eApply an unbroken 6mm Ø beadof gun-grade sealant to the topand bottom rails, to provide an airseal between back of panel andclosure flashing

gLocate first panel (P1)ensuring it is correctly

positioned lined and levelledand a minimum of 5mmabove the drip flashing.

Install 3 No. main fasteners(minimum) at rail locations

Note: Some installationsmay require additional

fixings depending on windloadings/ specification.Check project specific

details

jInstall second panel (P2) with

min. 3 No. main fasteners(minimum) at each rail

location, ensuring end lapfasteners come through

lower panel (P1)

iApply 4mm Ø butylsealant to side lap

fApply an unbroken 6mm Øbead of gun-grade sealantto internal corner flashing

ensuring it meets thepreviously installed air seals

hApply a continuous run of 4mm Øbutyl sealant across full width ofpanel, positioned along the flush end

dInstall internal corner

flashing with low profilefasteners

aFit closure flashing using lowprofile fasteners. An air sealconsisting of an unbroken 6mmØ bead of gun-grade sealant isrequired between internalclosure flashing and floor

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFaçade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

lApply gun-grade airseal as per item k

nRepeat processes h, i and j. Anadditional 100mmrun of 4mm Ø butylsealant is requiredat top of the panel(P3) and on the side lap

Note: Ensure steelwork is suitably lined,levelled and within tolerance.

Panels must be installed in a tieredsequence only.

Gun-grade sealant type - non-settingbutyl sealant.

This is a generic KS1000 RW wallinstallation guide and details may differfrom project to project. Project specificconstruction details must be used. Pleasecontact Envirocare Technical Services forspecification guidance

cLine, level and fix drip flashingusing low profile fasteners. Jointsin the drip flashing to incorporatebutt straps sealed with two runsof gun-grade sealant

bLine, level and fix galvaniseddrip support using low profilefasteners

kApply 6mm Ø gun-gradeair seal to the panel sidejoint to meet previously

installed seals

mInstall third panel(P3) ensuringprofiles align and the side lapengages correctly.Fix panel with 3 No.main fasteners(minimum) at eachrail location andapply air seal as per item k

oInstall fourth panel (P4)ensuring profiles align

and the side lapengages correctly. Fixpanel with 3 No. main

fasteners (minimum) ateach rail location andapply air seal as per

item l

pInstall stitchers to side lapcommencing 50mm fromthe panel end at 300mmcentres max

qCut panel (P7) to sizeusing an evolution typecircular saw. Install with 3 No. main fasteners(minimum) at each raillocation.

Note: Do not use abrasivewheel cutter. All cuttingshould be done at groundlevel

rApply 9 x 3mm butyl sealant to

the bottom and top of thesupport zed and stitch topanels at 450mm centres

sApply 9 x 3mm butyl sealantto the bottom and top of the

support zed and stitch topanels at 450mm centres

uSite applied PIR insulation

or gun applied fire ratedcanister insulation

vInstall external corner

flashing to zed supportsincorporating 100mmsealed lap joint detail.

Flashing stitched at450mm max centres to

zed supports

P1

P1

P2

P1P1

P3P5

P6

P7

P2P4

P1P3

P5

P6

P2P4

P8

P7

P2

P3

P4

tInstall subsequentpanels (P7) and (P8)follow previous steps1 to 4

32mm

32mm

29mm

29mm

Enlargement of Overlap

P1

P3

P4

P2

ComponentsKS1000 RW Trapezoidal Wall Panel

Secondary/StitchingScrew

Gun-gradeSealant

PIRInsulation

Internal CloserFlashing

TimberPacker

ZedSupport

GalvanisedDripSupport

DripFlashing

Primary/MainFastener

Profiled Filler

Fire-ratedCanisterInsulation

9 x 3mm

Butyl TapeSealants

6mm Ø 4mm Ø

Rivet

ExternalCornerFlashing

Note: A timber packer may be used toensure panel does not sit on drip flashing

3 No. main fastenersat each panel end

and intermediate raillocations

KS1000 RW insulatedwall panel vertically laid

Cladding rail

Main Fastener

100m

m

10m

mM

in.

