installation instructions replacing spare parts · ea01018 replacing spare parts endress+hauser 3...
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Products Solutions ServicesEA01018D/06/A2/071671333645
Installation Instructions
Replacing Spare PartsPromag 100, Promag C 400, Promag 300, 500, 500 digital
Promass 100, CNGmass, LNGmass, LPGmass, Promass 300, 500, 500 digital
Instruction is valid for the following spare part kits:
NOTICE
‣ The order number of the spare part set (on the packaging label) can differ from the product number (on the label directly on the spare part)!
‣ The order number of the relevant spare part set can be established by entering the material number of the spare part in the spare parts finder.
‣ We recommend that the Installation Instructions be kept with the packaging at all times.
Order number Device component (Content) Order number Device component (Content)
XPD0005- Kit electronics module Promass 100 (1 × electronics module complete)
71185794 Kit cover ultracompact, stainless 1.4404 (1 × cover, 1 × profile gasket)
XPD0019-Kit electronics module CNG/LNG/LPGmass Exi (1 × electronics module Exi complete) 71185795
Kit seal housing compact, Alu 1 × O-ring 113.90 × 3.53 mm, 1 × profile gasket)
71185785 Kit Ex-i barrier (1 × Barriere Ex i with terminal connection) 71185797 Kit seal housing compact, stainless
(2 × profile gasket)
71185787 Kit terminal connection for Ex-i barrier (2 × terminal connection 4pole)
71185799 Kit seal housing ultra compact, stainless (2 × profile gasket)
71185788 Kit T-DAT (1 × T-DAT-transmitter complete) 71266334Kit cover, sight glass, compact, Alu (1 × cover with screen, 1 × O-ring 113,90 × 3,53)
71185789 Kit cover compact, Alu ( 1 × cover Alu, 1 × O-ring 113.90 × 3.53 mm) 71266335 Kit cover, sight glass, compact, 1.4301
(1 × cover with screen, 1 × profile gasket)
71185790 Kit cover compact, stainless 1.4301 (1 × cover, 1 × profile gasket)
71266336 Kit cover, sight glass, compact, 1.4404 (1 × cover with screen, 1 × profile gasket)
71185792Kit cover compact, stainless 1.4404 (1 × cover, 1 × profile gasket) 71266337
Kit cover, sight glass, ultracompact, 1.4301 (1 × cover with screen, 1 × profile gasket)
71185793 Kit cover ultracompact, stainless 1.4301 (1 × cover, 1 × profile gasket) 71266338 Kit cover, sight glass, ultracompact, 1.4404
(1 × cover with screen, 1 × profile gasket)
Replacing Spare Parts EA01018
2 Endress+Hauser
Appropriate UseThe spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only. Only original spare parts supplied by Endress+Hauser shall be used with the measuring device. The verification has to be done via W@M Device Viewer, this procedure is explained below.For some devices there is an overview of the correct spare parts inside the connection compartment cover.If the spare part is listed there, the verification is no longer required.
Authorized personnel
NOTICE
The person who carries out the repair is responsible for safety during the work, the quality of work completed and safety of the device after repair.
A0022408
www.endress.com/deviceviewer
Enter the serial number (Ser. No.), search for product data and click on „spare parts“.
Display of all suitable spare parts.
Check the order number of the spare part.
Does the order number of spare part correspond to the order number in the spare part list?
= Yes, the spare part can be used.
= NO, the spare part may not be used.
=
www.endress.com/deviceviewer
2.
1.
3.
4. ?
Order code Description
Ser. No.: 12345
1.
2.
3.
4.
Approval of the measuring device Group of persons authorized to carry out repairs
without approval 1, 2, 3
with approval (e.g. IECEx) 1, 2, 3
1 = Trained customer technician
2 = Service technician authorized by Endress+Hauser
3 = Endress+Hauser (send measuring device back to manufacturer)
EA01018 Replacing Spare Parts
Endress+Hauser 3
Safety instructions • Check whether the spare part matches the identification label on
the measuring device, as explained on the first page.• The spare parts set and Installation Instructions are used to
replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only.
• Comply with national regulations governing mounting, electrical installation, commissioning, maintenance and repair procedures.
• Requirements with regard to specialized technical staff for the mounting, electrical installation, commissioning, maintenance and repair of the measuring devices:
– trained in instrument safety– familiar with the individual operation conditions of the devices– for Ex-certified measuring devices: also trained in
explosion protection• The measuring device is energized. Danger: Risk of electric
shock! Open the measuring device in a de-energized state only. • In the case of Ex-certified measuring devices: Only open in
a de-energized state (once a delay of 10 minutes has elapsed after switching off the power supply) or in environments which do not have a potentially explosive atmosphere.
• In the case of measuring devices in safety-related applications in accordance with IEC 61508 or IEC 61511:
– After repair recommission in accordance with Operating Instructions.
– Document the repair procedure.• Before removing the device: set the process in a safe condition
and purge the pipe of dangerous materials.• Hot surfaces! Risk of injury!
Before commencing work, allow the system and measuring device to cool down to a touchable temperature.
