inspection matrix - rpr43mx1
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842019 Inspection Matrix - RPR43MX1
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Project PACIFIC NATIONAL MOURA LOCOus omer
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 008 35341 - 0281 Cable ties not trimmed 2 3 3 8 008-028
2 Sharp edges in accessible areas 3 3 029-048
3 Damaged coil fins 6 6 049-062
4 Electrical Enclosure Lids tight 0
5 Pipe Spacing prevents rubbingwear 3 3
6 WiresCables rubbing or wearing 0
7 Grills not fully welded 1 1
8 Cable glands loose 3 2 2 7 RPR5MA7
9 Missing Washers 2 1 1 4 RPR48MA3
10 Major componentsstructures not witness marked 8 5 5 3 21 LPR8CX1011 Cover Hinge pins not correctly installed amp witness marked 0
12 Loose boltsscrews 4 5 5 14
13 Debris in unit 1 1 3 5
14 Checklists not completedsigned 4 3 3 5 15
15 Sharp weld spatter 2 2
16 EMKA seal joints glued with Loctite 0
17 Position and security of TX Bulbs 0
18 Pipe quality ndash no wrinkles etc 2 2
19 Insulation not sealeddamagedwell affixed 2 2 4
20 Application of sealant is presentable 0
21 Significant casecover scratches 1 1 2
22 Other 1 3 1 1 1 7
8 38 23 21 1 13 104
U n i t
I t e m
s I n s p e c t e d O n U n i t s
Inspection Matrix RPR5MA7
D e f a l t N o
Section Responsible amp Number Of
Defauts
S h e e t M e t a l
A s s s e m b l y
amp
R e f r i g i r a t i o n
E l e c t r i c a l
E l e c t r i c a l P a n e l
TOTAL FAULTS BY DEPARTMENT
T e s t B a y
F i n i s h i n g
T o t a l D e f e c t
Q t y
842019 Inspection Matrix - RPR43MX1
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38
23
21
13
8
1
0
5
10
15
20
25
30
35
40
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-00833251-028
Section
842019 Inspection Matrix - RPR43MX1
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21
15
14
8
7 7
6
5
4 4
3 3
2 2
0
5
10
15
20
25
W w i t n e s s m a r k s m i s s i n g
I n c o m p l e t e c h e c k l i s t s
L o o s e b o l t s s c r e w s
C a b l e t i e s n o t t r i m m e d
L o o s e c a b l e g l a n d s
O t h e
r
D a m a g e d c o i l f i n s
D e b r i s i n u n i t
M i s s i n g W a s h e r
s
I n s u l a t i o n I s s u e
s
P i p e S p a c i n g r u b b i n g w e a
r
S h a r p e d g e s i n a c c e s s i b l e a r e a
s
P i p e q u a l i t y ndash
n o w r i n k l e s e t
c
S h a r p w e l d s p a t t e
r
Fault Findings - RPR5MA7 Serial No 33251-00833251-028
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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27
24 24
1415
1
0
5
10
15
20
25
30
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
Section
842019 Inspection Matrix - RPR43MX1
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21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
842019 Inspection Matrix - RPR43MX1
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AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
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0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
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221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
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Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
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Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
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R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
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June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
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Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
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38
23
21
13
8
1
0
5
10
15
20
25
30
35
40
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-00833251-028
