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Intelligent Transportation Systems Maintenance Standards Bureau of Highway Safety and Traffic Engineering PUB 697 (4-11)

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Intelligent Transportation

Systems Maintenance

Standards

Bureau of Highway Safety and Traffic Engineering

PUB 697 (4-11)

i

ITS Maintenance Standards

Table of Contents 1. INTRODUCTION ............................................................................................................................... 1

1.1. PUBLICATION PURPOSE ............................................................................................................ 1

1.2. ITS Plans ................................................................................................................................... 2

1.2.1. Site Plans .......................................................................................................................... 2

1.2.2. System block diagrams ..................................................................................................... 3

1.2.3. Electrical Details/Wiring Diagram ..................................................................................... 4

1.3. District/Central Office ITS Contacts .......................................................................................... 5

1.4. Definitions and References ....................................................................................................... 6

2. ESTABLISHING AN ITS MAINTENANCE PROGRAM ............................................................................. 6

2.1. Budgeting................................................................................................................................. 7

2.2. Scheduling ............................................................................................................................... 8

2.3. Training .................................................................................................................................... 8

2.4. Documentation ........................................................................................................................ 8

2.5. Coordination ............................................................................................................................ 8

3. ITS MAINTENANCE CLASSIFICATIONS ............................................................................................... 9

3.1. Response Maintenance ............................................................................................................ 9

3.1.1. List of typical items ......................................................................................................... 10

3.2. Emergency Maintenance ........................................................................................................ 10

3.2.1. Emergency Deployment ................................................................................................. 11

3.2.2. List of typical items ......................................................................................................... 11

3.3. Preventative Maintenance ..................................................................................................... 11

3.3.1. DMS ............................................................................................................................... 13

3.3.2. CCTV............................................................................................................................... 13

3.3.3. HAR ................................................................................................................................ 13

3.3.4. Vehicle Detectors ........................................................................................................... 13

3.3.5. Other ITS Devices ........................................................................................................... 13

4. MAINTENANCE TRACKING ............................................................................................................. 14

4.1. Forms ..................................................................................................................................... 15

4.2. ITS Maintenance Repository ................................................................................................... 15

5. CONTRACTING ............................................................................................................................... 16

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5.1. Contract Elements .................................................................................................................. 16

5.1.1. Staffing ........................................................................................................................... 16

5.1.2. Contract Details .............................................................................................................. 17

5.1.2.1. Contracting Mechanism .............................................................................................. 17

5.1.2.2. Geographic Coverage .................................................................................................. 17

5.1.2.3. Qualifications ............................................................................................................. 17

5.1.2.4. Devices and Systems ................................................................................................... 18

5.1.2.5. Spare Parts ................................................................................................................. 19

5.1.2.6. Attachments ............................................................................................................... 19

5.2. Contract Specifications ........................................................................................................... 20

5.2.1. Standard Specifications .................................................................................................. 20

5.2.2. Special Provisions ........................................................................................................... 20

6. APPENDICES .................................................................................................................................. 21

Appendix A-Acronyms ......................................................................................................................... 1

Appendix B-Glossary ............................................................................................................................ 1

Appendix C-Preventative Maintenance Guides .................................................................................... 1

Appendix D-PennDOT Maintenance Need Report Form ..................................................................... 66

Appendix E-Field Maintenance Report Form ...................................................................................... 68

Appendix F-Repair Time Extension Request Form .............................................................................. 70

Appendix G-Sample ITS Maintenance Specifications .......................................................................... 72

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ITS Maintenance Standards

1. INTRODUCTION

1.1. PUBLICATION PURPOSE The purpose of this publication is to provide guidance to those responsible for the maintenance of

Intelligent Transportation Systems (ITS) devices throughout the Commonwealth. With the continued

deployment of ITS devices, maintenance is an increasing issue. In order to provide ITS practitioners a

consistent framework for maintaining ITS devices and systems, ITS maintenance standards must be

developed and utilized. This document will detail specific baseline maintenance activities for ITS devices

and systems.