4mm Ø butylsealant

PIR board insulation

External corner flashingwith 100mm sealedoverlaps

Site cut vertical panel

Corner column

Cladding railAir seal - 6mm beadof gun-grade sealant

9mm x 3mm butylrubber sealant

KS1000 RWinsulated wall

panelvertically laid

KS1000 RWinsulated wall

panel verticallylaid

Internal cleader angleby steel sub-contractorwith air seal Vapourflexsealant applied at endlap

Zed support lapped100mm at end laps

KS1000 RWinsulated wall

panel verticallylaid

Additional100mm run

of 4mm Øgun-grade

sealant

Cladding rail

MainFastener

4mm Ø gun-gradesealant

100mm

10mm

Min.

Low profile stitchingscrew (Max. 300mmcentres)

6mm Ø vapour seal whenrequired (site applied)

Air seal - 6mm beadof gun-grade sealant

PIR board insulation withsite applied fire rated

canister insulation to fillany gaps if required

Internal closure flashing

Drip flashing

Galvanised drip support

Cladding rail

Air seal - 6mm beadof gun-grade sealant

2200mm x 9mm thickplywood temporary packer

to achieve consistent line

InstallationGuide

Insulated Roof & Wall Panels

KS1000 RW Trapezoidal Wall PanelVertical InstallationM

arch

20

13

1

4 5

2

3

4mm Ø bead of butylsealant (siteapplied) toweather side ofcrown profile

bLine, level and fix drip flashing using low

profile fasteners. Joints in the drip flashingto incorporate butt straps sealed with two

runs of gun-grade sealant

cInstall rail extension plate & vertical

cleader angle to open end of claddingrail using low profile fasteners (if not

fitted by steelwork contractor)

aFit internal closure flashingusing low profile fasteners. Anair seal consisting of anunbroken 6mm diameterbead of gun-grade sealant isrequired between internalclosure flashing and floor

hInstall 3 No. main fasteners (minimum) at each

vertical steel support location

Note: Some installations may requireadditional fixings depending on wind loadings/

specification. Check project specific detailsgLocate first panel (P1) ensuring panel is evenly spaced andcorrectly positioned between vertical joint centres

lInstall second panel (P2) ensuringoverlap correctly engages and panelaligns with vertical joint. Fix panel with3 No. main fasteners (minimum) ateach vertical steel location. Applygun-grade air seals at panel ends asper item k

jApply a 4mm Øbead butyl sealantto weather side ofcrown profile

eAn EPDM bubble gasket (VJ2) isrequired at each vertical panel jointdetail to provide an air seal. Applygasket to the vertical steel memberso that it overlaps the vertical leg ofthe drip flashing

fApply an unbroken6mm diameter beadof gun-grade sealantto provide an air sealbetween back of paneland internal closureflashing, also to toprail. This air sealshould meet thepreviously installedbubble gasket

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFaçade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

Components

P1

P1

P2

P1

P2

P3P4

P1

P2

P3

P5

P4

P6

Note: Minimum bearing face forsteelwork is 130mm subject tovertical joint option

Note: Panels can be installed in either a tieredor coursed sequence, only when using avertical top hat joint detail.

This is a generic KS1000 RW wall installationguide and details may differ from project toproject. Project specific construction detailsmust be used. Please contact EnvirocareTechnical Services for specification guidance

iAir seal - 6mm Ø approximate bead ofgun-grade sealant to cleader angle

Note: To ensure correct panel installationcladding rails must be correctly aligned

mInstall third panel (P3) with 3 No. main fasteners

(minimum) at each vertical steel support location,ensuring it is evenly spaced and correctly

positioned between vertical joint centres and applygun-grade air seal at panel ends as per item k