• In the case of measuring devices in custody transfer, the custody transfer status no longer applies once the lead seal has been removed.
• Follow the Operating Instructions for the device.
• Risk of damaging electronic components! Ensure you have a working environment protected from electro-static discharge.
• After removing the electronics cover, there is a risk of electric shock as shock protection is removed! Switch off the measuring device before removing internal covers.
• Modifications to the measuring device are not permitted.• Only open housing for a brief period. Avoid the penetration of
foreign bodies, moisture or contaminants.• Caution! When replacing amplifier boards, I/O boards or
submodules, ensure compatibility with existing software. The process for reading out the software revision number is described in the Operating Instructions (device functions).If the software of the board is not compatible, it should be updated using an operating software package (e.g. Field Care). In the event of functional changes, notify the plant owner/operator.
• Replace defective seal/gaskets with genuine parts from Endress+Hauser only.
• If threads are damaged or defective, the measuring device must be repaired.
• Threads (e.g. of the cover for the electronics and connection compartments) must be lubricated. Use an acid-free, non-hardening grease if an abrasion resistant dry lubricant is non-existent.
• If spacing is reduced or the dielectric strength of the measuring device cannot be guaranteed during repair work, perform a test on completion of the work (e.g. high-voltage test in accordance with the manufacturer's instructions).
• Service connector: – do not connect in potentially explosive atmospheres.– only connect to Endress+Hauser service devices.
• Observe the instructions for transporting and returning the device outlined in the Operating Instructions.
• If you have any questions, contact your Endess+Hauser service organization.
Replacing Spare Parts EA01018
4 Endress+Hauser
Tool list
8 mm 3 mm T8, T10, T20 0.5 × 3.5 mm PH2 Side cutter
Safety symbols
A0011189-EN
DANGER!This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
A0011190-EN
WARNING!This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
A0011191-EN
CAUTION!This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
A0011192-EN
NOTICE!This symbol contains information on procedures and other facts which do not result in personal injury.
DANGER
WARNING
CAUTION
NOTICE
Symbols for certain types of information
A0011182
PermittedProcedures, processes or actions that are permitted.
A0011184
ForbiddenProcedures, processes or actions that are forbidden.
A0011193
TipIndicates additional information.
Series of steps1. 2. 3.
EA01018 Replacing Spare Parts
Endress+Hauser 5
Promag 100, Promass 100, CNGmass, LNGmass, LPGmass Connection housing sensor Aluminium
1. Replacing cover with sight glass, O-ring cover
2. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
3. Replacing cover blind, O-ring cover
4. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
5. Disassembly display module and display module carrier
6. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
7. Replacing T-DAT
Procede as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphic below:1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.
8. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2.
A0024248A0024247
1. 2.
A0018094 A0018101
3.
3 mm
1.
2.
3.
3 mm
2.
1.
3.
1. 2.
A0024246
1. 2.
A0024360 A0024361
Procedure as in Chap. 1. T20
1. 2.
3.
4.
1.
2.
Replacing Spare Parts EA01018
6 Endress+Hauser
9. Replacing electronics module, (4...20 mA HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing
NOTICE
‣ Note! When replacing the electronics do not forget to remove the T-DAT (position 1. in the graphic 1 below). The T-DAT is attached to the housing through a string and must be put back in place after reassembly. Otherwise the device data get lost. Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, Bild 1 and as in the graphics below.
10. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
11. Replacing electronics module (Modbus RS485), seal electronics, seal housing
Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, graphic 1 and in the graphics below.
12. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed..
1. 2. 3. 4.
A0018123 A0020418 A0020419 A0018133
5. 6. 7.
A0018136 A0018144 A0018145
1.
2.
T10
T81.
2.
1.
2.
1.
2.
1.
2.
T20
5,5 Nm
(4.1 lbf ft)
1. 2. 3. 4.
A0018117 A0024249 A0018144 A0018145
T10
0.5 × 3.5
2.
1.
T10
T81.
2.
1.
2.
T20
5,5 Nm
(4.1 lbf ft)
EA01018 Replacing Spare Parts
Endress+Hauser 7
Connection housing stainless steel compact and connection housing ultracompact
13. Replacing cover with sight glass, profile gasket for cover
14. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
NOTICE
‣ The material property 1.4404-316L is encraved inside the cover. If this information is missing, the material property is 1.4301-304.
15. Replacing cover blind, gasket for cover
16. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
NOTICE
‣ The material property 1.4404-316L is encraved inside the cover. If this information is missing, the material property is 1.4301-304.
17. Replacing the T-DAT
Procedure as in Chap. 1, graphic 1 or as in Chap. 3, graphic 1 and as in the graphics below: 1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.
18. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2.
A0024250A0024252
3. 4.
A0024253A0024254
1.
2.
8 mm
4 Nm
(3 lbf ft)
1.
2.
1. 2.
A0018148A0018157
1. 2.
A0024366 A0024367
8 mm
1.
2.
1.
2.
3.
4.