This publication will present standard maintenance practices for the following:

Dynamic Message Signs (DMS)

Closed Circuit Television (CCTV) Cameras

Highway Advisory Radio (HAR)

o HAR Transmitter

o HAR Flashing Beacon

Vehicle Detectors

o Microwave Vehicle Detector

o RFID Transponder based Vehicle Detector

RWIS (required coordination with BOMO)

Travel time systems

Over-height truck detection

Curve warning system

Field communications equipment

Fixed Anti-Icing Spray Technology (FAST or MicroFAST) Systems

Crash Avoidance Systems

Traffic Management Centers

o Video Walls and associated Video Equipment

o Communications Equipment

o Uninterruptible Power Supplies (UPS)

Ramp Metering Systems

High Occupancy Vehicle Systems

Lane Control Signing

Inadequate maintenance of ITS devices can lead to inaccurate or deficient operation. These issues often

lead to safety concerns, increased response maintenance costs, and decreased functionality; which is

why it is essential that consistent preventative, response, and emergency maintenance be provided

throughout the Commonwealth. The benefits of a properly maintained ITS system include reduced

driver delays, faster incident response, reduced secondary accidents, reduced fuel consumption, and

increased driver safety. Proper maintenance will also help to extend the service life of the device.

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1.2. ITS Plans

1.2.1. Site Plans

The ITS site plan is a useful tool when evaluating the condition of an ITS device. The ITS site plan contains information regarding the locations of equipment, electrical service, communications, conduit, guiderail, and any other relevant site characteristics. The site plan may also contain important notes regarding the device. A copy of the ITS Site Plan should be kept in the District office as well as at the device (inside the cabinet).

Figure 1: ITS Site Plan

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1.2.2. System block diagrams

The system block diagram is used to schematically display the manner in which the device communicates with the traffic management center and with other devices. This may be useful when diagnosing a communications issue, as it identifies the path that the communications signal follows to the traffic management center. A copy of the system block diagram should be kept in the District office as well as at the device (inside the cabinet).

Figure 2: System Block Diagram

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1.2.3. Electrical Details/Wiring Diagram

The electrical details/wiring diagram indicate how the ITS device receives electrical power. This is typically presented schematically and may be useful when diagnosing an electrical issue, as it identifies the manner in which the ITS device receives electrical power. A copy of the electrical details/wiring diagram should be kept in the District office as well as at the device (inside the cabinet).

Figure 3: Electrical Details/Wiring Diagram

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1.3. District/Central Office ITS Contacts Figure 4 shows the PennDOT engineering Districts and Table 1 contains telephone numbers for District/Central Office ITS personnel. Use this contact information in the event that there are any questions relative to the design, construction, maintenance, and operation of an ITS device. These individuals will be able to either answer questions directly or provide additional guidance as to the proper contact person.

Figure 4: PennDOT Engineering Districts

Table 1: District ITS Contact

Engineering District TMC Phone

1-0 814-678-7098 (District TMC)

2-0 814-768-0725 (District TMC)

3-0 717-265-7602 (Central RTMC)

4-0 570-963-4058 (District TMC)

5-0 610-871-4600 (District TMC)

6-0 610-205-6934 (Eastern RTMC)

8-0 717-265-7601 (Central RTMC)

9-0 814-693-5915 (District TMC)

10-0 724-357-2844 (District TMC)

11-0 412-429-6030 (Western RTMC)

12-0 724-415-1027 (ITS Contact)

Note: Contact information valid as of publication date and may no longer be accurate

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1.4. Definitions and References Appendix A includes a list of useful acronyms that are used throughout this document. Appendix B is a glossary that includes definitions of many words and terms that are referenced in these chapters. Table 2 contains a list of useful reference documents for the design, construction, and maintenance of ITS devices that may be used by the maintenance provider. This table contains documents published by both PennDOT and other agencies; documents published by other agencies are informative only and may not represent PennDOT procedures. Many of these publications have been used in the development of this document, and may be useful references for the ITS maintenance provider. Table 2: Reference Documents

Document Name Description

PennDOT

Pub 13M-Design Manual Part 2: Highway Design

Chapter 12 contains information on guide rail and roadside safety devices.

Pub 35-Approved Construction Material (Bul. 15)

Provides a listing of manufacturers and products approved for use.

Pub 72M-Roadway Construction Standards Standard drawings for highway construction (such as guiderail).

Pub 213-Temporary Traffic Control Guidelines Guidelines for the use of temporary traffic control devices.

Pub 191-Guidelines for Maintenance of Traffic Signal Systems

Maintenance standards for traffic signal systems.

Pub 208-Pennsylvania Work Zone Pocket Guide for Municipalities & Utilities

Overview of safety precautions and regulations for roadside workers.