Section
842019 Inspection Matrix - RPR43MX1
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21
15
14
8
7 7
6
5
4 4
3 3
2 2
0
5
10
15
20
25
W w i t n e s s m a r k s m i s s i n g
I n c o m p l e t e c h e c k l i s t s
L o o s e b o l t s s c r e w s
C a b l e t i e s n o t t r i m m e d
L o o s e c a b l e g l a n d s
O t h e
r
D a m a g e d c o i l f i n s
D e b r i s i n u n i t
M i s s i n g W a s h e r
s
I n s u l a t i o n I s s u e
s
P i p e S p a c i n g r u b b i n g w e a
r
S h a r p e d g e s i n a c c e s s i b l e a r e a
s
P i p e q u a l i t y ndash
n o w r i n k l e s e t
c
S h a r p w e l d s p a t t e
r
Fault Findings - RPR5MA7 Serial No 33251-00833251-028
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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27
24 24
1415
1
0
5
10
15
20
25
30
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
Section
842019 Inspection Matrix - RPR43MX1
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21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 740
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
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0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
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27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 340
21
15
14
8
7 7
6
5
4 4
3 3
2 2
0
5
10
15
20
25
W w i t n e s s m a r k s m i s s i n g
I n c o m p l e t e c h e c k l i s t s
L o o s e b o l t s s c r e w s
C a b l e t i e s n o t t r i m m e d
L o o s e c a b l e g l a n d s
O t h e
r
D a m a g e d c o i l f i n s
D e b r i s i n u n i t
M i s s i n g W a s h e r
s
I n s u l a t i o n I s s u e
s
P i p e S p a c i n g r u b b i n g w e a
r
S h a r p e d g e s i n a c c e s s i b l e a r e a
s
P i p e q u a l i t y ndash
n o w r i n k l e s e t
c
S h a r p w e l d s p a t t e
r
Fault Findings - RPR5MA7 Serial No 33251-00833251-028
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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27
24 24
1415
1
0
5
10
15
20
25
30
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
Section
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 640
21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 740
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1140
28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
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1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 440
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 540
27
24 24
1415
1
0
5
10
15
20
25
30
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
Section
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 640
21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
842019 Inspection Matrix - RPR43MX1
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AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
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Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 540
27
24 24
1415
1
0
5
10
15
20
25
30
AampR Electrical Panel Finishing Sheet Metal Test Bay
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
Section
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 640
21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 740
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
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Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
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Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
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AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
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1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
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35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
