instructions for the installer of velux roof window … · adjustment and final attachment of roof...

28
15°-90° GGL Important: Read installation instructions before installing EDL flashing for slate and shingle: see page 27 See the back for information on maintenance and VELUX ACCESSORIES EDW Flashing with Metal Roof or Tiles EDW Flashing with DECRA, HARVEY or CORONA pressed metal roofing Installation in existing metal roof see page 25 If using combi flashings, please check label on combi flashing carton for information on frame distance INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW AND FLASHING

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Page 1: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

15°-90°

GGL Important: Read installation instructions before installing

EDL flashing for slate and shingle: see page 27

See the back for information on maintenance and VELUX ACCESSORIES

EDW FlashingwithMetal Roofor Tiles

EDW FlashingwithDECRA,HARVEY orCORONA pressed metal roofing

Installation in existing metal roof see page 25

If using combi flashings, please check label on combi flashing carton for information on frame distance

INSTRUCTIONS FOR THE INSTALLEROF VELUX ROOF WINDOW AND FLASHING

Page 2: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

2

900-1100 mm

1850 - 2200 mmFor applications with-in reach, position roof window at a height which will allow easy operation of the control bar, (1850-2200 mm from floor to top of frame). Try also to allow for a clear view when standing or when seated.

Electrical accessories: For subsequent installation of electrical accessories it is recommended to fit one cable per desired electrical function.Run the cable(s) through the pre-drilled hole in the top frame and leave 0.2 m at window and the rest at accessible place for subsequent connection to a control unit. For cables up to 40 m, use eg a cable with dimensions 2 x 1,5 mm².

Page 3: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

1

2

C02, C04F06M04, M06P06S06

GGL/GGU M06

80 mm

�0 mm

The sash may be removed to simplify installation. Press in push button, eg with a screwdriver. Remove transportation batten.

Fix brackets into the groove on the frame corners with two screws. Remove transportation blocks.

Metal Roof or Tiles + EDW Flashing

Page 4: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

80 mm

XY

X + �0-�0 mm

Y +

�5

mm

250 mm

100 mm

20-�0 mm20-�0 mm

X

80 mm

Y + �

5 mm

Metal roof on batten construction: Position window in roof as detailed below.3a

Page 5: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

5

80 mm

XY

X + �0-�0 mm

Y +

�5

mm

250 mm

100 mm

80 mm

Y + �

5 mm

20-�0 mm20-�0 mm

X

Profiled roofing material on batten construction: Position window in roof as detailed below.3b

Page 6: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

80 mm

�0 mm80 mm

�0 mm

a

a

b b

c

c

20-�0 mm

a

80 mm

�0 mm

80 mm

�0 mm

b c

Attachment of roof window

Fix lower brackets to rafter with two screws in the round holes (a), and top brackets with one screw, loosely in slot to allow for adjustment (b). Long win-dows are supplied with extra brackets, which should be fitted as shown (c)

Page 7: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

1 2

� �

Replace sash

Replace sash, if removed earlier. The push button is automatically released, when the window is closed.

Page 8: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

8

80 mm

�0 mm

b

80 mm

�0 mm

a

Adjust distance between frame and sash to ensure an even gap at each side.

Adjustment and final attachment of roof window

If uneven rafters cause the frame to twist, adjust using the wedge supplied to ensure an even gap between bottom frame and bottom sash.

Fix top brackets in the round holes with screws (a). Long windows are supplied with extra brackets, which are fitted as shown (b).

Page 9: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

2

2

1

1

If roofing underlay is used: Dress roofing underlay up around all four sides of the frame. Roof with counter battens shown for illustration purpose.

Roofing underlay

Page 10: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

10

Max.

1�0 m

m

a b

Max �5˚

Flashing

Metal roof (a) or tiles (b) should be chamfered if necessary.

Dress apron over roofing material to ensure water run down onto rofing material.

After fitting the apron to the roofing material, give the apron a "down bend" as shown - This will ensure the apron lays tight against the roofing material.

Page 11: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

11

1

2

Slide side sections (�) under retaining channel on bottom section, then bend over flap. Pin side sections to tile battens with clips. If bracket has been fitted on the middle of the window, bend over flap.

Position the bottom flashing section (1) and the bottom frame cover (2) and fix them by means of screws provided, through the predrilled holes.