Pub 408-Highway Specifications Provides detailed material and construction specs for ITS equipment and related items.

Pub 646-Intelligent Transportation Systems Design Guide

Provides guidance for the design and implementation of ITS systems.

Pub 647M-Civil and Structural Standards for Intelligent Transportation Systems

Contains standard drawings and details of ITS devices and equipment.

Assessment of ITS Maintenance Practices Evaluation of current PennDOT ITS maintenance practices and national best practices.

ITS Maintenance Strategy Identification of standard contracting mechanism and asset management approach for ITS devices.

Other Agencies

Intelligent Transportation Systems (ITS) Manual –Center for Advanced Infrastructure & Transportation (Rutgers/NJDOT)

Contains maintenance/inspection checklists for many devices, as well as troubleshooting guidelines.

Guidelines for Transportation Management Systems Maintenance Concept and Plans (FHWA)

Offers scheduling and budgeting information, maintenance procedures, and a generic contract format.

2. ESTABLISHING AN ITS MAINTENANCE PROGRAM In order to have an efficient and functional ITS system, it is absolutely necessary to have a well executed

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ITS maintenance program. A failure to properly maintain an ITS system will result in poor operation, which affects the Department’s ability to safely and effectively manage their roadways. It is important to remember that the ITS system will undoubtedly change over time. As the system evolves, there will be changes to the concepts of operations, requirements, and the stakeholders who generated the requirements. In order for the ITS maintenance program to be successful in this environment, it will be necessary to maintain flexibility and a good understanding of priorities for the maintenance concepts and requirements.

2.1. Budgeting After an ITS system is installed and tested, the Department becomes responsible for the maintenance costs required to keep the system operational. It is important that the Department provide an appropriate budget for preventative maintenance, response/emergency maintenance, and spare parts. Preventative maintenance costs can escalate over time as equipment wears out and eventually needs to be replaced. Emergency repair costs will increase if proper preventative maintenance is not provided. Typical annual maintenance costs depend on several factors such as the age and complexity of the ITS system. However, most districts determine their ITS maintenance budget by reviewing previous experiences and budgets. At times, a device may fail early in its service life. If this is the case, the device may still be covered under a warranty. This warranty may cover the repair costs. The District ITS Manager must consider the current warranties when developing an ITS budget. Table 3 presents sample life expectancies for various ITS device components. This data can be used to assist in the development of an estimated ITS maintenance budget. These lifetimes are typical, and should represent the majority of installations; however some installations may have significantly shorter (or longer) lifetimes due to a variety of factors, some of which may be outside of the Department’s control. Table 3: Sample Life Expectancies of ITS Device Components (FHWA)

ITS Component Lifetime (years)

Dynamic Message Sign 20

Dynamic Message Sign-Portable 14

CCTV Video Camera 10

Highway Advisory Radio Transmitter 20

Highway Advisory Radio Flashing Beacon 10

Electronic Toll-Tag Reader 10

Wireless Communications (high usage) 20

When developing an ITS maintenance budget, it is important to understand the age and condition of the current ITS inventory. As an ITS device reaches the end of its service life, it approaches a point of diminishing returns where maintenance costs begin to exceed the annualized replacement costs. Figure 5 shows a generic representation of preventative maintenance costs per year versus the cost of replacement, annualized over the expected device lifespan. The “break even point” (or lifetime) represents the point at which the preventative maintenance costs of a device are the same as the annualized replacement costs. Once a device has passed this “break even point” it is uneconomical to

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continue maintenance of the deteriorating device. The “break even point” is not easily calculated and requires a comprehensive collection of maintenance costs.

Figure 5: Preventative Maintenance versus Annualized Maintenance Costs. Source: Guidelines for Transportation Management Systems Maintenance Concept and Plans FHWA

2.2. Scheduling As will be discussed in Section 3.3, preventative maintenance should be scheduled every 6 months (unless the manufacturer suggests more frequently), prior to and after the winter season of each year. However, response and emergency maintenance can occur at any time, so the ITS maintenance contractor needs to have adequate personnel in place to respond to these situations.

2.3. Training While ITS maintenance will be primarily performed by contractors throughout the Department, it is still beneficial to have a capable and well trained ITS staff. This may be difficult, as there are no common training venues for ITS maintenance; however vendor training is typically available and may be included in the installation contract. District ITS staff should receive any available training in order to allow the Districts to supplement the ITS maintenance contract per their capabilities; this may include assigning response/preventative maintenance activities to in-house staff when available. The District ITS manager should ensure that the ITS staff be trained on new updates and equipment.