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Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 640
21
20
17
9
7 7
6
5
4 4
2 2
1
0
5
10
15
20
25
W i t n e s s m a r k s m i s s i n g
C a b l e t i e s n o t t r i m m e d
C h e c k l i s t s i n c o m p l e t e
L o o s e c a b l e g l a n d s
D e b r i s i n u n i t
D a m a g e d c o i l f i n s
I n s u l a t i o n i s s u e s
S e a l a n t a p p l i c a t i o n i s s u e s
S h a r p w e l d s p a t t e r
L o o s e b o l t s s c r e w s
S i g n i f i c a n t s c r a t c h e s
M i s s i n g w a s h e r s
S S s h a f t n o t p a i n t e d
Fault Findings - RPR5MA7 Serial No 33251-02933251-048
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AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
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Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
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R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
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June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 740
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
0
10
20
30
40
008-028
029-048
049-062
38
2736
23
24
14
2124
4
13 14
15
815
14
11 4
AampR Electr
Panel Finish
Sheet Metal Test B
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 840
0
20
40
60
80
100
120
140
AampR
Electrical
Panel
Finishing
Sheet Metal
Test Bay
101
61
49
42
37
6
123
57
4667
74
3
83
48
4555
17
1
N u m b e r o f F a u l t s
Section
Faults by Section on Rail AC Units
RPR5MA7
RPR48MA3
LPR8CX10
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
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Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 940
221
137132
126
76
4
0
50
100
150
200
250
Asssembly amp Refrigiration Electrical Electrical Panel Finishing Sheet Metal Test Bay
Faults By Section On Rail Models
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1040
Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
842019 Inspection Matrix - RPR43MX1
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
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httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
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27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
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17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
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Project PACIFIC NATIONALMOURA LOCO
Customer DEDIR
Model RPR5MA7
Inspection Each Unit
Serial Numbers 35341 - 049 35341 - 062
S h e e t M e t a l
A amp R
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
F i n i s h i n g
T o t a l Q t y
1 Not 12 pins on each evap lid covered with caps amp silver tape 1 1
2 External welds on the unit amp covers not passivated 0
3 Sharp corners on unit 2 2
4 Weld spatter around welds 5 5
5 Grilles not welded (tacks broken off) 0
6 SIKA Firesil not applied neatly and presentable 4 2 6
7 Joints (corners) of insulation not covered with silver tape 8 8
8 Incorrect type seal used on evaporator covers 0
9 Damaged insulation in evaporator area 3 3
10 Damaged evaporatorcondenser coils 3 3
11 Pipewire rub or wear against each other 2 1 3
12 Uniseal not placed under the SA blowers 0
13 Incorrect position of TX valves 0
14 Pipe quality with dents wrinkles bending tool marks etc 0
15 SA shafts not coated with antirust Cold Gal paint 3 3
16 Bolts not witness marked 6 2 3 11
17 Loose boltsscrewsnuts 1 1 1 3
18 Missing or damaged washers 0
19 Cracks or damage on condenser fan blades 0
20 No clearance on pipe header and cond bracket 0
21 Pressure transducers with no gasket fitted 0
22 Firesil not applied between chamber amp electrical panel 0
