integrated biomass supply logistics – the miro model · 15th european biomass conference and...
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15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau
Integrated Biomass Supply Logistics – the MIRO Model
Mareike Schultze, Herbert Sonntag
Eberswalde, 05.06.2007
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 2
Topics
• Project Background
• Biomass Procurement Systems
• The MIRO Model – Functions and Planning Options
• Conclusion and Outlook
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 3
University of Applied Sciences -The Research Group Transport Logistics
Fields of Activities• Intermodal Goods Transport
• Urban goods movement
• Transport telematics
• Logistics for Wood and Biomass
Recent Projects• ECO4LOG – Intermodal Goods Transport in Central Europe
• INTERIM – Harbour-hinterland connectivity in CADSES area,
• OPERA – Forest Logistics and RFID Technology
• DENDROM – Supply Chains for Energy Wood
• MIRO – Integrated Biomass Procurement
• RÜFILOG – Traceability of Food with RFID
• MINERVA – Optimised Guidance of Trucks in Urban Areas
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 4
Project Background
• European Biomass Action Plan and Biofuel Strategy
• Second-generation biofuels Fischer-Tropsch-biodiesel (BtL)
Large scale production of BtL:
• Importance of sustainable and cost-efficient feedstock supply (biomass + logistics)
• BtL as a new player in the market
• Competition for production areas and feedstock
• Development of new biomass sources
Design of supply systems
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 5
Requirement with respect to Biomass Supply
Requirements of future BtL-producers:
• reliable supply (high process times)
• continuous material flows (low storage costs)
• biomass products production technology process (particle dimension, water content and chemical composition)
• flexibility and reliability of logistics
Requirements of Society:
• sustainability of biomass production and supply processes
• moderate traffic loads around the production location
• purchasing guarantees, fair prices
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 6
Set-Up of Supply Systems
• analysis of frameworkconditions
• conceptual planning of the supply system
• calculation of needed capacities
• make-or-buy-decisions
• preselection of suppliers and service providers
Phase1:Strategic Planning
Phase 2:Detailed Planning
Phase 3:System Set-Up
• choice of suppliers
• choice of serviceproviders (logistics, processing)
• contract conclusions
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 7
Characteristics of Planning Biomass Supply Systems
• Exchangeability of different biomass raw materials
• Various sources (geographical origin and suppliers)
• Seasonal availability of biomass raw and market development
• Current market prices and cost functions
• Options for designing supply chains (biomass treatment, intermediate products, container technology, vehicles and transport systems)
• Industrial workflow of BtL-production
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 8
Data Flow within the MIRO - Model
Data Basis
plant location quantity biomass assortments
BIOMASS REQUIREMENTSInput
cost functions- biomass production- processing - conditioning- biomass upgrading- logistics
infrastructure
arable land and forests
biomass potentials
regional allocation of available biomass
logistics chains- processing, conditioning, upgrading- transported goods- storage- transhipment- means of transportation
availability of biomass- seasonal biomass production- mobilisation of farmers and forest owners
- alternative land use and biomass conversion routes
GEOGRAPHICAL DATA
transportation network- network structure- locations for biomass processing, storage and transhipment
DESIGN OF THE SUPPLY SYSTEM
CALCULATION PARAMETERS
Result
overall costs of biomass supply
Planning
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 9
Supply Chains (1)regional procurement of biomass
baling press transport
harvest chipping transport BtL-production
BtL-production
storage
forestry
field crop storage
agriculture
forest
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 10
Supply Chains: Distance depending choice of means of transport
Transportkosten Rundholz pro Energieeinheit
0
1
2
3
4
5
6
0 200 400 600 800 1.000Entfernung [km]
€/G
J
Bahn
Binnenschiff
Straße
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 11
Structures of transportation networks forthe procurement of biomass
Quelle(Biomasseproduzent) Senke (Anlage)Transport BiomasseproduktHubDezentrale Anlagenkomponente: + HubTransport Zwischenprodukt
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 12
Supply Chains (2)Supra-regional procurement of Biomass
transport transport
Forestry
BtL-productionAgriculture
BtL-production
Forestry
Agriculture transport transportIntermediateproduct
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 13
GIS-based model for the planning and ratingof supply systems – procedure
• Auswahl einer Region• Analyse der Infrastruktur • Analyse der geographischen
Verteilung von Biomassepotenzialenbzw. verfügbaren Mengen
• Ermittlung der (potenziellen) Abnehmer: Standort, Mengenbedarf, Anforderungen
• Ermitteln der Bezugsgebiete für Biomasse in Abhängigkeit des Bedarfs und der verfügbaren Mengen
• Festlegen von Bereitstellungsketten• Ermitteln des Transportaufwands über
verschiedene Verkehrsnetze• Ermitteln des gesamten
Bereitstellungsaufwands
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 14
Regional biomass potential from forestry and agriculture
Lubmin
Deutschland
Dänemark
Polen
Lubmin
Deutschland
Dänemark
Polen
Datenherkunft: Brozio und Piorr, 2007; Muchin und Bilke, 2007
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 15
Deutschland
Polen
Dänemark
Lubmin
Transportation Networks: regional and international
Städte
StraßenWasserwegeSchienenwegeHäfenHolzverladebahnhöfe
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 16
Transportation options
70 km
200 km 205 km300 km 530 km
170 km
550 km
875 km950 km
810 km
615 km
510 km
Total cost of procurementdepending on:
Material:
- biomass
- prize
Logistic costs:
- raw material
- cargo
- mode of transport
- conditioning
- distance
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 17
Planning Options –Biomass Availability, Infrastructure, Biomass Prices
Datenherkunft: Brozio und Piorr, 2007
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 18
100% 80% 60% 40% 20% 10% 5%
Planning Options –Supply and Logistics Area
Datenherkunft: Brozio und Piorr, 2007
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 19
Conclusion and Outlook
Designing and optimizing of supply systems
Advantageous for planning a BtL-plant
Current developments can be taken into account
Support design of decentralized supply structures, especially targeted towards regions with high area potentials, favourable producer structures and good infrastructure
Applicable for all kinds of biomass usage and any location
15th European Biomass Conference and Exhibition •11/05/07• MIRO • TFH Wildau • page 20
TFH WildauResearch Group Transport Logistics
BahnhofstraßeD 15745 Wildau
E-Mail : [email protected]: www.tfh-wildau.de/lg
Thanks to:• Dr. Joachim and Hanna Schmidt Foundation for Environment and Traffic• CHOREN Industries• LFE Eberswalde• University of Applied Sciences Eberswalde