installation p/n 08l70-mkw-a00 nc750xa/xd instructions

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Issue Date April 2021 INSTALLATION INSTRUCTIONS Accessory Application Publication No. MII 17714 © 2021 Honda Motor Co., Ltd. - All Rights Reserved. PARTS LIST 71MKW110 1 of 12 Honda Dealer: Please give a copy of these instructions to your customer. PANNIER SET P/N 08L70-MKW-A00 NC750XA/XD No. Description Qty (1) Installation Instructions 1 (2) Right pannier case 1 (3) Left pannier case 1 (4) Caution label (for Canada) 2 (2) (1) (3) No. Description Qty (1) Inner cylinder 1 (2) No.1 tumbler 6 (3) No.2 tumbler 6 (4) No.3 tumbler 6 (5) No.4 tumbler 6 (6) No.5 tumbler 6 (7) No.6 tumbler 6 (8) Sub-lock tumbler A 1 (9) Sub-lock tumbler B 1 (10) Spring (Silver) 13 (11) Stopper tumbler 2 (12) Stopper spring (Black) 2 (13) Grease 1 (7) (6) (5) (4) (3) (2) (8) (9) (10) (11) (12) (13) (1) Do not use the slots. Not used. 1 KEY INNER CYLINDER (Wave key type) Sold separately (4)

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Page 1: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

Issue Date

April 2021

INSTALLATION

INSTRUCTIONS

Accessory Application Publication No.

MII 17714

© 2021 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

71MKW1101 of 12

Honda Dealer: Please give a copy of these instructions to your customer.

PANNIER SET

P/N 08L70-MKW-A00NC750XA/XD

No. Description Qty

(1) Installation Instructions 1

(2) Right pannier case 1

(3) Left pannier case 1

(4) Caution label (for Canada) 2

(2)

(1)

(3)

No. Description Qty

(1) Inner cylinder 1

(2) No.1 tumbler 6

(3) No.2 tumbler 6

(4) No.3 tumbler 6

(5) No.4 tumbler 6

(6) No.5 tumbler 6

(7) No.6 tumbler 6

(8) Sub-lock tumbler A 1

(9) Sub-lock tumbler B 1

(10) Spring (Silver) 13

(11) Stopper tumbler 2

(12) Stopper spring (Black) 2

(13) Grease 1

(7)(6)

(5)(4)

(3)

(2)

(8) (9) (10)(11)(12)

(13)

(1)

• Do not use the slots.

Not used.

1 KEY INNER CYLINDER (Wave key type)

Sold separately

(4)

Page 2: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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PANNIER SUPPORT STAY

Sold separately

For the installation, refer to the

Installation Instructions of accessory.

REAR CARRIER

Sold separately

For the installation, refer to the

Installation Instructions of accessory.

(6)

(4)

(5)

(7)

No. Description Qty

(1) Installation Instructions URL 1

(2) Rear carrier 1

(3) Stopper rubber 4

(4) Label (08L42-MGE-800-G1) (for Canada) 1

(5) Label (KFG-900) 1

(6) Plug 4

(7) 8 mm socket bolt 2

(8) Flange collar 2

(1)

(2)

(8)

(3)

(13)

(11)

(10)

(6)

(3)

(2)

(1)

(7)

(8)

(4)

(5)

(12)

No. Description Qty

(1) Installation Instructions URL 1

(2) Right pannier bracket 1

(3) Left pannier bracket 1

(4) 8 mm socket bolt (short) 4

(5) Collar (short) 4

(6) 8 mm flange nut 4

(7) Right pannier support stay 1

(8) Left pannier support stay 1

(9) Rubber 2

(10) 6 mm screw 2

(11) 8 mm socket bolt (long) 4

(12) Collar (long) 4

(13) Pipe cap 2

(9)

SUPPLIES REQUIRED Isopropyl alcoholShop towel

Page 3: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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MAXIMUM LOADING CAPACITY• The weight of the cargo must not exceed the

following maximum loading capacity:

Maximum Loading Capacity

Right pannier case 6.0 kg (13.2 lb)

Left pannier case 6.0 kg (13.2 lb)

Combine six types of tumblers.