23 Electrical lids not tight 3 3
24 Cable ties not trimmed flat 1 3 1 4 9
25 Cable glands not tight and witness marked 4 5 9
26 Cable glands in cond area not fully sealed with Firesil 0
27 Cover hinge pins incorrectly installed amp not witness marked 0
I t e m s I n s p e c t e d O n
U n i t s
Inspection Matrix RPR5MA7
D e f e c t N o
Section Responsible
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28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
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R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
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Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
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April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
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1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
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httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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1
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httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1140
28 Debris in unit (especially in evap drip tray) 3 3
29 Decals missing (Live Wires No Step 415V etc) 3 3
30 Kazoos not cut parallel (10mm) and pins not installed 1 1 AampR
31 Nyloc nuts not installed on the RHS 0 Fin
32 Significant casecover scratches 2 2 SM
33 UHC and checklist not been filled insigned off 1 3 4 Electrical
34 Evap amp Cond covers not tightenedwitness marked 1 1 Panel
35 Evap cover hexserts not sealed with SIKA Firesil 2 2 Test Bay
36 Other faults 0
14 36 9 4 4 18 85TOTAL FAULTS BY DEPARTMENT
36
18
14
9
4 5
10
15
20
25
30
35
40
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
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B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
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U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
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1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1240
Bolts not w
Cable ties
Cable glan
Insulation
SIKA Fires
Weld spatt
UHC and c
Debris in uDecals mis
Electrical l
SA shafts
Pipewire r
Damaged e
Damaged i
Sharp corn
Significan
Evap cover
Evap amp Co
Not 12 pin
0
A amp R
F i n
S M
E l e c t r i c a l
P a n e l
11
9 9
8
6
5
4
3 3 3 3 3 3 3
2 2
Fault Findings - RPR5MA7 Serial No 33251-04933251-062
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1340
B o
l t s n o t w i t n e s s m a r k e d
C a b l e t i e s n o t t r i m m e d
f l a t
C a b l e g l a n d s n o t t i g h t a n d
w i t n e s s m a r k e d
I n s u l a t i o n n o t c o v e r e d
w i t h s i l v e r t a p e
S I K A F i r e s i l n o t a p p l i e d
n
e a t l y a n d p r e s e n t a b l e
W e l d s p a t t e r a r o u n d
w e l d s
U
H C a n d c h e c k l i s t n o t
b e e n f i l l e d i n s i g n e d o f f
D e
b r i s i n u n i t ( e s p e c i a l l y
i n e v a p d r i p t r a y )
D e c a l s m i s s i n g ( L i v e
W i r e s N o S t e p 4 1 5 V e t c )
E l e c t r i c a l l i d s n o t t i g h t
S A
s h a f t s n o t c o a t e d w i t h
a n t i r u s t C o l d G a l p a i n t
P i p e w i r e r u b o r w e a r
a g a i n s t e a c h o t h e r
D a m a g e d e v a p c o n c o i l
D a m a g e d i n s u l a t i o n
S h a r p c o r n e r s o n u n i t
S i g n i f i c a n t c a s e c o v e r
s c r a t c h e s
E v a p c o v e r h e x s e r t s n o t
s e a l e d
E v a p amp C o n d c o v e r s l o o s e
amp W M m
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1440
R P R 5 M A 7
R P R 4 8 M A 3
L P R 8 C X 1 0
Wwitness marks missing 21 16 14 51 51 70 73
Incomplete checklists 15 17 17 49 49 70 70
Loose boltsscrews 14 2 3 19 19 70 27