2.4. Documentation A record must be kept of all maintenance activities performed on ITS devices. This record must be logged in accordance with Chapter 4.

2.5. Coordination Coordination of maintenance and repair activities is important for any District with ITS devices, and becomes more significant as the number of ITS devices increases. Maintenance activities must be coordinated among District ITS staff and the maintenance provider such that it is performed in a timely

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and cost-effective manner. ITS maintenance can be initiated in many ways, such as a call-in from agency staff or the public. Once reported, the ITS staff member who receives the notification will open a Maintenance Need Report (Appendix D) and assign the response to either the contractor or Department staff. Once the responder has arrived on site and corrected the issue, the ITS Staff must verify correct operation (where possible). The responder must submit a completed Field Maintenance Report Form (Appendix E), which will be combined with the completed Maintenance Need Report (digitally) and submitted to the ITS Maintenance Repository (Section 4.2). Figure 6 shows the maintenance process described above.

Figure 6: ITS Maintenance Flow Chart

3. ITS MAINTENANCE CLASSIFICATIONS The following maintenance classifications will be used for all ITS maintenance throughout the Commonwealth:

Response Maintenance

Emergency Maintenance

Preventative Maintenance

These classifications are described in the following sections (Sections 3.1-3.3).

3.1. Response Maintenance Response maintenance occurs when the malfunction or damage is not considered to be an emergency. This is often the case for failed components and other minor issues that do not prevent normal operation of the device. The determination if a repair requires response maintenance is at the discretion of the District ITS Manager and should be based on the severity of the damage/malfunction, availability of alternate devices, and location of device. Response maintenance activities include the following actions, and must be performed within the timelines described below:

1. Responder receives notification: This is the point in time that the Department notifies the responder of an issue that requires response maintenance.

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2. Responder arrives at site and diagnoses issue: The responder must arrive at the site and diagnose the issue as soon as possible but within 48-hours of receiving notification of the issue, unless otherwise approved by the Department.

3. Perform repairs: The responder must perform the repairs as soon as possible, but within four days (96 hours) of receiving notification, unless otherwise approved by the Department. The repairs will be considered complete once the device/equipment has been restored to normal operation.

4. Log activity: This includes submission of the Field Maintenance Report Form (Appendix E) by the responder, to the District ITS Manager as described in Chapter 4.

The repair time requirement may be waived / extended at the discretion of the Department if there are delays that are not caused by the maintenance provider. These delays include such issues as lack of spare parts, vendor delays, utility company non-responsiveness, site conditions, and legacy products. In order for the repair time requirement to be waived or extended, the maintenance provider must submit a completed Repair Time Extension Request Form (Appendix F) to the Department before the 96-hour repair time has passed.

3.1.1. List of typical items

Typical response maintenance activities may include:

Replace failed LED panel

Clearing of obstructions (snow, dirt, etc.)

Cleaning device (CCTV dome, DMS face)

Rodent removal

Repair/replace a malfunctioning component

Failed power supply

Cracked CCTV dome

Other non-emergency repairs

3.2. Emergency Maintenance Emergency maintenance occurs as a response to any damage and/or malfunction that requires immediate repair. Emergency maintenance is typically necessary when an ITS device is no longer able to operate. This is often due to forces of nature, vehicle collision, vandalism, fire, device failure, or other unexpected issues. The determination if a repair requires emergency maintenance is at the discretion of the District ITS Manager and should be based on the severity of the damage/malfunction, availability of alternate devices, and location of device. These damages need to be repaired as soon as possible, and it is recommended that emergency responders arrive to the site within 4 hours of notification. When damages are severe or involve a vehicular accident, the emergency responder should provide the Department with photographs in order to document the extent of the damages. An appropriate length for repair may be within 24-hours of notification (unless otherwise approved by the Department; criteria affecting the repair time may include availability of spare parts, site conditions, location, etc.). Emergency maintenance activities include the following actions, and must be performed within the timelines described below:

1. Responder receives notification: This is the point in time that the Department notifies the responder of an issue that requires emergency maintenance.