Replacing Spare Parts EA01018
8 Endress+Hauser
19. Replacing electronics module (4...20 mA HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing
NOTICE
‣ When replacing the electronics do not forget to remove the T-DAT (position 1 in the graphic 1 below).The T-DAT is attached to the‣ housing through a string and must be put back in place after reassembly. Otherwise the device data get lost!‣ Procedure as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphics below.
20. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
21. Replacing electroncs module (Modbus RS485), seal electronics, seal housing
Procedure as in Chap. 1, graphic 1 or as in Chap. 3,graphic 1 and in the graphic below.
22. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2. 3. 4.
A0024370 A0024368 A0020419 A0024369
5. 6.
A0020478 A0018145
1.
2.
T10
T81.
2.
1.
2.
T10
1.2.
1.
2.
T20
5,5 Nm
(4.1 lbf ft)
1. 2. 3. 4.
A0024362 A0024363 A0020478 A0018145
0.5 × 3.5
T10
1.
2.
T10
0,8 Nm
(0.6 lbf ft)
2.
1.
1.
2.
T20
5,5 Nm
(4.1 lbf ft)
EA01018 Replacing Spare Parts
Endress+Hauser 9
23. Replacing Ex i-barrier and terminal connection
A0016922
Safety Barrier Promass 100 with terminals
1 Non-hazardous area and Zone 2/Div. 2
2 Intrinsically safe area
A
Safe area
1L+
2L
2726B A
Powersupply24VDC
ModbusRS485
1020 7262
L+L B A
Powersupply
ModbusRS485
Hazardous area
Safety BarrierPromass 100
Power
Communication
Lift panel forbus termination
1
2
A
Replacing Spare Parts EA01018
10 Endress+Hauser
Promag C 400
24. Safe of the device data
NOTICE
‣ A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration /Load from device, save the .xml file on the PC, load the parameter into the new electronics via function "Load to device".
25. Opening Transmitter
26. Replacing T-DAT
Procedure as in Chap. 25 and in the graphics below.
1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.
27. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2. 3.
A0017907 A0017908 A0021991
4.
A0022642
ESCESC
+
–
Ph2 1.2.
3.
PUSHTO
REMOVE
PUSHTO
REMOVE
1. 2.
A0022003 A0024430
PUSHTO
REMOVE
2.
1.
3.
4.
EA01018 Replacing Spare Parts
Endress+Hauser 11
Promag, Promass 300, 500Aluminiumhousing non Ex replacing T-DAT
28. Safe of the device data
HINWEIS
‣ A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration /Load from device, save the .xml file on the PC, load the parameter into the new electronics via function "Load to device".
29. Opening transmitter without display module
30. Opening transmitter with display module
31. Replacing T-DAT
1.
A0030342
2.
3 mm1.
3.
icht unter
Spannung öffnen
Do not open w
hen
energizedsous tension
Power
Ne pas ouvrir
N
I/O
Nic
ht
unte
r
ar
e
öffnen
2.5 Nm (1.8 lbf ft)
1. 2.
A0031040 A0031375
2.
Nic
ht
unte
r
ar
e
öffnen
+
E
ESC
ESC
–
Nic
ht
unte
r
ar
e
öffnen
+
E
ES
CE
SC
–
+
E
ESCESC
–
1.3 mm
3.
4.
3.
Nic
ht
unte
r
ar
e
öffnen
Nicht unter
Spannung öffnen
Nicht unter
Spannung öffnen
Do not open w
hen
energized
Do not open w
hen
energized
Ne pas ouvrir
sous tension
Ne pas ouvrir
sous tension
Power
I/OI/O
+
E
ESCE
SC
–
1. 2.
A0031145
Procedure as in Chap. 29 or Chap. 30.
Replacing Spare Parts EA01018
12 Endress+Hauser
Aluminiumhousing Ex
32. Replacing T-DAT
33. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
Promag, Promass 500 digital
Aluminiumhousing non Ex and Ex and Polycarbonathousing non Ex and Ex
34. Save of the device data
NOTICE
‣ A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration /Load from device, save the .xml file on the PC, load the parameter into the new electronics via function "Load to device".
35. Replacing T-DAT
36. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2. 3.
A0031148 A0031165
Procedure as in Chap. 30.
1. 2.
A0029767 A0031166
1.
2.
T20
-+
-
ESCESC
EA01018 Replacing Spare Parts
Endress+Hauser 13
Promag, Promass 500 digitalSensor junction housing ultracompact hygienic stainless
37. Replacing cover, profile gasket for cover
NOTICE
‣ The material property 1.4404-316L is encraved inside the cover. If this information is missing, the material property is 1.4301-304.
38. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
Promass 500 digitalSensor junction housing ultracompact hygienic stainless
39. Replacing interface gasket
40. Re-assembly
Re-assembly is carried out in reverse order, unless otherwise instructed.
1. 2.
A0018148 A0018157
8 mm
1.
2.
1. 2. 3.
A0024250A0030303 A0030389
4. 5.
A0020478A0018145
1.
2.
8 mm
4 Nm
(3 lbf ft)
3.
3 (0.12)1.
2.
4.
1.
T10
3.4.
2.
5.
1.
2.
T20
5,5 Nm
(4.1 lbf ft)