Cable ties not trimmed 8 5 16 29 29 70 41
Loose cable glands 7 6 9 22 22 70 31
Other 7 1 0 8 8 70 11
Damaged coil fins 6 7 6 19 19 70 27
Debris in unit 5 11 9 25 25 70 36
Missing Washers 4 0 3 7 7 70 10
Insulation Issues 4 12 10 26 26 70 37
Pipe Spacing rubbingwear 3 7 1 11 11 70 16
Sharp edges in accessible areas 3 1 0 4 4 70 6
Pipe quality ndash no wrinkles etc 2 0 0 2 2 70 3
Sharp weld spatter 2 5 2 9 9 70 13
Significant casecover scratches 2 1 0 3 3 70 4
Grills not fully welded 1 0 0 1 1 70 1
EMKA Seal Issues 1 0 1 2 2 70 3
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1540
U n i t s
A amp R
F i n i s h i n g
S h e e t M e t a l
E l e c t r i c a l
E l e c t r i c a l P a n e l
T e s t B a y
066-089 33 20 25 10 4 0
036-065 44 18 13 28 28 0
010-035 29 26 23 14 14 1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
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842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1840
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 1940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2040
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2140
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2240
27 24 24 15 14 1 0 Witness marks
Cable ties not
Checklists inco
Loose cable gl
Debris in unit
Damaged coil Insulation issu
Sealant applic
Sharp weld sp
Loose boltsscr
Significant scr
Missing washe
SS shaft not p
P a c k i n
g
s s s e m
y
E l e c t r i c a l
e c r c a
S h e e t
M e t a l
F i n i s h i n g
T e s t B a y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2340
June July August September October November December January February March
of units 3 3 6 12 6
1 3565-001 3565-003 3565-007 3565-013 3565-025 - - - - -
2 3565-002 3565-004 3565-008 3565-014 3565-026 - - - - -
3 - 3565-005 3565-009 3565-015 3565-027 - - - - -
4 - 3565-006 3565-010 3565-016 3565-028 - - - - -
5 - - 3565-011 3565-017 3565-029 - - - - -
6 - - 3565-012 3565-018 3565-030 - - - - -
7 - - - 3565-019 - - - - - -
8 - - - 3565-020 - - - - - -
9 - - - 3565-021 - - - - - -
10 - - - 3565-022 - - - - - -
11 - - - 3565-023 - - - - - -
12 - - - 3565-024 - - - - - -
S e c t i o n
Month June July August September October November December January February March
1 4 9 25 10 - - - - -
3 19 31 36 13 - - - - -
1 4 14 17 2 - - - - -
0 0 0 5 0 - - - - -
0 0 0 4 0 - - - - -
1 9 11 22 5 - - - - -
6 36 65 109 30 - - - - -
2 4 6 12 6 - - - - -
3 9 1083 908 500 - - - - -
Sheet Metal
AampR
Electrical
Panel
Test Bay
Finishing
Total
Month
S e r i a l n u m b e r amp n u m b e r o f u n i t s p e r
m o n t h
Number of units built
Fault average per unit
109
100
120
n t h
Faults Analysis Per Month For RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2440
June July August September October November December January February March April
Series1 6 36 65 109 30 0 0 0 0 0 0
6
36
65
30
0 0 0 0 0 00
20
40
60
80
N u m b e r o
f f a u l t s p e r m
20
25
30
35
40
2519
3136
9 11
22Sheet MeAampR
Electrical
Panel
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2540
Sheet MetalAampR
Electrical Panel
Test BayFinishing
0
5
10
15
1 49
10
313
14
17
2
0
00
5
0
00
0 4
0
5
Test Bay
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2640
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2740
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2840
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Total faults per
section amp
average per unit
Number of
units built T
- - - 0 0 0 1 2 0 3 63
- - - 27 32 21 67 82 5 234 63
- - - 6 19 2 34 80 2 143 63- - - 0 4 1 6 11 0 22 63
- - - 11 32 23 41 34 1 142 63
- - - 6 12 8 15 21 1 63
- - - 5 5 5 5 5 5 30
- - - 30 60 40 75 105 5 315
- - - 44 87 47 149 209 8 544
- - - 733 725 588 993 995 800 806
Section
Sheet Metal
AampR
Electrical
Test Bay
Finishing
Fault target per unit
Target for units built