Page 12: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

12

30-60 mm

a b

7

a

55

Fold bottom flashing section over to prevent water from penetrating at the corners (a). Position roofing material maintaining �0-�0 mm distance to window. Dress bottom flashing section over roofing material (b).

Position top flashing section (�) and bend over flaps (a).

Fix covers (�, 5, �).

Page 13: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

1�

60-150 mm

21

Fit remaining metal sheet maintaining �0-150 mm distance at top. To allow the metal sheets to lie correctly, it may be necessary to flatten down the bottom corner piece of the bottom flashing section, from the side frame to the seam, to be level with the top of the battens (1), to bend down the upstand on the flashing edge at each batten and to trim the foam gasket (2).No nails or screws should penetrate in the area of the flashing.

18a

Page 14: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

1�

�0-150 mm

Position roofing material maintaining �0-150 mm distance at top frame. Adjust the optional tile support, so it supports the roofing material. To allow the tiles to lie correctly, it may be necessary to remove a nib, to trim the foam gasket and to flatten down the upstand on the edge of the flashing at each batten. Slit foam gasket just above each tile to allow gasket to seal against underside of tiles.

18b

Page 15: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

15

1 2

� �

Replace sash

Replace sash, if removed earlier. The push button is automatically released, when the window is closed.

Page 16: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

1�

1

2

C02, C04F06M04, M06P06S06

GGL/GGU M06

80 mm

�0 mm

DECRA, HARVEY or CORONA pressed metal roofing + EDW Flashing

The sash may be removed to simplify installation. Press in push button, eg with a screwdriver. Remove transportation batten.

Fix brackets into the groove on the frame corners with two screws. Remove transportation blocks.

Page 17: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

17

80 mm

X + 40-60 mm

Y +

45

mm

250 mm

20-30 mm20-30 mm

X

80 mm 20 m

m

25 mm

Y + 4

5 mm

140 mm

25 m

m

XY

20-30 mm

DECRA, HARVEY or CORONA pressed metal roofing on batten construction: Position window in roof as detailed below.

Cut a groove (25 mm deep and 140 mm wide) in the battens at both sides and above the frame. Groove is required to ensure that flashing does not cause roofing material to lift where it overlaps the flashing. Extra trimmers may be necessary to support the weakened battens.

Page 18: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

18

a

a

b b

cc

20-30 mm

a

80 mm

30 mm80 mm

30 mm

80 mm

30 mm

80 mm

30 mm

Fix lower brackets to rafter with two screws in the round holes (a), and top brackets with one screw, loosely in slot to allow for adjustment (b).Long windows are supplied with extra brackets, which should be fitted as shown (c).

Attachment of roof window

Page 19: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

19

1 2

3 4

Replace sash

Replace sash, if removed earlier. The push button is automatically released, when the window is closed.

Page 20: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

20

80 mm

30 mm

b

80 mm

30 mm

a

Adjust distance between frame and sash to ensure an even gap at each side.

Adjustment and final attachment of roof window

If uneven rafters cause the frame to twist, adjust using the wedge supplied to ensure an even gap between bottom frame and bottom sash.

Fix top brackets in the round holes with screws (a). Long windows are supplied with extra brackets, which are fitted as shown (b).

Page 21: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

21

1

2

Max 45˚

Flashing

Position the bottom flashing section (1) and the bottom frame cover (2) and fix them by means of screws provided, through the predrilled holes.

Dress apron over roofing material to ensure water runs down onto roofing material.

After fitting the apron to the roofing material, give the apron a "down bend" as shown - This will ensure the apron lays tight against the roofing material.

Page 22: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

22

4

4

55

6

7

4

a

3

3

Fix covers (4, 5, 6).

Position top flashing section (7) and bend over flaps (a).

Slide side sections (3) under retaining channel on bottom section, then bend over flap. Pin side sections to tile battens with clips. If bracket has been fitted on the middle of the window, bend over flap.

Page 23: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

23

60-150 mm

Position roofing material maintaining 60-150 mm distance at top frame. Adjust the optional tile support, so it supports the roofing material. To allow the tiles to lie correctly, it may be necessary to remove a nib, to trim the foam gasket and to flatten down the upstand on the edge of the flashing at each batten. Slit foam gasket just above each tile to allow gasket to seal against underside of tiles.