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2. Responder arrives at site and diagnoses issue: The responder must arrive at the site and diagnose the issue as soon as possible but within 4 hours of receiving notification of the issue, unless otherwise approved by the Department.

3. Perform repairs: The responder must perform the repairs as soon as possible, but within one day (24 hours) of receiving notification, unless otherwise approved by the Department. The repairs will be considered complete once the device/equipment has been restored to normal operation.

4. Log activity: This includes submission of the Field Maintenance Report Form (Appendix E) by the responder, to the District ITS Manager as described in Chapter 4.

The repair time requirement may be waived / extended at the discretion of the Department if there are delays that are not caused by the maintenance provider. These delays include such issues as lack of spare parts, vendor delays, utility company non-responsiveness, site conditions, and legacy products. In order for the repair time requirement to be waived or extended, the maintenance provider must submit a completed Repair Time Extension Request Form (Appendix F) to the Department before the 24-hour repair time has passed.

3.2.1. Emergency Deployment

In the event that normal operation cannot be restored within 24 hours, it may be necessary to deploy a temporary device as an interim solution. The District ITS Manager will determine if it is necessary to deploy an emergency device. . Upon receipt of the Repair Time Extension Request Form (from the responder), the District ITS Manager may require that a temporary device be installed until repairs to the existing device can be made. The District ITS Manager should consider the location of the device, availability of alternative devices, site conditions, and other factors when determining if an emergency/temporary device is required. If it is determined that an emergency/temporary device is required, the operator completing the report must indicate this on the PennDOT Maintenance Need Report Form and instruct the responder as necessary.

3.2.2. List of typical items

Typical emergency maintenance activities may include:

Repair to damaged structures (with BQAD oversight)

Deployment of temporary ITS devices

Repair/replace damaged components

Restoring electrical service

Restoring communications

Removal of obstructions

Repair of damages caused by erosion

3.3. Preventative Maintenance Preventative maintenance is the routine care and service for the purpose of maintaining equipment in satisfactory operating condition by providing for systematic inspection, detection, and correction of failures either before they occur or before they develop into major defects. It also includes the periodic repair and replacement of components as needed to properly maintain the device. This includes such activities as filter cleaning or changing, cleaning CCTV domes or DMS face plates, light bulb replacements, faulty surge arrestors, rodent removal, and sealing conduits. Preventative maintenance is to be completed a minimum of twice per year for each device (unless the manufacturer suggests more), prior to and especially after the winter season of each year; the District ITS manager may request

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additional preventative maintenance as needed. In order to determine if an ITS device requires more frequent preventative maintenance visits, the District ITS Manager should consider the age and history of the device, device type, location of device with respect to roadway, and other possible factors. Once a District ITS Managers identifies those devices that require maintenance more than twice a year, they should include the necessary maintenance times in a schedule attached to the contract (see Chapter 5 – Contracting for additional details). Figure 7 shows the preventative maintenance process, which includes; inspection, minor repairs, troubleshooting, and reporting.

Figure 7: Preventative Maintenance Process. Source: Guidelines for Transportation Management Systems Maintenance Concept and Plans FHWA

As illustrated in Figure 7, the preventative maintenance process begins with the routine checks that can

be found in the Preventative Maintenance Guides in Appendix C. The ITS equipment passes the check if

all items are recorded as being in Excellent or Good condition. If an item is rated as being in Fair or Poor

condition, then the degree of maintenance must be determined in the field. If the issue can easily be

resolved (minor issue) then the responder is to perform the minor maintenance operation and resolve

the issue. If a major repair is required (not easily repaired, new parts required, etc.), then the responder

must determine the nature of the issue, and report it in the Preventative Maintenance Report Form. The

District ITS manager will then advise the responder on the proper response.

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3.3.1. DMS

Preventative maintenance and inspection must be performed a minimum of twice per year for each

DMS. This inspection must include the DMS, control cabinet, structure, electrical service,

communications, conduit, and junction boxes. Appendix C contains detailed Preventative Maintenance

Guides for DMS and ITS Structures that are to be used for all preventative maintenance visits. This guide

must be completed in the field by the responder, and returned to the District ITS manager.

3.3.2. CCTV

Preventative maintenance and inspection must be performed a minimum of twice per year for each

CCTV. This inspection must include the Camera assembly, control cabinet, structure, electrical service,

communications, conduit, and junction boxes. Appendix C contains detailed Preventative Maintenance

Guides for CCTV and ITS Structures that are to be used for all preventative maintenance visits. This guide

must be completed in the field by the responder, and returned to the District ITS manager.