Score Achieved
No of units built
Fault average per unit
44
87
47
149
0
50
100
150
200
250
Apr May Jun Jul
N u m b e r o f f a u l t s p e r m o n t h
Monthly Fault Analysis RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 2940
Sheet Metal
AampRElectrical
TestingFinishing
0
20
40
60
80
100
Apr
May
Jun
Jul
Aug
Sep
0
0
0
1
2
0
2732
21
67 82
5
619
2
34
80
2
04
16
11
0
1132
2341
34
1
Sheet Metal
AampR
Electrical
Testing
Finishing
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3040
AampR 234
Electrica l 143
Finishing 142
Test Bay 22
43
27
26
4
Fault Breakdown Per Seciton RPR43MX1
AampR
Electrical
Finishing
Test Bay
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3140
234
143 142
22
0
50
100
150
200
250
AampR Electrical Finishing Test Bay
Faults Per Section RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3240
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Sheet Metal
AampR 1
Electrical
Test Bay
FinishingTotal 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0
AampR
Electrical
Finishing
Test Bay
Total
FAULT BREAKDOWN ANALYSIS
S h a f t s n o t c o a t e d
S h a r p w e l d s p a t t e r
G r i l l e s b r o k e n o f f
F i r e s i l n o t a p p l i e d n e a t l y
J o i n t s n o t c o v e r e d w i t h S T
S h a r p c o r n e r s o n u n i t
P i p e q u a l i t y d e n t s w r i n k l e
s e t c
F i n s c o i l s d a m a g e d
W e l d s n o t p a s s i v a t e d
I n c o r r e c t a m o u n t o f p i n s
T a c k y t a p e n o t a p p l i e d o n
p i p e s
D a m a g e d I n s u l a t i o n
P i p e s r u b b i n g e a c h o t h e r
U n i s e a l n o t i n s t a l l e d
T X V a l v e i n c o r r e c t p o s i t i o
n
M t g s t u d i n c o r r e c t l y l o c a t e d
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3340
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 39
0
1 1 3
1 1
0
1 1 22 0 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 6
T r a n s d u c e r s m i s s i n g g a s k e t
H i n g e p i n s n o t e n g a g e d m a r k e d
E v a p amp C o n d c o v e r n o t t i g h t e d
G l a n d s n o t f u l l y s e a l e d i n c o n d
E M K A s e a l s n o t g l u e d t o g e t h e r
D e b r i s i n u n i t
D e c a l s m i s s i n g
C a s e c o v e r s c r a t c h e s
U H C amp C l i s t s n o t s i g n e d c h e c k
ON RPR43MX1 SNo 031-059
B o l t s N u t s G l a n d s n o t t i g h
t
W i t n e s s m a r k s m i s s i n g
T o t a l
C o n d t e r m B o x n o t s e a l e d w i t h f i
E l L i d s n o t t i g h t e n e d
S h a r p c a b l e t i e s
C r a c k e d d a m a g e d c o n d f a
n b l a d e
C o n d f a n b o l t n o t s e a l e d
D a m a g e d s p r e a d w a s h e r s
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3440
April May June July August September Octobe
of units 6 12 8 15 10
1 3565-1-031 6 3565-1-037 5 3565-1-049 14 3565-1-057 9 3565-1-072 12 3565-1-093 8
2 3565-1-032 5 3565-1-038 6 3565-1-050 12 3565-1-058 83565-1-073 19 3565-1-0943 3565-1-033 8 3565-1-039 8 3565-1-051 11 3565-1-059 6 3565-1-074 9 3565-1-095
4 3565-1-034 7 3565-1-040 9 3565-1-052 13 3565-1-060 16 3565-1-075 7 3565-1-096
5 3565-1-035 10 3565-1-041 7 3565-1-053 3 3565-1-061 17 3565-1-076 8 3565-1-097
6 3565-1-036 8 3565-1-042 10 3565-1-054 4 3565-1-062 12 3565-1-077 7 3565-1-098
7 - 3565-1-043 10 3565-1-055 9 3565-1-063 9 3565-1-078 5 3565-1-099
8 - 3565-1-044 14 3565-1-056 12 3565-1-064 17 3565-1-079 7 3565-1-100
9 - 3565-1-045 8 - 3565-1-065 13 3565-1-080 8 3565-1-101
10 - 3565-1-046 1 - 3565-1-066 15 3565-1-081 9 3565-1-102
11 - 3565-1-047 7 - 3565-1-067 13 3565-1-082 15 3565-1-103
12 - 3565-1-048 4 - 3565-1-068 8 3565-1-083 10 3565-1-104
13 - - - 3565-1-069 17 3565-1-084 9 3565-1-105
14 - - - 3565-1-070 14 3565-1-085 8 3565-1-106
15 - - - 3565-1-071 12 3565-1-086 10 3565-1-107
16 - - - - 3565-1-087 8 3565-1-108
