installation instructions crl deluxe serenity series · 2019. 12. 19. · installation instructions...

INSTALLATION INSTRUCTIONS

2503 E. Vernon Avenue, Los Angeles, CA 90058-1826(800) 421-6144 Fax (800) 262-3299crlaurence.com

CRL DELUXE SERENITY SERIES

SER78 SLIDING DOOR KIT

11M0347_REV D_12-13-19

NOTE: Glass and U-Channel not included.

CRL DELUXE SERENITY SER78 SLIDING DOOR KIT

2crlaurence.com | usalum.com

ORDER OF ASSEMBLY AND INSTALLATIONPARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3GLASS FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SLIDING DOOR PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Unpack Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Install Top Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mark Location for Header Support Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6FRAME FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Prepare Header Support Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10

Mount Track Holder Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Install Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Bottom Guide Mounting Options and U-Channel Preparation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Unpack and Prepare Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Install Fixed Panel Curb Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Install Fixed Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Place Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SLIDING DOOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Hang Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Install Bottom Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Unpack and Install Thru-Glass Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Position and Tighten Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Install L-Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION.

1/8” (3 mm) Standard Gap1/8” (3 mm) Standard Gap

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OPENING WIDTHHEADER LENGTH

Drawing not to scale. Shown from exterior.

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Fixed Panel and Sliding Door Align at Top

Sliding Door Overlaps Fixed Panel2” (51 mm)

3/16” (5 mm)Standard Gapfor U-Channel

5/16” (8 mm)Standard Gap

SLI

DIN

G D

OO

R

3” (7

6 m

m)

1”(25 mm)

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SLIDING DOORFIXED PANEL

SERNR1Roller

Total Four Included in Kit

SERNG2Reversible Door Guide

5/16” or 3/8” (8 or 10 mm) Inserts andMounting Screw and Anchor Included

SERAHW2Adjustable Height Track Holder Fitting

Set of Two per Package

SERNHP2Thru-Glass Pull with Gaskets

DK98LL-Seal

95” (2413 mm) Long NOTE: Track Holder Mounting Fittings, Longer Screws for Rollers and Tools Packed with Fixed Panel Fittings

3 and 4 mmAllen WrenchesScrews for 3/8” (10 mm) Glass

Use with Rollers

SERFP2Fixed Panel Fitting

Set of Two per Package

Four Mounting Screws and Anchors

SERH2Header Support Bar78 - 3/4” (2 m) Long

SERNDS1Stopper



SPECIFICATIONS

PARTS LIST

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XE

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OPENING WIDTHTRACK LENGTH

NOTE: Drawings not shown to scale. Track is cut 1” (25 mm) less than Opening Width and centered in opening. Overall Height is height from curb/floor to top of glass. Drawings shown from interior with Bottom Door Guide cupping Fixed panel. See Page 8 for Guide mounting options.

NOTE: For use with 5/16” to 3/8” (8 - 10 mm) Tempered Glass only. Do Not use Laminated Glass.

1/4” (6 mm) Gap between Sliding Doorand wall for L-Seal.

Mounting Height

3/16” (5 mm) Gap forClamps or U-Channel

and Setting Block.

Sliding Dooroverlaps

Fixed Glass2” (51 mm)

Fixed Glass aligns withtop of Sliding Panel.

SLIDING DOOR

SLI

DIN

G D

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SLIDING DOOR WIDTH

2 - 7/16” (62 mm)

3 - 1/2”(89 mm)

2 - 1/2”(64 mm)

3 - 1/2”(89 mm)

1 - 3/4” (44 mm)

1/8”

(3 m

m)

5/8”(16 mm)Diameter

5/8”(16 mm)Diameter

1 - 7/8” to 2” (47 to 50 mm)Diameter

Center Vertically to Doorfor Suggested Mounting Position.

FIXED PANEL

FIXED PANEL WIDTH

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3 - 1/2”(89 mm)

3 - 1/2”(89 mm)

3” (76 mm)

1/2” (12 mm) Diameter

SLIDING DOOR AND FIXED PANEL WIDTH : Overall Width Divided by 2, plus 7/8” (22 mm)FIXED PANEL HEIGHT : Overall Height minus 3/16” (5 mm)SLIDING DOOR HEIGHT : Overall Height minus 5/16” (8 mm)



GLASS FABRICATION

INTERIOR DOORFACING UP

B3 Tighten with Included4 mm Allen Wrench.

NOTE: Rollers shipped assembled with screws for 5/16” (8 mm) Glass. Screws for 3/8” (10 mm) Glass and Allen Wrench packaged with Fixed Panel Fittings.

1

2

3

Adjust wheel height.

Install Top Rollers on Sliding Door.

Unpack and disassemble two sets of Rollers.

NOTE: Lower Rollers are installed after door is hung. See Page 10.

SERNR1Roller (Four Each)

Screws for 3/8”(10 mm) Glass

Loosen Screw and Turn Interior Plate to Adjust Roller Height when Installed.

