informatic solution for foundries with gravity sand moulded casting, shell- casting and pressure...
TRANSCRIPT
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
FOND/WEB is a complete
software solution for the
foundries with:
- Gravity sand moulded
casting/shell-casting/
pressure die-casting
technology
- Automatic systems
- Manual molding
- Molding cast iron, steel,
aluminium, bronze and
other light alloys.
FONDWEB was born in the foundry in 1994 by a collaborative
working group consisting of foundry managers, metallurgical
engineers and informatic engineers.
FONDWEB speaks the Foundry Language and offers:
• Moulds and equipment management
• Production programming and monitoring
• Cast final balance cost
• Costs and orders traceability
• Foundry losses and defects management, quality control
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Foundries to compete in an evolving global maket need to be flexible and to have access to information in real time. Foundries require innovative, simple, integrated and complete solutions to increase their value and their competitiveness.FONDWEB is the ideal computing solution developed to meet the requirements of foundries.
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
The experience of more than 40 software plan installations has enriched and expanded FONDWEB with the additions of ICT (Information Communication Technology) integrations:
- fixed and portable barcode-readers
- shall portable monitors WI-FI
- integration with PLC on systems automatic forming
- connected to piece counting scale, spectrometers, ecc..
GUI Available via Web on IBM iSeries technology platform
Integration with Microsoft world and document sending by Mail and Fax
Attachments management and digital signatures
Graphic prints and integrated module design
Can also be used in Application Service Provider (ASP) mode
Good flexibility and sailing in menus and programs using
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Reservedness in every single application
FONDWEB is:
● Technical data of the casts● Core boxes / Cores Management ● Internal/external machining phases● Raw materials / machined products management● Inserts management ● Casting weight register management● Attachments and images related to casts / equipment / work phases● Costs report ● Alloys and chemical analyses management● Machining operations purchase lists management● Requested certificates management ● Quotes
CASTS - MOULD MODELS - EQUIPMENT
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
TECHNICAL DATA MOULD MODELS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Multiple plate (different mould models mounted on the same plate).
Lock / Authorization / Consent Mould Models.
Designs and revisions codification.
Number of the same mould models for plate / core boxes number.
Packing lists and standard analyses linked to prymary / secondary alloy.
Mould weight, moulding box’s gross weight, calculation yield % (between mould’s weight and moulding box’s gross weight).
Foundry losses estimated % / preferential packing code / PLC program code.
Preferential system / moulding box hour.
Mould models equipment movements management, links to core boxes and mould models photos.
Code plate (entire / half / free), moulding box dimension and composition.
TECHNICAL DATA MOULD MODELS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
TECHNICAL DATA MOULD MODELS : ATTACHMENTS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
You can enter the recipe
alloys and mixture:
Alloy : alloy code
Description : internal description / UNI/ISO description
Melting decrease %
Energy costs: % / € Kg.
Chemical analyses
Mechanical test
To follow components list.
Calculating the cost per chilo.
ALLOYS AND MOULDING MIXTURES
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
ALLOYS AND MOULDING MIXTURES
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Packing list component
Component quantities compared to 100 Kg.
Calculating the cost per chilo:
cost of each component
+ percentage decrease
+ energy impact
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
Core boxes : internal idFigure n° : number of the same core for single core boxType forming : identifies the type of sand usedArticles : stock code of the core produced by the core boxRegular supplier: Regular supplier that supplies the core to the foundryUnit price: cost of the core if purchased (proceeds and managed on the purchase price of regular supplier)For each core box you can encode the operational phases.
CASTS - TECHNICAL DATA CORE BOXES
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
In this tab is coded the work phases (codes tabular)internal and external. For each phase, you can state the time ofcrossing, the processing times, the usual suppliers, the materialsaccessories (inserts).
For each phase, you can manage the operating instructions to printslips or to visualize at the stations in production.
You can attach images and operative instructions on each phase(Photos, PDF or PowerPoint) to display in production.
CASTS - TECHNICAL DATA PHASES OF THE WORK
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
CASTS - TECHNICAL DATA CASTS COST
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Direct costs : sum of the costs of each phase of work calculated with many formulas (alloy, weight, man time, machining time, purchases outside processing)
Indirect costs : using formulas to reverse part of the administration, commercial, stucture costs
Costs report : summary of the total cost compared with the price-list and the profit
● Quotes management● Customers orders management ● Print-out of the confirmation by mail● Attachments management ● Orders processing● Labels and packing list management ● Billing / Transport reports● Invoicing ● Unit / weight sale lists ● Sale lists breakdown (alloy, processing, machining operations)● Lists automatic increases● Sales quantity and weight statistics
ACTIVE CYCLE - CUSTOMER ORDERS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
ACTIVE CYCLE - CUSTOMER ORDERS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
• Print-out confirmation order.