3.3.3. HAR

Preventative maintenance and inspection must be performed a minimum of twice per year for each HAR

Transmitter and Flashing Beacon. This inspection must include the HAR transmitter, flashing beacon

assembly, control cabinets, structures, electrical service, communications, conduit, and junction boxes.

Appendix C contains detailed Preventative Maintenance Guides for HAR Transmitters, HAR Flashing

Beacons, and ITS Structures that are to be used for all preventative maintenance visits.

3.3.4. Vehicle Detectors

Preventative maintenance and inspection must be performed a minimum of twice per year for each

vehicle detector. This inspection must include the detector, control cabinets, structures, electrical

service, communications, conduit, and junction boxes. Appendix C contains detailed Preventative

Maintenance Guides for Microwave Vehicle Detectors (MVD), RFID Transponder based Vehicle

Detectors, and ITS Structures that are to be used for all preventative maintenance visits. This guide must

be completed in the field by the responder, and returned to the District ITS manager.

3.3.5. Other ITS Devices

While the devices discussed in Sections 3.3.1-3.3.4 account for much of the Department’s ITS inventory,

there are a number of other devices and systems that are critical to the success of the ITS network;

including:

RWIS (required coordination with BOMO)

Travel time systems

Over-height truck detection

Curve warning system

Field communications equipment

Fixed Anti-Icing Spray Technology (FAST or MicroFAST) Systems

Crash Avoidance Systems

Traffic Management Centers

o Video Walls and associated Video Equipment

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o Communications Equipment

o Uninterruptible Power Supplies (UPS)

Ramp Metering Systems

High Occupancy Vehicle Systems

Lane Control Signing

The maintenance of these devices must be held to the same standards as those discussed in Sections

3.1-3.3, and must be included in the ITS maintenance contract (unless covered elsewhere). However, at

this time Preventative Maintenance Guides have only been developed for DMS, CCTV, HAR, and vehicle

detectors. While there are currently no standardized maintenance procedures for these devices, there

are non-standardized maintenance procedures that the Districts have used in the past. At this time, the

maintenance of these devices should continue to follow current procedures.

In order to maintain a consistent and accurate record of ITS maintenance, all maintenance activities

must be logged in the same fashion. For this reason, a blank preventative maintenance guide (including

checklist and report) can be found in Appendix C. This guide must be completed for all ITS maintenance

activities.

Traffic signals are typically owned and maintained by the Municipality, however in some cases they are

owned and maintained by the District. As there are very few occurrences of this, it is not typical to have

a separate signal maintenance contact for a small number of signals. Therefore, any District owned

traffic signals should be included in the ITS maintenance contract, and maintained as described in Pub

191.

Since BOMO utilizes the RWIS data for several applications, special coordination will be required

between the regional/district maintenance contract managers and BOMO. This special coordination is

due to BOMO’s reliance on RWIS data to perform functions such as road salting; special coordination

will help to prevent untimely shutdowns. Additionally, BOMO may be the first to identify an issue with

an RWIS device and can notify the maintenance contract managers.

It is also important that all TMC systems and components are maintained, and kept in good working

condition. While these may not be considered ITS devices, they are critical to the success of the ITS

system and must be maintained accordingly. As the TMC components are not typically exposed to the

elements, a periodic visual inspection is typically adequate to ensure that wires/cables are not frayed or

damaged, and that all connections are secure. In the event that a TMC component needs to be repaired

or replaced, an Emergency or Response maintenance request will be issued to the maintenance

provider.

4. MAINTENANCE TRACKING Maintenance tracking is a critical component of the ITS maintenance program, and must be done in a

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consistent and organized manner throughout the Commonwealth. As ITS maintenance contracts will be

executed regionally (to be discussed in Section 5.1.2.2), it is essential that all districts have access to

maintenance records throughout the region, and that these records be presented in a consistent

manner in order to avoid confusion. To accomplish these tasks a set of standardized forms and a

centralized data repository have been created.

4.1. Forms The following forms have been created in order to provide the Department with a consistent and

organized means of tracking ITS maintenance throughout the Commonwealth.