< Notes regarding the key cylinder > • This product is used to assemble a key cylinder

matching the motorcycle key by combining six types of tumblers.

• When this key cylinder is installed in a box or similar equipment, the installed equipment can be operated with the motorcycle key.

INNER CYLINDER

No.6

No.3

No.5

No.2

No.4

No.1

The stopper tumbler will be used later.

No.6 No.5 No.4 No.3 No.2 No.1

SUB-LOCK TUMBLER A

STOPPER TUMBLER

SUB-LOCK TUMBLER B

INSTALLATIONNOTE:

• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).

• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.

1. The two sub-lock tumbler types shown are provided.• The part has a different slot for each of

the two sub-lock tumbler types.

• As the tumblers are small, keep them in the

bag until they are used.

2. The six tumbler types shown are provided.• The part has a different width for each of

the six tumbler types.

• As the tumblers are small, keep them in the

bag until they are used.

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Insert tumblers and springs at the shaded positions.

3. Install the tumblers and springs (silver) as shown.• First install four No.1 tumblers.

• Note the installed tumbler to below chart.

Position A Position B Position C Position D

No.1 tumbler

No.2 tumbler

No.3 tumbler

No.4 tumbler

No.5 tumbler

No.6 tumbler

B

A

INNER CYLINDER

C

D

SPRING SIDE

Incorrect. Correct.

TUMBLER

SPRING (Silver)

INNER CYLINDER

Page 5: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

5 of 12

INNER CYLINDER

TUMBLERSPress down lightly.

TUMBLERSPress down lightly.

KEY

TUMBLERProjecting tumbler.

TUMBLER

INNER CYLINDER

INNER CYLINDER

TUMBLERS

KEY

INNER CYLINDER

Protruded tumbler.

Correct.

INNER CYLINDER

TUMBLERSPress down lightly.

TUMBLERSPress down lightly.

KEY

INNER CYLINDER

KEY

TUMBLER

4. Insert the key as shown.• Lightly press down on the tumblers from

above, then insert the key.

5. Confirm that some tumblers are projecting. Mark the positions of the projected tumblers.• The positions where tumblers project and the

projecting height differ according to the key.

6. Press down lightly on the tumbler, pull the key out.• The tumbler spring may jump out when the

tumbler is not pressed down lightly.

7. Pull out the projecting tumbler(s).• Leave the spring(s) installed.

8. Insert a different tumbler(s) at the marked positions.• Use a tumbler of young number one stage.

9. Repeat steps 4 to 8, inserting different tumblers at the marked positions until no tumblers are projected.• Lightly press down on the tumblers from

above, then insert the key.

Page 6: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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• Note the installed tumbler to below chart.

Position E Position F

No.1 tumbler

No.2 tumbler

No.3 tumbler

No.4 tumbler

No.5 tumbler

No.6 tumbler

Insert tumblers and springs at the shaded positions.

10. Install the tumblers and springs (silver) to the reverse side inner cylinder as shown.• First install two No.1 tumblers.

E

F

INNER CYLINDER

TUMBLER

SPRING (Silver)

SPRING SIDE

INNER CYLINDER

• Note the installed tumbler to below chart.

Sub-lock tumbler A

Sub-lock tumbler B

11. Use steps 4 through 8 to assemble the reverse side inner cylinder in the same manner.

12. Install the sub-lock tumbler as shown.

Insert sub-lock tumbler and spring

at the shaded position.

KEY

TUMBLER

INNER CYLINDER

INNER CYLINDER

SUB-LOCK TUMBLERSPRING (Silver)

SPRING SIDE

INNER CYLINDER

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13. Confirm that sub-lock tumbler is not projecting.• If the tumbler is projected, change the another

sub-lock tumbler and recheck.

SUB-LOCK TUMBLER

KEY

INNER CYLINDER

Not projection.

Not projection.

STOPPER SPRING (Black)

STOPPER TUMBLER

SPRING SIDE

STOPPER TUMBLER

INNER CYLINDER

KEY

Insert stopper tumbler and stopper

spring at the shaded position.

INNER CYLINDER

KEY

INNER CYLINDER

KEY CYLINDER

INNER CYLINDER

14. Insert the assembled inner cylinder into the key cylinder as shown.• Confirm the inner cylinder turns clockwise

smoothly.