MaximumCentered Minimum

NOTE: Install Rollers with Interior Plate and Gasket aligned at center of out-of-round position. This makes it easier to adjust door height.

Gasket

Centered2

Interior Plate

4 mmAllen

Wrench

EXTERIOR

1 A

1 B

EXTERIORExterior Plate

Interior Plate

Screw for5/16” (8 mm)

Glass

Mid Plate

Wheel

Mid Gasket

Gasket

A3 B3

NOTE: Longer Screwfor 3/8” (10 mm)Glass Shown.

Install Top Rollers.Lower Rollers installed

after door is hung.



SLIDING DOOR PREPARATIONUnpack Rollers

Install Top Rollers

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Minimum1-3/16” (30 mm)

from edge

1 Mark and drill holes for Header Support Bar.

NOTE: Header Support Bar is generally centered to vertical jamb. Allow at least 1” (25 mm) from edge to install Bottom Guide. Fixed Panel mounted to outside Header Support Bar shown in this manual. Mirror instructions to mount Fixed Panel to inside.

NOTE: Header Support Bar is cut 1” (25 mm) short from tight dimension and centered in opening, leaving 1/2” (13 mm) gap on each end to mount. Refer to Fixed Panel Glass fabrication and gap allowance between Fixed Panel and wall to determine mounting hole placement.

NOTE: Header Support Bar is made of stainless steel. Usehacksaw or special cutting tool.

DO

OR

3” (7

6 m

m)

1/2” (13 mm)

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CURBEXTERIORMinimum 1-3/16” (30 mm)

from edge

MOUNTINGPOSITION

1 A

1 B

4 Drill holes for Fixed Panel Fittings.

23

3

Cut SERH2 Header Support Bar.

Measure opening width at mounting points.

HEADER LENGTH

EXTERIOR

HeaderSupport Bar

1/8” (3 mm) Standard Gap UsedGap atWall

1/2”(13 mm)Gap atWall

1/2”(13 mm)Gap atWall

A = 3” (76 mm) plus Gap at WallB = Fixed Panel Width minus 7” (178 mm)

NOTE: A = 3 - 1/8” (79 mm) in this example.

OPENING WIDTHHEADER LENGTH = OPENING WIDTH MINUS 1” (25 mm)

FIXED PANEL GLASS

A B

3 - 1/2”(89 mm)

3 - 1/2”(89 mm)B

HEADER

4

EXTERIOR

HeaderSupport Bar

Center holes to Header.Drill 1/4” Diameter

holes through.A

B

4

Ø = 1/4”(6 mm)

EXTERIOR



SITE PREPARATIONMark Location for Header Support Bar

FRAME FABRICATIONPrepare Header Support Bar

A5

1

2

3

Unpack Track Holder Fittings. Loosen Set Screws and remove Mounting Blocks.

Fasten Mounting Blocks to wall.

Unpack and loosen Set Screws on top and bottom of Stopper.Slide Stopper and Track Holder Fittings onto Header.

Align Header with Mounting Block. Slide Track Holder Fittings to wall and tighten Set Screws to secure.

4

4

4

5

SERAHW2Track Holder Fitting

NOTE: Screws, Anchors and 3 mm Allen Wrench packaged with Fixed Panel Fittings.

NOTE: Ensure Header is level. If not, loosen screws holding Mounting Blocks to adjust height.

Screws and Anchors

2

1 A

1 B

SERNDS1Stopper

5 B

5 C 5 D5 B

5 C 5 D

NOTE: Orient Stopper with Rubber Bumpers facing Sliding Door and Track Holder Fittings with closer Set Screw next to ends of Header.

NOTE: Track Holder Fittings shown orientated for installation. Set Screw at end holds Base to Mounting Blocks while second Set Screw secures Base to Header when installed.

33 mmAllen

Wrench

1 A

1 B

2

3 mmAllen

Wrench

Install Mounting Blocks centeredto hole. If needed, moveOuter Block up or down

to level Header.

FittingBase Set Screw

at End

MountingBlocks

EXTERIOR



FRAME INSTALLATIONMount Track Holder Fittings

Install Header

2

NOTE: Door Guide installed after Sliding Door is hung. Door Guide with 3/8” (10 mm) Glass Insert positioned under Fixed Panel shown in example installation in this manual.

NOTE: Door Guide shipped oriented to cap Fixed Panel on right. Remove Set Screw and loosen Socket Head Screw to rotate base to change orientation. Insert for 5/16” (8 mm) glass installed. Insert for 3/8” (10 mm) glass included.

1 Determine Bottom Door Guide mounting option.

Unpack Bottom Door Guide. Rotate orientation if needed. (Optional)

Change Glass Insert. (Optional)

Mount Clamps or U-Channel on curb.

3

NOTE: U-Channel notincluded. Shown as example only.

EXTERIOR

OR

SERNG2Door Guide

15/16”(24 mm)

Door Guide fitsunder Fixed Panel.

3/4”(19 mm)

Door Guide capsend of U-Channel.