Preventative Maintenance Guides (Appendix C)

o Dynamic Message Sign (DMS)

o Closed Circuit Television Camera (CCTV)

o Highway Advisory Radio (HAR) Transmitter

o Highway Advisory Radio (HAR) Flashing Beacon

o Microwave Vehicle Detectors (MVD)

o RFID Transponder Based Vehicle Detectors (RTVD)

o Other ITS devices

PennDOT Maintenance Need Report Form (Appendix D)

Field Maintenance Report Form (Appendix E)

Repair Time Extension Request Form (Appendix F)

The responder must complete and submit a Field Maintenance Report Form to the District whenever

emergency or response maintenance work is performed. Upon completion of all preventative

maintenance work, it is required that the responder submit the completed preventative maintenance

reports and checklists for each device within 1 week (7 days) of the preventative maintenance visit. A

Repair Time Extension Request Form must be submitted whenever the maintenance provider requests

that the District waive or extend the repair time requirement.

These forms are to be used to document all Response, Emergency, and Preventative maintenance as

described in Sections 3.1 to 3.3 and are to be documented in the ITS Maintenance Repository as

described in Section 4.2.

4.2. ITS Maintenance Repository The ITS Maintenance Repository has been created on the PennDOT P-drive (also accessible through the

PennDOT Portal) in order to allow all districts to have access to the maintenance records for any ITS

device. This directory, along with the standardized maintenance forms located in the appendices of this

document, was created to allow the Districts to track all maintenance activities and to keep an accurate

record of work performed. The ITS Maintenance Repository is a directory through which the District ITS

manager can quickly access the maintenance history of any device. This information is essential to

scheduling and budgeting of future maintenance activities.

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All forms related to a single maintenance issue are to be combined in a digital format (PDF is preferred)

and saved in the ITS Maintenance Repository. It is the responsibility of the District ITS Manager to

ensure that these records are maintained in the ITS Maintenance Repository.

Record maintenance activities in the following manner:

1. Obtain maintenance report from contractor or in-house personnel

2. Combine with Maintenance Need Report (and Time Extension Request Form when necessary)

and convert to digital copy

3. Name the digital file using the following naming convention

a. Date of Report_StatewideID.XXX

i. Example: 20110125_DMS-01-001.pdf

4. Save a copy of the file in the proper folder in the ITS Maintenance Repository

a. ITS Maintenance Repository is located at: P:\Traffic Operations\ITS Maintenance

Repository

i. Place file in the appropriate folder (District\Maintenance Type

1. If the appropriate folder does not exist, please contact BHSTE.

An example file location for an Emergency Maintenance issue reported on 01/25/11 for DMS1 in District

1-0 will be as follows:

P:\Traffic Operations\ITS Maintenance Repository\District 1-0\ Emergency-Response\20110125_DMS-

01-001.pdf

5. CONTRACTING There are several aspects needed to implement a successful ITS maintenance program. The most

important of which is the execution of a maintenance contract with a private contractor in order to aid

the Districts with maintenance issues. The following sections identify elements and special provisions

that should be included in an ITS maintenance contract.

5.1. Contract Elements

5.1.1. Staffing

District ITS staff are often the most efficient and cost effective resources available for performing the

initial diagnosis of any maintenance issue. However, each District has varying levels of in-house

expertise, staffing, equipment, and inventory of parts necessary to maintain the ITS devices. In order to

enhance the Districts’ ability to maintain the devices, regional maintenance contracts with private

contractors should be executed. Contractors are able to respond to emergency calls on a 24/7 basis and

are typically more experienced with ITS devices. When a maintenance issue arises, the District ITS

manager should consider the in-house capabilities, along with the nature of the issue while determining

the proper course of action.

Districts should strive to keep a well-trained and knowledgeable maintenance staff to ensure that

maintenance contracts are effectively managed, and to supplement the maintenance contract by

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performing minor device maintenance that is not critical in nature (replacing pixel boards, changing

filters, etc.). In order to effectively supplement the ITS maintenance contracts, District ITS staff should

receive any available training. The District ITS manager should ensure that the ITS staff be trained on

new updates and equipment.

5.1.2. Contract Details

5.1.2.1. Contracting Mechanism

At this time, the ITS maintenance provider should be contracted via the low-bid process through ECMS.

The maintenance contract should be a regional contract with a contract length of 2 or 3 years, require

qualifications, and have a clear scope of work.