15. Pull out the inner cylinder.

16. Press down lightly on the tumblers and pull out the key.

17. Install the stopper tumbler and stopper spring (black) as shown.

18. Insert the key as shown.• Lightly press down on the tumblers from

above, then insert the key.

• Confirm that the stopper tumbler jumps out.

Page 8: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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Confirm the inner joint area

is properly aligned as shown.

Push in while turning clockwise.

GROOVEINNER JOINT

STOPPER TUMBLER

INNER CYLINDER

19. Apply grease to the shaded areas as shown.• Apply to the tumbler and to the outer

circumference of the inner cylinder.

• Only use the supplied grease.

INNER CYLINDER

GREASEApply.

KEY

INNER CYLINDER

KEY CYLINDER

STOPPER TUMBLERSLIDE GUIDE

20. Install the inner cylinder by sliding the stopper tumbler along the slide guide while rotating it.• If the inner cylinder cannot be inserted, again

confirm that no tumblers other than the

stopper tumbler have jumped out.

21. Draw out the key and check that the inner cylinder does not come out.

22. Install the inner cylinder to other body in the same manner.

Page 9: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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To open the lid fully, unbuckle the stopper belt.

KEYUnlock.

LID

Open.

Pull.

PANNIER CASE

PLATE LOCK

BUCKLE

STOPPER BELT

ISOPROPYL ALCOHOL

23. Open the lid and clean the surface of the area shown using isopropyl alcohol.• Perform this step on Canada only.

FOR USE OF THE PANNIERS CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing and removing the accessory.

How to Open the Panniers1. Insert the key and release the lock by turning the key

clockwise.

2. Pull the plate lock to open the lid as shown.LEFT PANNIER CASE

24. Attach the caution label as shown.• Perform this step on Canada only.

CAUTION LABELRemove the adhesive backing

before attaching.

CAUTION LABEL

LEFT PANNIER CASE

Page 10: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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HOLE

RUBBER

LEFT PANNIER CASE

5. Install the left pannier case as shown.• First engage at the rubber and then install at

the two holes.

<Left side>

KEYUnlock.

How to Close the Panniers1. Close and lock the pannier case in reverse order of

opening.• Be careful not to have the stored item pinched

when the pannier case is closed.

• Be careful not to pinch the stopper belt when

the lid is closed.

HANDLE LEVER

LEFT PANNIER CASE

How to Install the Panniers1. Install the rear carrier (sold separately).2. Install the pannier support stay (sold separately).3. Insert the key and release the lock by turning the key

clockwise.

4. Raise the handle lever as shown.

Page 11: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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Make sure that the rubber part of the pannier case

is in contact with the pannier bracket.

Push down.

6. Push down the left pannier case as shown.

LEFT PANNIER CASE

RUBBERPANNIER CASEPANNIER BRACKET

Make sure that the rubber is in contact with the pannier case.

RUBBER

PANNIER CASE

Confirm that the hook is securely attached.

KEYLock.

LEFT PANNIER CASE

HOOK

HANDLE LEVER

7. Lower the handle lever as shown.

8. Lock the pannier by turning the key counter-clockwise.

Page 12: INSTALLATION P/N 08L70-MKW-A00 NC750XA/XD INSTRUCTIONS

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LEFT PANNIER CASE

HANDLE LEVER

LEFT PANNIER CASE

9. Remove the key. Be sure that the handle lever cannot be released.

10. Check that the left pannier case is installed securely by swinging the left pannier case taking care not to fall the motorcycle down.• The left pannier case can come off during

riding unless it is mounted securely.

11. Install the right pannier case in the same manner as the left side.

HANDLE LEVER

LEFT PANNIER CASE

KEYUnlock.

How to Remove the Panniers1. Insert the key and release the lock by turning the key

clockwise.

2. Raise the handle lever as shown.

3. Remove the panniers in the reverse order of installation.

How to Store the Pannier Inner bag1. Open the pannier case and store the pannier inner

bag.2. Close the pannier case.

• Be careful not to have the stored item pinched

when the pannier case is closed.