17 - - - - 3565-1-088 13 3565-1-109
18 - - - - 3565-1-089 9 3565-1-110
19 - - - - 3565-1-090 11 3565-1-111
20 - - - - 3565-1-091 13 3565-1-112
21 - - - - 3565-1-092 6 3565-1-113
30 60 40 75 105
44 89 78 186 203
733 742 914 124 967
14 29 38 111 98
32 33 49 60 48
Q T Y
Q T Y Month
Q T Y
Q T Y
Q T Y
S e r i a l n u m
b e r amp n u m b e r o f u n i t s p e r m o n t h
Q T Y
Falut target score per month
Total fault score per month
Average fault per month
Faults over per month
Percentage over per month
Q T Y
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3540
6
5
8
7
10
6
5
6
8
9
7
1010
14
8
1
7
4
14
12
11
13
3
4
9
12
9
8
6
16
17
12
9
17
13
15
13
8
17
14
1212
19
9
7
8
7
5
7
8
9
15
10
9
8
10
8
13
9
11
13
962
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3 5 6 5 - 1 - 0 3 1
3 5 6 5 - 1 - 0 3 3
3 5 6 5 - 1 - 0 3 5
3 5 6 5 - 1 - 0 3 7
3 5 6 5 - 1 - 0 3 9
3 5 6 5 - 1 - 0 4 1
3 5 6 5 - 1 - 0 4 3
3 5 6 5 - 1 - 0 4 5
3 5 6 5 - 1 - 0 4 7
3 5 6 5 - 1 - 0 4 9
3 5 6 5 - 1 - 0 5 1
3 5 6 5 - 1 - 0 5 3
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 5
3 5 6 5 - 1 - 0 5 9
3 5 6 5 - 1 - 0 6 1
3 5 6 5 - 1 - 0 6 3
3 5 6 5 - 1 - 0 6 5
3 5 6 5 - 1 - 0 6 7
3 5 6 5 - 1 - 0 6 9
3 5 6 5 - 1 - 0 7 1
3 5 6 5 - 1 - 0 7 3
3 5 6 5 - 1 - 0 7 5
3 5 6 5 - 1 - 0 7 7
3 5 6 5 - 1 - 0 7 9
3 5 6 5 - 1 - 0 8 1
3 5 6 5 - 1 - 0 8 3
3 5 6 5 - 1 - 0 8 5
3 5 6 5 - 1 - 0 8 7
3 5 6 5 - 1 - 0 8 9
3 5 6 5 - 1 - 0 9 1
Number Of Faults Per Unit RPR43MX1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3640
1 3565-1-031 5 6 962
2 1 3565-1-032 5 5
3 3565-1-033 5 8
4 3565-1-034 5 7
53565-1-035 5
106 3565-1-036 5 6
7 2 3565-1-037 5 5
8 3565-1-038 5 6
9 3565-1-039 5 8
10 3565-1-040 5 9
11 3565-1-041 5 7
12 3565-1-042 5 10
13 3565-1-043 5 10
14 3565-1-044 5 14
15 3565-1-045 5 8
16 3 3565-1-046 5 1
17 3565-1-047 5 7
18 4 3565-1-048 5 4
19 3565-1-049 5 14
20 3565-1-050 5 12
21 3565-1-051 5 11
22 3565-1-052 5 13
23 3565-1-053 5 3
24 3565-1-054 5 4
25 3565-1-055 5 9
26 3565-1-056 5 12
25 3565-1-055 5 9
28 5 3565-1-058 5 8
29 6 3565-1-059 5 6
30 7 3565-1-060 5 1631 3565-1-061 5 17
32 3565-1-062 5 12
33 3565-1-063 5 9
34 3565-1-064 5 17
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3740
35 3565-1-065 5 13
36 3565-1-066 5 15
37 3565-1-067 5 13
38 3565-1-068 5 8
39 3565-1-069 5 17
40 3565-1-070 5 14
41 3565-1-071 5 12
42 3565-1-072 5 12
43 3565-1-073 5 19
44 3565-1-074 5 9
45 3565-1-075 5 7
46 3565-1-076 5 8
47 3565-1-077 5 7
48 3565-1-078 5 5
49 3565-1-079 5 7
50 3565-1-080 5 8
51 3565-1-081 5 9
52 3565-1-082 5 15
53 8 3565-1-083 5 10
54 3565-1-084 5 9
55 3565-1-085 5 8
56 3565-1-086 5 10
57 3565-1-087 5 8
58 3565-1-088 5 13
59 3565-1-089 5 9
60 3565-1-090 5 11
61 3565-1-091 5 13
62 3565-1-092 5 6
63 3565-1-093 5 8
64 3565-1-094 5
65 3565-1-095 5
66 3565-1-096 5
67 3565-1-097 5
68 3565-1-098 5
69 3565-1-099 5
70 3565-1-100 5
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3840
Cable Ties Not Trimmed 26
Witness Marks Missing 22
Checklists Incomplete 20
Debris In Unit 7
Damaged Coil Fins 7
Insulation Issues 7
Loose Cable Glands 5Sealant Application Issues 5
Loose BoltsScrews 4
CaseCover Scratches 3
Sharp Edges In Accessible Areas 3
Sharp Weld Spatter 2
Other 1
Pipe Quality Issues 0
Grills Not Fully Welded 0
Enclosures Lids Not Tight 0
WiresCables Rubbing 0
Cover Hinge Pins Issues 0
EMKA Seal Issues 0TX Bulbs Issues 0
Sealant Application Issues 0
Other
Missing Washers
Pipe Spacing Issues
Pipe Quality Issues
CaseCover Scratches
Grills Not Fully Welded
Enclosures Lids Not Tight
WiresCables Rubbing
Cover Hinge Pins Issues
EMKA Seal IssuesTX Bulbs Issues
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 3940
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1
842019 Inspection Matrix - RPR43MX1
httpslidepdfcomreaderfullinspection-matrix-rpr43mx1 4040
1