innovative products for the conveyor industry

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Innovative Products for the Conveyor Industry

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Page 1: Innovative Products for the Conveyor Industry

Innovative Products for the Conveyor Industry

Page 2: Innovative Products for the Conveyor Industry

Material Handling Industry

�Global demand for material handling equipment expected to grow >4% thru 2016 to $123 billion

�Most growth = automated conveyors (globally $15.5 billion in 2012, up 18% over prior year )

$0.0

$10.0

$20.0

Bil

lio

ns

Automated Conveyors

2012 2011

Marketing & Communications Page 2

Page 3: Innovative Products for the Conveyor Industry

Types of Conveyors

�Chain

�Screw

�Spiral

�Bucket

�Gravity

�Vibrating

�Belt

�Overhead

�Flexible

�Roller

�Drag Chain

�Vertical

Marketing & Communications Page 3

Page 4: Innovative Products for the Conveyor Industry

Industries that Utilize Conveyors

�Packaging

�Pharmaceutical

�Food & Beverage

�Chemical

�Agricultural

�Automotive

�Electronic

�Aerospace

�Semiconductor

�Bulk Mining

Marketing & Communications Page 4

Page 5: Innovative Products for the Conveyor Industry

Applications

�Applications

• Straight tracks

• Curve tracks

• Chain guides

• Wear strips

• Guide rails

• Star wheels

• Timing screws

• Rollers

• Bearings

• Pillow blocks

• Sprockets

Marketing & Communications Page 5

Page 6: Innovative Products for the Conveyor Industry

Engineering Plastics for the Conveyor Industry

�Polystone® M (UHMW-PE)

�Polystone® G (HDPE)

�Sustarin® C (Acetal)

�Sustamid® Nylon

�Sustadur PET

�SustaPEEK

�Detectable Plastics

Marketing & Communications Page 6

Page 7: Innovative Products for the Conveyor Industry

LUBX® C

Marketing & Communications Page 7

Page 8: Innovative Products for the Conveyor Industry

LubX® C – The Smart Solution

�Lux® C is a new high-performance sliding material

�Designed and tested for the conveyor and material handling industries

Marketing & Communications Page 8

Page 9: Innovative Products for the Conveyor Industry

LubX® C – The Smart Solution

�Compared to conventional sliding materials, conveying systems equipped with LubX® C require considerably less energy

�LubX® C has been developed with great care to minimize the friction, but also with consideration to the wear properties against the sliding partner.

Marketing & Communications Page 9

Page 10: Innovative Products for the Conveyor Industry

LubX® C Product Features

�Coefficient of friction up to 75% less than standard UHMW-PE

�Outstanding dry-running properties

�Energy saving

�FDA Compliant

�Noise reducing

�Eliminates the slip-stick effect (back-sliding)

� Increases process stability

�Specially designed to slide against steel and acetal chains (e.g. chain conveyors)

Smart energy saving with LubX® C

Marketing & Communications Page 10

Page 11: Innovative Products for the Conveyor Industry

Slip-Stick Effect Video

Marketing & Communications Page 11

Page 12: Innovative Products for the Conveyor Industry

Comparison of Sliding Partners

LubX® C UHMW

Sliding against Steel

Coefficient of sliding friction under dry conditions

Marketing & Communications Page 12

Page 13: Innovative Products for the Conveyor Industry

Comparison of Sliding Partners

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LubX® C UHMW

Sliding against Acetal

Coefficient of sliding friction under dry conditions

Marketing & Communications Page 13

Page 14: Innovative Products for the Conveyor Industry

Comparison of Sliding Partners

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0.35

0.4

LubX® C UHMW

Sliding against PET

Coefficient of sliding friction under dry conditions

Marketing & Communications Page 14

Page 15: Innovative Products for the Conveyor Industry

LubX® C Industry Segments & Applications

� Industry Segments

• Conveyor

• Packaging / Handling

• Pharmaceutical

• Food Processing

�Applications

• Chain guides

• Curve tracks

• Wear strips

• Guide rails

Marketing & Communications Page 15

Works best with high-speed conveyors and light weight products!

Page 16: Innovative Products for the Conveyor Industry

Availability of LubX® C

�Available in sheets: ¼” – 4” thick

�Color: Blue-Grey

Marketing & Communications Page 16

Page 17: Innovative Products for the Conveyor Industry

Machined Tracks & Curves (standard & custom)

Marketing & Communications Page 17

Page 18: Innovative Products for the Conveyor Industry

Machined Profiles

Marketing & Communications Page 18

Page 19: Innovative Products for the Conveyor Industry

LubX® C Competition

�Nolu S: Emerson / System Plast

• “Nolu S is a unique compound of UHMW and a solid lubricant.”

• “It drastically reduces the coefficients of friction while maintaining characteristics of UHMW.”