A2Remove

Set Screw

4 mmAllen Wrench

(Included)

B2

C2

Loosen SocketHead Screw

4 mmAllen Wrench

(Included)

Rotate Base

D2Tighten Socket

Head Screw

F2Install

Set Screw

NOTE: Fixed Panel may be fastened to curb with clamps. Use dimensions shown below to calculate length of U-Channel for each mounting option.

4 4

Set Screwat minimum to

install Fixed Panel

B3

3/8” (10 mm)Insert Glass

A3

5/16” (8 mm)Insert Glass



FRAME INSTALLATION (CONTINUED)Bottom Guide Mounting Options and U-Channel Preparation (Optional)

Install Fixed Panel Curb Mounts

Unpack and Prepare Bottom Door Guide

B7B7

2

NOTE: See Page 5 to Prepare Door before hanging and to adjust Roller height if needed.

1

Hang Sliding Door and carefully slide back and forth to check height.

Place Door Guide to engage with Sliding Door. Close Door, adjust Guide position and outline.

Remove Door to mark hole.

Remove Guide. Drill hole and insert anchor.

4

SERFP2Fixed Panel Fittings

5

6

7

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A4

A6

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A7

5 C

NOTE: U-Channel not included.Shown as example only.

B4

A5

5 B

3

EXTERIOR

A14 mmAllen

Wrench

Fit Interior and Mid Plates in Header Mounting Holes.

Align holes in Fixed Panel with Header Mounting Holes. Install Exterior Plate and tighten Fittings.

Unpack and disassemble Fixed Panel Fittings.

B1

Exterior Plate(with Gasket)

Interior Plate

Screw

Mid Plate

Gasket

Header InteriorPlate

MidPlateGasket

Screw2

2 Interior Plate

Mid PlateGasket

Screw

Slide Stopper betweenHoles before installing Panel.

B3

Fit Exterior Plate into Fixed Panel. Turn to engage with Screw.

Use Allen Wrench tosecurely tighten.

ExteriorPlate

FIXE

D P

ANEL

A3Lower Fixed Panel

into U-Channel, thenalign holes with Fittings.

B6



FRAME INSTALLATION (CONTINUED)Install Fixed Panel

Place Bottom Door Guide

SLI

DIN

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L2

Header

SLI

DIN

G D

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FIX

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B3

SLI

DIN

G D

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FIX

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4 mmAllen

Wrench

Screw

D3

C1

4 mmAllen

Wrench

Gasket

Rubber tippedSet Screw

FIX

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NE

L

2

NOTE: Screw for 3/8” (10 mm) Glass shown. Shorter screw used for 5/16” (8 mm) Glass.

NOTE: Set Screw tipped with rubber to protect glass. Gasket provided for other side of Panel.

1 Fasten Bottom Door Guide and tighten Set Screw to Fixed Panel.

Hang Sliding Door placing Glass inside Bottom Guide.

Prepare and install Bottom Rollers.

2

B1A1Slide

Gasket betweenPanel and Guide.

3

EXTERIOR

EXTERIOR

EXTERIOR

C1

NOTE: See Page 5 before installing Rollers.

NOTE: Align at center of out-of-round position. See Page 5.

A3

ExteriorPlate

MidPlate

Wheel MidGasket

C3

InteriorPlate

Gasket

EXTERIOR



FRAME INSTALLATION (CONTINUED)Install Bottom Door Guide

SLIDING DOOR INSTALLATION Hang Sliding Door

Install Bottom Rollers

2

1 Unscrew Thru-Glass Pull. Separate Cover from Base, select combination of gaskets, and reassemble on Sliding Glass Door.

Move Door to desired maximum open position. Slide Stopper so Rubber Bumpers contact Door Panel. Tighten securely.

SERNHP2Thru-Glass Pull

with Gaskets

NOTE: Three pairs of Gaskets in various widths included. Select one gasket or combine several to obtain desired thickness. Place on each side of glass so Pull is snug.

B1

Base

Cover

GasketsA1

C1

EXTERIOR D1 EXTERIOR

Hold Base while turning Cover counter-clockwise to loosen and clockwise to tighten.

C1

A2

EXTERIOR

CutL-SealLength

Top of Glass Door

Curb

A3

VIEW FROM INTERIOR

B2

INTERIOR

B3Align

L-Sealto top

of glass.Temporarily

attach toDoor withpainter’s

tape.

Remove painter’s tape from Door. Open Door and push seal firmly into place.

D3

INTERIOR

Remove protective liner from L-Seal and close Door so L-Seal adheres to wall.

INTERIOR

C3

Cut and install L-Seal.NOTE: Temporarily attach L-Seal to Sliding Door and use as guide for final position.

3

C2

INTERIOR

TightenTop and

Bottom SetScrews with

3 mmAllen Wrench

Seal and tool L-Seal edges with Cat. No. RTV408Sealant.

INTERIOR

E3



FINISHINGUnpack and Install Thru-Glass Pull

Install L-Seal

Position and Tighten Stopper

installation instructions crl deluxe serenity series · 2019. 12. 19. · installation instructions...

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