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15th European Biomass Conference and Exhibition 11/05/07MIRO TFH Wildau Integrated Biomass Supply Logistics – the MIRO Model Mareike Schultze, Herbert Sonntag Eberswalde, 05.06.2007

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Page 1: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau

Integrated Biomass Supply Logistics – the MIRO Model

Mareike Schultze, Herbert Sonntag

Eberswalde, 05.06.2007

Page 2: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 2

Topics

• Project Background

• Biomass Procurement Systems

• The MIRO Model – Functions and Planning Options

• Conclusion and Outlook

Page 3: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 3

University of Applied Sciences -The Research Group Transport Logistics

Fields of Activities• Intermodal Goods Transport

• Urban goods movement

• Transport telematics

• Logistics for Wood and Biomass

Recent Projects• ECO4LOG – Intermodal Goods Transport in Central Europe

• INTERIM – Harbour-hinterland connectivity in CADSES area,

• OPERA – Forest Logistics and RFID Technology

• DENDROM – Supply Chains for Energy Wood

• MIRO – Integrated Biomass Procurement

• RÜFILOG – Traceability of Food with RFID

• MINERVA – Optimised Guidance of Trucks in Urban Areas

Page 4: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 4

Project Background

• European Biomass Action Plan and Biofuel Strategy

• Second-generation biofuels Fischer-Tropsch-biodiesel (BtL)

Large scale production of BtL:

• Importance of sustainable and cost-efficient feedstock supply (biomass + logistics)

• BtL as a new player in the market

• Competition for production areas and feedstock

• Development of new biomass sources

Design of supply systems

Page 5: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 5

Requirement with respect to Biomass Supply

Requirements of future BtL-producers:

• reliable supply (high process times)

• continuous material flows (low storage costs)

• biomass products production technology process (particle dimension, water content and chemical composition)

• flexibility and reliability of logistics

Requirements of Society:

• sustainability of biomass production and supply processes

• moderate traffic loads around the production location

• purchasing guarantees, fair prices

Page 6: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 6

Set-Up of Supply Systems

• analysis of frameworkconditions

• conceptual planning of the supply system

• calculation of needed capacities

• make-or-buy-decisions

• preselection of suppliers and service providers

Phase1:Strategic Planning

Phase 2:Detailed Planning

Phase 3:System Set-Up

• choice of suppliers

• choice of serviceproviders (logistics, processing)

• contract conclusions

Page 7: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 7

Characteristics of Planning Biomass Supply Systems

• Exchangeability of different biomass raw materials

• Various sources (geographical origin and suppliers)

• Seasonal availability of biomass raw and market development

• Current market prices and cost functions

• Options for designing supply chains (biomass treatment, intermediate products, container technology, vehicles and transport systems)

• Industrial workflow of BtL-production

Page 8: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 8

Data Flow within the MIRO - Model

Data Basis

plant location quantity biomass assortments

BIOMASS REQUIREMENTSInput

cost functions- biomass production- processing - conditioning- biomass upgrading- logistics

infrastructure

arable land and forests

biomass potentials

regional allocation of available biomass

logistics chains- processing, conditioning, upgrading- transported goods- storage- transhipment- means of transportation

availability of biomass- seasonal biomass production- mobilisation of farmers and forest owners

- alternative land use and biomass conversion routes

GEOGRAPHICAL DATA

transportation network- network structure- locations for biomass processing, storage and transhipment

DESIGN OF THE SUPPLY SYSTEM

CALCULATION PARAMETERS

Result

overall costs of biomass supply

Planning

Page 9: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 9

Supply Chains (1)regional procurement of biomass

baling press transport

harvest chipping transport BtL-production

BtL-production

storage

forestry

field crop storage

agriculture

forest

Page 10: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 10

Supply Chains: Distance depending choice of means of transport

Transportkosten Rundholz pro Energieeinheit

0

1

2

3

4

5

6

0 200 400 600 800 1.000Entfernung [km]

€/G

J

Bahn

Binnenschiff

Straße

Page 11: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 11

Structures of transportation networks forthe procurement of biomass

Quelle(Biomasseproduzent) Senke (Anlage)Transport BiomasseproduktHubDezentrale Anlagenkomponente: + HubTransport Zwischenprodukt

Page 12: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 12

Supply Chains (2)Supra-regional procurement of Biomass

transport transport

Forestry

BtL-productionAgriculture

BtL-production

Forestry

Agriculture transport transportIntermediateproduct

Page 13: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 13

GIS-based model for the planning and ratingof supply systems – procedure

• Auswahl einer Region• Analyse der Infrastruktur • Analyse der geographischen

Verteilung von Biomassepotenzialenbzw. verfügbaren Mengen

• Ermittlung der (potenziellen) Abnehmer: Standort, Mengenbedarf, Anforderungen

• Ermitteln der Bezugsgebiete für Biomasse in Abhängigkeit des Bedarfs und der verfügbaren Mengen

• Festlegen von Bereitstellungsketten• Ermitteln des Transportaufwands über

verschiedene Verkehrsnetze• Ermitteln des gesamten

Bereitstellungsaufwands

Page 14: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 14

Regional biomass potential from forestry and agriculture

Lubmin

Deutschland

Dänemark

Polen

Lubmin

Deutschland

Dänemark

Polen

Datenherkunft: Brozio und Piorr, 2007; Muchin und Bilke, 2007

Page 15: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 15

Deutschland

Polen

Dänemark

Lubmin

Transportation Networks: regional and international

Städte

StraßenWasserwegeSchienenwegeHäfenHolzverladebahnhöfe

Page 16: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 16

Transportation options

70 km

200 km 205 km300 km 530 km

170 km

550 km

875 km950 km

810 km

615 km

510 km

Total cost of procurementdepending on:

Material:

- biomass

- prize

Logistic costs:

- raw material

- cargo

- mode of transport

- conditioning

- distance

Page 17: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 17

Planning Options –Biomass Availability, Infrastructure, Biomass Prices

Datenherkunft: Brozio und Piorr, 2007

Page 18: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 18

100% 80% 60% 40% 20% 10% 5%

Planning Options –Supply and Logistics Area

Datenherkunft: Brozio und Piorr, 2007

Page 19: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 19

Conclusion and Outlook

Designing and optimizing of supply systems

Advantageous for planning a BtL-plant

Current developments can be taken into account

Support design of decentralized supply structures, especially targeted towards regions with high area potentials, favourable producer structures and good infrastructure

Applicable for all kinds of biomass usage and any location

Page 20: Integrated Biomass Supply Logistics – the MIRO Model · 15th European Biomass Conference and Exhibition •11/05/07•MIRO •TFH Wildau •page 4 ... Model Data Basis plant location

15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 20

TFH WildauResearch Group Transport Logistics

BahnhofstraßeD 15745 Wildau

E-Mail : [email protected]: www.tfh-wildau.de/lg

Thanks to:• Dr. Joachim and Hanna Schmidt Foundation for Environment and Traffic• CHOREN Industries• LFE Eberswalde• University of Applied Sciences Eberswalde