�Oil-Filled and Dry Slide: Quadrant

• “Modified with special lubricants, TIVAR® DrySlide has the lowest coefficient of friction of any of the TIVAR® products.”

• “This advanced product uses oil filled polymers to lubricate mating surfaces with a dynamic coefficient of friction formula of less than 0.14.”

Marketing & Communications Page 19

Page 20: Innovative Products for the Conveyor Industry

LUBX® C TESTING

Marketing & Communications Page 20

Page 21: Innovative Products for the Conveyor Industry

What is Tribology

Page 21Marketing & Communications

�Tribology is the science and engineering of interacting surfaces in relative motion

• Includes the study and application of the principles of friction, lubrication and wear

� Measurements: sliding coefficient of friction, temperature, wear, roughness and contact surface

Page 22: Innovative Products for the Conveyor Industry

What is Tribology

• Friction:interaction between the contacting areas of the material bodies, which counteracts a relative movement

• Wear & Tear:progressive loss of material from the surface of a solid body caused by mechanical causes (contact with a solid or liquid)

• Lubrication:reduction in friction and wear by complete or partial separation of material bodies

Page 22Marketing & Communications

Page 23: Innovative Products for the Conveyor Industry

Bottle Conveying System - Krones

Seite 23Marketing & Communications

Page 24: Innovative Products for the Conveyor Industry

Practical Test Apparatus (Bottle ConveyingSystem)

Page 44Marketing & Communications

�determination of the coefficient of friction takes place under real conditions

�different material pairings are possible

�measurement of the temperature

�measurement of the chain tensile force with the aid of a torque shaft

Page 25: Innovative Products for the Conveyor Industry

LubX-C / Polystone® M Natural (UHMW-PE) against Acetal

Page 25Marketing & Communications

0

0.05

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0.25

0.3

0.35

0 1 2 3 4 5 6 7 8

LubX-C

M-natural

hours1 ft /sec – 10 lbs

Page 26: Innovative Products for the Conveyor Industry

LubX-C / Polystone® M Natural (UHMW-PE) against Acetal

Page 26Marketing & Communications

0

5

10

15

20

25

30

35

40

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50

0 1 2 3 4 5 6 7 8

LubX-C

M-natural

hours

temperature

1 ft /sec – 10 lbs

72º F

113º F

Page 27: Innovative Products for the Conveyor Industry

LubX-C / Polystone® M Natural (UHMW-PE) against Steel

Page 27Marketing & Communications

0

0.05

0.1

0.15

0.2

0.25

0 1 2 3 4 5 6 7 8

LubX-C

M-natural

1 ft /sec – 10 lbs

coefficient of friction

hours

Page 28: Innovative Products for the Conveyor Industry

LubX-C / Polystone® M Natural (UHMW-PE) against Steel

Page 28Marketing & Communications

0

5

10

15

20

25

30

0 1 2 3 4 5 6 7 8

LubX-C

M-natural

1 ft /sec – 10 lbs

temperature

hours

72º F

81º F

Page 29: Innovative Products for the Conveyor Industry

Energy input LubX-C / Polystone® M Natural (UHMW-PE) against Acetal

Page 53Marketing & Communications

0

50

100

150

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5 5.3 6 7.2 7.5 8.7 9.4 9.75 10

performance [W]

chain length [m]

3.5 ft / sec – 30 lbs

M-natural

LubX-C

LubX-C: µ= 0,18 / M-natural: µ= 0,29

Page 30: Innovative Products for the Conveyor Industry

Selling Tools

�Product Samples

�Education

• News Letters

• Presentations

• Webinars

�Joint Sales Calls

�Specifications

�Technical Support

Marketing & Communications Page 30

Page 31: Innovative Products for the Conveyor Industry

Prospects & Lead Research� Online Sources

• http://www.mhpn.com/

• http://mhlnews.com/

• http://www.cemanet.org/

• http://www.packworld.com/

• http://www.packagingdigest.com

� NAICS Codes

• 333922: Conveyor and Conveying Equipment Manufacturing

• 333923: Overhead Traveling Crane, Hoist, and Monorail System

� SIC Codes

• 3531: Construction machinery

• 3535: Conveyors and conveying equipment

• 3537: Industrial trucks and tractors

Online

SIC

NAICS

Marketing & Communications Page 31

Page 32: Innovative Products for the Conveyor Industry

Market Development & Sales Contacts

� Joe Aleszczyk, Business Development Specialist

[email protected]

• 484.788.9665

� Tim Brown, VP of Marketing and Business Development

[email protected]

• 704.884.3510

� Birgit Phillips, Marketing Manager

[email protected]

• 704.884.3506

� Lisa Bushovsky, Rochling Machined Plastics

[email protected]

• 724.696.5200 x106

Marketing & Communications Page 32