sFix top hat into

vertical steelmember at 500mm

max centres. Atevery other fastener

fix a top hat insertclip to hold the

top hat in place

qPosition profile fillers 20mm

from edge of top hat, andseal top and bottom with

gun-grade sealant

tPosition profile fillers 20mm from either

edge of the corner flashing, seal topand bottom with gun-grade sealant

rIncorporate a butt strap into the

top hat joint and seal with two runsof gun-grade sealant

uPush fit top hat insert

in to position

vSide laps to be stitchedat 300mm max centres

wCorner flashing to be stitchedat all crown positions

nInstall fourth panel(P4) as per item m

and applygun-grade air seal

at panel ends asper item k

KS1000 RW Trapezoidal Wall Panel

4mm Ø

6mm Ø

Top HatFastener

Secondary/StitchingScrew

VJ2 EPDM Bubble Gasket

Butt StrapTop HatInsert Clip

Butyl RubberTape Sealants

Gun-gradeSealant

TopHat

TopHatInsert

ExternalCornerFlashing

InternalClosureFlashing

PIRInsulation

InternalClosureFlashing

DripFlashing

Primary/MainFastener

Profiled Filler

Min. steel bearing face 130mm

75mm 75mm30mm

40mm

pThe gap between the panel ends is to be filledwith PIR insulation, to a depth to suit the top hatsection. If a PIR board is used, ensure thatcontinuity of insulation is achieved by filling anygaps with gun applied fire rated canister insulation.

Note: There are several types of vertical joint. This guide shows the use of an option RW H1 top hat detail

oInstall and fix panels (P5) and (P6) asper item m

Fire-ratedCanisterInsulation

Rivet

Note: Ensure steelwork is suitably lined,levelled and within tolerance.Min. bearing face for vertical joint steelworkis 130mm subject to joint option. Pleasecontact Envirocare Technical Services forspecification guidance.Min. bearing face for intermediate support is 50mm. Gun-grade sealant type, a non-setting butyl sealant should be used

Drip flashing

Cladding rail

Air seal - 6mmbead of gun-grade sealant

Internal closureflashing

PIR boardinsulation

Air seal - 6mm beadof gun-grade sealant

KS1000 RW insulated wallpanel horizontally laid

<20m

m

Horizontal intermediate support

dEnsure vertical secondary steel faceat horizontal and vertical interface iscontinuous to provide a support for

the VJ2 EPDM bubble gasket airseal. Cover plate required where gap

is greater than 20mm

Drip flashing

Cladding rail

Air seal - 6mmbead of gun-grade sealant

Internal closureflashing

PIR boardinsulation

Air seal - 6mm beadof gun-grade sealant

KS1000 RWinsulated wall panel

horizontally laid

Vertical railVertical rail

VJ2 bubblegasket

Evenly spaced andcorrectly located

= = = =

6mm Ø vapour sealwhen required (siteapplied)

4mm Ø bead of butylsealant (site applied)

to weather side ofcrown profile

6mm Ø vapourseal whenrequired (siteapplied)

4mm Ø bead ofbutyl sealant (site

applied) toweather side of

crown profile

Vertical railVertical railVJ2 bubble

gasket

Evenly spaced andcorrectly located

= = = =

KS1000 RW insulated wallpanel horizontally laid

KS1000 RW insulated wall panel horizontally laid

Air seal - 6mmbead of

gun-gradesealant

Internal closureflashing with 70mmsealed overlaps

Profiled filler sealedtop & bottom withgun-grade sealant

External corner flashingwith 100mm sealed laps

Cladding rail

3 No. main fastenerssubject to wind loads

KS1000 RWinsulated wall panelhorizontally laid

Flush snap-onflashing

Top hat insert clip

KS1000 RWinsulated

wall panelhorizontally laid

Air seal -continuous bubble

gasket (Ref: VJ2)

Site applied PIR insulationor gun applied fire ratedcanister insulation to fillany gaps if required

Profiled fillersealed top &bottom with

gun-gradesealant

Snap-on receiverflashing (Ref: RWH1)

Alternative Panel to Panel End Lap Detail

KS1000 RWinsulated wall panelhorizontallylaid

KS1000 RWinsulated

wall panelhorizontally laid

Min.10mm

50mm

Main fastener

Note: To be installed in a tiered pattern only

InstallationGuide

Insulated Roof & Wall Panels

KS1000 RW Trapezoidal Wall PanelHorizontal InstallationM

arch

20

13

kApply 6mm Ø

gun-grade air seal tothe panel side joint

from the VJ2 gasketto the side lap

weather seal

1

4

5

6

2

3

Site applied PIRinsulation or gun appliedfire rated foam insulation

KS1000 RW insulated wallpanel horizontally laid

KS1000 RW insulatedwall panel horizontally laid

Air seal - 6mmbead of

gun-gradesealant

Internal closureflashing with 70mmsealed overlaps

Profiled filler sealedtop & bottom withgun-grade sealant

External corner flashingwith 100mm sealed laps

Cladding rail

Site applied PIRinsulation or gun appliedfire rated foam insulation

Two runsof gun-gradesealant