60-150 mm

30-60 mm

a b

Fold bottom flashing section over to prevent water from penetrating at the cor-ners (a). Position roofing material maintaining 30-60 mm distance to window. Dress bottom flashing section over roofing material (b).

Page 24: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

24

Replace sash

Replace sash, if removed earlier. The push button is automatically released, when the window is closed.

1 2

3 4

Page 25: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

25

GGL + EDW in metal roof, existing construction

80 mm

X Y

+ 4

5 m

m

60-1

50 m

m

30-60 mm

min 270 mm

30-60 mm

Cut the metal sheets taking care to maintain the correct distance from the course of metal sheets to window frame. Overcut at both sides below roof window to allow for full width of apron to come through metal sheet. Take care to maintain 30-60 mm distance from sides of frame to metal roof and 60-150 mm above roof window.Note that the cut must end on top of the highest point of the profile.

Fit top flashing section under the existing metal roof before laying the frame in position.

XY

Page 26: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

26

Fit the side flashing sections under the existing metal roof and under the top flashing section. Fit the sides of the bottom flashing section under the existing metal roof and under the side flashing sections. See also page 10, 11 step − .

For window installation please look at page 6 step to page 9 step .

Replace aluminium coverings. Place the top flashing section. Make sure that the metal sheets and flashing will be supported by battens/purlins.See also page 12 step − . No nails or screws should penetrate in the area of the flashing.

Make sure to flatten down the bottom corner piece of the bottom flashing section, from the side frame to the seam, to be level with the top of the battens.

Shape a fillet piece from the cut-out of the window and fit this so that the overcut is completely filled out. Then fasten rivets (pin-hole can be sealed with silicone).

Page 27: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

27

100 mm

Y +

45

mm

X + 40-60 mm

XY

Y + 4

5 mm

GGL + EDL For installation of the VELUX Roof Window type GGL follow the instructions from page 3 step to page 9 step . For flashing see instructions in the EDL flashing carton.

Page 28: INSTRUCTIONS FOR THE INSTALLER OF VELUX ROOF WINDOW … · Adjustment and final attachment of roof window If uneven rafters cause the frame to twist, adjust using the wedge supplied

Directions for use (For the homeowner)

AUS: VELUX (AUSTRALIA) PTY LTD. (02) 9550-3288 1800 683 589 (Toll Free)

NZ: VELUX-NEW ZEALAND LTD.‘

09 634-4126 (0800) 650 445 (Toll Free)

© 2001, 2006 VELUX GroupVAS 450959-0506 ® VELUX and VELUX logo are registered trademarks

If you need further information on installation of this product please contact VELUX

1 Ventilation position The built-in barrel bolt allows you to fix the window in open position. The barrel bolt is placed in the top left part of the win-dow, and slides into the bushing at the top of side frame.2 Cleaning the roof window

Wipe varnished surface either with a dry cloth or with lukewarm soap and water. The cleaner and drier the timber is kept, the longer its good looks will be maintained. 3 Cleaning the pane

To clean the outside glass, rotate the sash a full 180 degrees.Clean the pane with a soft, clean, lint-free cloth/chamois leath-er/non-abrasive sponge or a clean, non-metal window squeegee.Clean water will normally be sufficient for cleaning the pane. Ordinary, non-abrasive household cleaners can also be used.“Soft” water is best for cleaning panes. In hard- water areas, a small amount of detergent can be used to soften the water.Warning

Avoid contact from silicone with the pane.Do not use any cleaning products containing abrasive particles.Do not use chemical products for cleaning the pane.Avoid contact with the pane from all sharp or abrasive objects including jewellery.Never attempt to clean off dirt on the pane without first ap-plying water.If any works are taking place in the vicinity of the pane, protect the pane with a clean plastic sheet to prevent any splashes or staining from aggressive compounds.

4 Cleaning the flashing Leaves and other debris should be removed from the flashing arond the window once per year to allow rain water to pass freely.5 Snow and ice

Remove snow and ice to allow melt water to drain off from and around the window.

••

••

The lining should allow for a good air flow across the pane to reduce the possibility of condensation.

1

4

VELUX ACCESSORIESVENETIAN BLINDS ROLLER BLINDS BLACK OUT BLINDS EXTERNAL AWNINGS OUT-OF-REACH CONTROLS

For further information on accessory please contact VELUX

SILICONE

5

3

2