• Sending to the customer by mail.
• Archiving document attached to the customer.
ACTIVE CYCLE - CUSTOMER ORDERS - DELIVERY PLANS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Provides a summary of weekly deliveries.
ACTIVE CYCLE - LISTS OF SALE
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
For each item list you can manage an analytical breakdown of the price divided in a lot of elements (defined in table) the sum of which determines the purchase price.
You can also manage prices per KG and per unit.
ACTIVE CYCLE - CONSULTATION ORDERS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
ACTIVE CYCLE - SHIPPING
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
ACTIVE CYCLE - SHIPPING
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
ACTIVE CYCLE - SHIPPING
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
• Print-out shipping document.
• Sending to the customer by mail.
• Archiving document attached to the customer.
ACTIVE CYCLE - SALE STATISTICS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Orders to Suppliers Management
● Requirements management (Cores, materials, machining operations)
● Orders opening from requirements
● Purchase lists management
● Goods arrival management
● Received materials test
● Purchase invoices control
● Purchases statistics / analyses
PASSIVE CYCLE - ORDER SUPPLIER
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PASSIVE CYCLE - ORDER SUPPLIER
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PASSIVE CYCLE - ORDER SUPPLIER
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PASSIVE CYCLE - ORDER SUPPLIER
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Monitoring of supplier deliveries (processing).
Reporting delays.
Average days of delay in value and percentage.
PASSIVE CYCLE - ENTRY MATERIALS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
REPOSITORY
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Stock management per phase
● Contract works / Subcontractors management
● Inventories management
● Stock movements and readings with portable terminals wi-fi
● Job opening from order ● Documentation print-out ● Coupons and labels with Barcode photos, drawings, etc…● Production programming● Production programmes print● Requirements ● Production final balances● Orders final balances costs ● Traceability of the casting / casts● Systems efficiency check ● Waste and defects management● Production statistics and analyses
PRODUCTION, PROGRAMMING, DATA COLLECTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Data collection with readers Fixed and portable barcodes
● Integration with PLC on systems Automatic forming
● Production monitoring in real time
● Connected to piece counting scale (it is used to automate dispatches thus eliminating possible weight and quantity errors)
● Connection to Spectrometers (purchases analyses x certificates)
PRODUCTION, PROGRAMMING, DATA COLLECTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PRODUCTION, PROGRAMMING, DATA COLLECTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PRODUCTION - CONNECTION TO AUTOMATIC SYSTEM
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Connection with PLC system
Sending the program to the PLC
Receiving from the PLC of the production data:
Number of moulding boxNumber of moulding box discardedStart time, end timeAny downtime system
Viewing feed production program on the PC system.
PLANNING PRODUCTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PLANNING PRODUCTION
The results of the production declarations (forming phase) contribute to have in real time the progress of the program planned and the actual times, of the moulding boxes produced and of the tons melted.
Comparisons between the expected production program and the actual time in terms of moulding boxes, tons of cast iron and time.
The progressive tons aligned with the start and end time allows to program the charge of the ovens.
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PLANNING PRODUCTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
PRODUCTION - CONNECTION TO AUTOMATIC SYSTEM
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
STATISTICS PRODUCTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Analysis productions in pieces and weight
● Analysis of foundry losses product in%
● Analysis for melting code / alloy / system
● Analysis of foundry losses for type in units, weight and %
● Graphical representation of the foundry losses
STATISTICS PRODUCTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
LOSSES STATISTICS PRODUCTION
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Non-conformance management
● Waste / defects statistics
● Assessment of suppliers
● Certificates of compliance print (chemical analyses, degrees of hardness, other requested tests)
● Connection to Spectrometers for purchases analyses
QUALITY, CERTIFICATES OF COMPLIANCE, INTERNET
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
QUALITY, CERTIFICATES OF COMPLIANCE, INTERNET
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
● Internet publication of > requested analyses and tests > orders and transport documents progress status > purchase of new orders > exchange of documents > situation of stored equipment
● Electronic submission of any document (transport documents, invoices, etc.)
QUALITY, NON COMPLIANCE
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
QUALITY, NON COMPLIANCE
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
MAIN CHARACTERISTICS
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]
Confidentiality in the access to data, programme authorisations and the possibility of limiting single fields to authorised users.
Immediate export of any table on Excel.
Hierarchisation, counting, average, totalisation of the data in a table independently from the programme.
Immediate transformation of any table into graphs.Application of filters on any column of a table.Selection of customised Fonts and colours by users.
Displaying of prints in PDF, Text, HTML ,TIF.
Attachments management: it is used for the local integration of the computer system data and any type of document. It is possible to attach images, documents, drawings and files of any extension to active fields of the management application as well as to manage revision and authorisation levels.
Ascending/descending order on any column by simply pressing two keys.
Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology
R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: [email protected]