Innovativeness and experience

Company Profile

2014

Construction works

Modernizations, retrofits and service

Production

Our core business

30 %

50 %

20 %

WE ARE STRATEGIC PARTNER

ON THE ENERGY

AND INDUSTRY MARKET

History

1992

Privatization

1999

Opening of the

Production Center

in Jaworzno

1955

Establishment of the

ZRE Katowice

2012

Opening of the

Piping Prefabrication Line

2009

Opening of the

Westrn Division

in Rybnik

2012

Opening of the

ZRE Katowice Serwis

as subsidary company

2013

Opening of the

Central Division

in Warsaw

2011

Opening of the

Euroenergetika

in Tuzla

On the market since 59 years

Company Chart

Company Chart

Where are we?

Warszawa

Rybnik

Jaworzno

Katowice

Winnersh

Tuzla

Łódź

Ostrołęka

HQ: Katowice, Poland

Production Centre: Jaworzno, Poland

Western Department: Rybnik, Poland

Central Department: Warszawa, Łódź, Ostrołęka, Poland

English Branch: Winnersh, England

ZRE Katowice Serwis: Katowice, Poland*

Euroenergetika: Tuzla, Bosnia and Hercegovina*

* Subsidiary company blue-collar workers white-collar workers

287 512

98 231

17 82

40 228

Our capability

More than 1 495 employees including:

– Project Managers - 40

– Designers / engineers - 55

– Health and safety – 3

– Quality Control, Welding supervision - 67

One of Europe's most modern machine parks located in an area of 25 000 m2

Modern CNC machines:

Waldrich–Coburg, Lazzatti, Rafamet, Skoda, Georg–Schenck

Automated heat-treatment furnace:

C.H.Evensen Industriovner

Pipe bending machines using cold method: Schwarze–Robitec

Induction bending machine up to diameter 1 220mm: Cojafex

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2009 2010 2011 2012 2013Employment

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400

2009 2010 2011 2012 2013EksportsSale

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30

40

2009 2010 2011 2012 2013

EBITDA

Finance

100% private Polish capital

Turnover in the year 2013 – 347 Mio PLN

Finance

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20

30

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60

2009 2010 2011 2012 2013

Investments

0

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2009 2010 2011 2012 2013

Assets

Who we work with?

Local market

Main clients

Tauron Wytwarzanie

PGE GiEK

PGNiG Termika

Energa

Enea

EDF

GDF Suez

CEZ

PKN Orlen

Spółka Energetyczna Jastrzębie

Foreign markets Main areas of activity

European Union

Balkans

Middle East

Main clients

Alstom Power

Mitsubishi – Hitachi Power System

Valmet (Metso OY)

Foster Wheeler

Siemens

Strabag Energy Technologies

Aalborg Energie Technik

Leroux & Lotz Technologies

Babcock Wilcox&Volund

What do we do?

Modernizations and retrofits

Comprehensive piping delivery

Production and machining

Technical supervision

and design services

Installation works

Production and assembly

of I&C equipment

NDT and DT testing

Logistic services Service and diagnostics

What do we do?

Installation of power equipment Installation of gas and steam turbines

Installation of boilers

Comprehensive erections of boiler and turbine island

What do we do?

Modernizations and retrofits Extending operation time

Emissions reduction

Comprehensive modernizations of the turbine and boiler island

What do we do?

Comprehensive piping deliveries Design

Prefabrication

Installation

Commissioning

What do we do?

Production and machining Production of ready-to-assembly machine components

Specialized and large-scale mechanical and thermal treatment

Casting bearings

What do we do?

Production and installation of I&C equipment Production of measuring equipment (temperature, flow)

Comprehensive assembly and modernization of metering and control systems

What do we do?

Technical supervision and design services Design services

Technology services

Multi-sectoral coordination of works

What do we do?

Service and diagnostics Evaluation of the technical condition

Post-failure analysis

Full diagnosis of rotating machinery

What do we do?

Testing laboratory NDT testing

Destruction testing

Laser aided geometry measuring

Our own technologies

Regeneration of turbine rotors

Revitalization of turbine casings

Regeneration of turbine diaphragms

Horizontal and vertical transportation

of heavy elements

Regeneration of turbine rotors

Scope of work :

Developing rotor repair technology

Removing rotor discs

Reconstruction of the discs through

submerged arc build-up welding

Heat treatment acc. proper technology

Complete mechanical machining

Blading of rotor stages using new blades

High speed rotor balancing in the scope

of rating speed (centrifugation of the rotor)

Complete NDT of the rotor during

the whole rotor overhaul

Strength tests on samples taken from the

welded rotor

Regeneration of turbine casings

Scope of work

detect and repair all surface cracks

remove postwelding and service-induced stresses

correct the geometry by thermal operations as well as by

machining of all planes and borings which will require precise

matching

regenerate the threads, diffusers and jet segments

improve plastic characteristics of materials

carry on small modifications to improve functionality

and extend lifetime

Garantee

forecast service lifetime min. 100.000 h

first inspection recommended to be performed after about ca

50.000 h

in cases where cracks are detected the repair of the cylinder

can be repeated

Regeneration

of turbine diaphragms

Scope of work

geometry measurements and their analysis

non-destructive examinations

defining the technology of repair

mechanical treatment of the blades with detected cracks

pad welding of the decrements

making new parts of damaged elements and welding them

to original elements

post welding heat treatmant

machinig of the elements in order to correct theirs geometry

final measurements and examinations

Garantee

prolongation of the operation lifetime of the elements

reduction of the repairs outlays

guarantee of the high quality of the performed works, assuring

safe and failure-free operation

Horizontal and vertical transportation

of heavy elements

Scope of work

Preparation of the Method Statement and risk analisys

Preparation of the lift and transport instruction

Designing of the transport equipment

Preparation of the transport equipment

Assembly of the equipment

Lifting and transport

Final documentation

Our realisations Environmental protection

Technical overhauls

Installation of power

engineering equipment

Certified management systems

ISO 9001:2008 EN ISO 14001:2009 BS OHSAS 18001:2007

Quality Environment Safety

Decisons

Polish Technical Office (UDT)

Repair Modernization Fabrication

EN ISO 3834-2 SLV authority

Certified technical knowledge

PED 97/23/WE

Certificates and authorities

ASME BPVC – Stamp S

Manufacture and assembly

of power boilers

ASME B31.1 – Stamp PP

Fabrication and assembly

of pressure piping

Quality

Own accredited NDT and DT laboratory

Certificate of UDT Approval

Registry No. LB - 024/09

Quality guaranty

Testing NDT methods

UT level II and III

RT level II and III

MT level II

PT level II

VT level II

Laboratory authorities

CLDT authority (Certified Polish Body)

Non-destructive testing:

Radiographic examination

Ultrasonic testing (PA, TOFD)

Magnetic particle testing

Penetration testing

Ultrasonic thickness testing

Hardness measurements

Endoscopic testing, structural and other replica method

Diagnostic tests and expertise related to the operation of power equipment

Destructive testing:

Bending test

Tensile testing

Impact testing

Hardness measurements

Metallographic examination

Laboratory potential

IWE - International Welding Engineer

EWE - European Welding Engineer

EWIE - European Welding Inspection Engineer

EWT - European Welding Technologist

Quality Manager (TUV Rheinland)

EWP - European Welding Practitioner

Welding QA/QC

Recommendations

Welcome to cooperate

www.zre.com.pl