availability
Our life is deeply affected by many new technologies which have reached a sufficient level of maturity!
WLAN, Bluetooth, UMTS…SmartPhones, PDA´s, SubNotebooks…
Speech interaction, gesture control…
The Internet of Things…From telephone to VoIP…
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Smart phones
Smart Homes
Smart Cars
Smart Factories
Everything gets smart
TechnologyPush
MarketPull
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THE TRADITIONAL FACTORY
Ethernet
SCADAsetup production
setup production
PLC
wiredunknownpositions
fixed locationshierarchical
monolitic
shorter productlife cycles individualized
products
international competition
quality demand
Information and communication
technologies
Changing locations modular
distributed
wirelessLocation sensing
Context aware
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Future Products must…
…be treated asabstract objects
CAD model
Product model
Communication model
Service model
R Resource and Energy model
…be described by models
…be locatable at all times
…have a standardized network interface
7654321
WiFi
IP
OPC UA
Services
…offer autonomy
IPV6[2001:0db8:85a3:08d3:1319:8a2e:0370:7344]
…have a unique identity and memory (by birth)
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I 4.0 is affecting the complete lifecycle
PLM
ERP
MES
Change Management
Maintenance Resource Control
DisassemblyDesign Engineering
Operation
designing
planning
schedulingchanging
savingrepairing
delivering
Logistics
Customer
informing
Information Backbone
CloudBigData
analyzing
Set-Up
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Industry 4.0
Industrie 4.0The 4th industrial revolution…
…or just another Hype?
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The 4th Industrial Revolution - „Industry 4.0“
1782Power generation
Mechanical automation
1st
DriversQuality of life
Engineering Sciences
steam engine
GB1913
Industrialization
2nd
Mobility
conveyor belt
US1954
Electronic Automation
3rd
µelectronics
Computer, NC,PLC
US/EU 2015Smart
Automation
4th
ICT
Cyber Physical Systems
EU
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History Industrie 4.0
German BMBFinitiates the Science Unionto identify futureHigh Tech Trendswith high impacton society
First Appearance of the wordIndustrie 4.0
Final reportof the Science Unionon Industrie 4.0
BMBF-Report“Securing the future of German manufacturing Industry”Recommendations for implementing the strategic initiative Industrie 4.0
Foundationof the PlatformIndustrie 4.0by 3 industryassociations
2010 2011 2012 2013 2014
First I4.0Demonstrator
by smartfactory
Revised I4.0Demonstrator
by smartfactory
New I4.0Demonstrator
by smartfactoryand industry
Publicity and Demonstration
Funding programIndustrie 4.0(Research)
Funding programIndustrie 4.0(Application)
GovernmentalFunding
200 (x2) Mio€
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http://www.acatech.de/fileadmin/user_upload/Baumstruktur_nach_Website/Acatech/root/de/Material_fuer_Sonderseiten/Industrie_4.0/Final_report__Industrie_4.0_accessible.pdf
Download from
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Why does Germany invest in this Program ?
Germany is in a world leading position in production of goods as well the production equipment
The world market is undergoing rapid changes Labor cost, quality demand, individualized products, shorter product life cycles
Germany must keep production in Germany or even get production back from low-cost countries
We need
smart solutions
We must
stay ahead
It´s essential
for our economy
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Industrie 4.0 funding strategy
„Streetlighting“-Projects
smaller consortia>IndustryAcademia 3-5 Mio€ each4-5 partners
application
„Lighthouse“-Projects
big consortia>Industry>Academia 10-15 Mio€ each10-12 partners
feasibility
„Laser“-Projects
small consortia>AcademiaIndustry0,5-2 Mio€ each1-3 partners
basic research
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Benefits from Industrie 4.0 for the German economy
• Helps keeping production in Germany• Helps German companies to compete successfully• Brings leadership on world markets• Needs skilled workers and gives employment• Speeds up the production setup process• A knowledge-based high-tech approach• Reduces complexity
But…
• Needs a longterm committment• Is a major upheavel and not a smooth change• Is not a single industry solution but has wide-spread impact • Needs new skills• Needs interdisciplinary collaboration• Is closely linked to Cloud and Big Data
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The smartfactory
not just words but actions….
Industry 4.0
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Technologie Initiative SmartFactoryKL
Kaiserslautern
Sponsoren:
Mitglieder:
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View into the Smartfactory
continuous flow processcolored soap production
discrete handling processbottling, handling, labeling, QC, packaging…
Live-Webcam: http://www.smartfactory.de/webcam.de.htm
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View into the Smartfactory
assembly processKey finder production
augmented reality Information, maintenance and control
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THANK YOU
Questions and Remarks??