5.1.2.2. Geographic Coverage

As the Department’s ITS network has continued to evolve and develop, ITS management has extended

beyond District boundaries and, in many cases, is regional in nature. Due to this regional nature and the

Department’s continued focus on developing regional ITS management, regional maintenance contracts

are recommended as the most effective contract model. In order for a regional contract to be

successful, there must be close coordination and cooperation between the Districts involved. These

regional contracts will allow larger “lead” districts to support nearby “developing” districts, while also

helping to promote consistency within the regions. Two potential regional alignments could be by an

operational alignment or an alignment based on equipment type. The operational regions could be

based on the existing RTMC configurations, while the equipment type regions would include Districts

with similar field equipment.

5.1.2.3. Qualifications

In order to ensure that only contractors qualified in ITS maintenance are accepted, the Department

should utilize the established prequalification Work Class Codes to ensure qualified respondents. The

proper use of Work Class Codes will assist in delivering qualified contractors to perform ITS

maintenance. It is not a requirement that the prime contractor has all of the codes, but the prime

contractor must be prequalified for greater than 50% of the work that is associated with the project, and

the contractor’s team should satisfy all necessary qualifications to perform the maintenance service

request.

Recommended Work Class Codes are as follows:

P1 CCTV, RWIS, Automated Deicing Systems

P2 Highway Advisory Radio Systems (HAR)

P3 Dynamic Message Signs (DMS)

P4 Integrated Communication Systems

P5 Level 1 System Integrators (Hardware)

18

P6 Level 2 System Integrators (Software)

P7 Level 3 System Integrators (Hard/Software)

P8 Highway/Sign Lighting Electrical

Q Maintenance and Protection of Traffic

In order to ensure that all contractor personnel assigned to the maintenance contract are qualified, the

Department may require that the contractor submit the resumes of all technicians and field personnel.

The Department may then reserve the right to deny any unqualified technician from working on the ITS

maintenance contract if the Department feels that the individual is qualified to perform the work. If the

successful bidder cannot furnish qualified technicians, the Department may terminate the contract.

5.1.2.4. Devices and Systems

There are numerous ITS devices and systems deployed throughout the Commonwealth. Some systems

may only be installed within one District/Region. Regardless, all ITS devices and components should be

included under each ITS maintenance contract. The contract should include preventative maintenance,

response maintenance, and emergency maintenance of components of the ITS network, including all

center-to-field communications equipment. As many ITS maintenance needs involve the

communications network; this work must be included in the ITS maintenance contract. It is necessary to

include Transportation Management Center (TMC) maintenance in this contract as well. An ITS

maintenance contract should include (but not be limited to) the following typical ITS components:

Dynamic Message Signs (DMS)

Closed Circuit Television (CCTV) Cameras

Highway Advisory Radio (HAR)

o HAR Transmitter

o HAR Flashing Beacon

Vehicle Detectors

o Microwave Vehicle Detector

o RFID Transponder based Vehicle Detector

RWIS (required coordination with BOMO)

Travel time systems

Over-height truck detection

Curve warning system

Field communications equipment

Fixed Anti-Icing Spray Technology (FAST or MicroFAST) Systems

Crash Avoidance Systems

Traffic Management Centers

o Video Walls and associated Video Equipment

o Communications Equipment

o Uninterruptible Power Supplies (UPS)

19

Ramp Metering Systems

High Occupancy Vehicle Systems

Lane Control Signing

A table that provides information on each ITS device should be provided as part of the contract. This

table should include all devices the maintenance contractor will be responsible for maintaining.

Information included in the table should be District/County, Device Type, Device Number, Location (SR,

Segment/Offset), GPS coordinates, and Location Name. Provisions should be included for additional

devices that may be deployed during the maintenance period.

5.1.2.5. Spare Parts

In order for response maintenance and emergency repairs to be performed within the time parameters,

an inventory of spare parts is recommended. The supply of spare parts can be one of the primary delays

in returning devices to their normal operation. It is recommended that the contractor maintain,

supplement, and utilize a spare parts supply held, owned, and managed by the Department. The

inventory should be sufficient to allow for prompt response maintenance but should be limited to an

amount that will not result in an “outdated” inventory of equipment. An appropriate inventory may be

10-20 percent of the key components by ITS device type and make. These components may include:

Controller fans, sensors, and power supplies by device/brand

Modems for all devices

Spare fiber and patch cords

Pixel boards for DMS

HAR antennas and transmitter modules

CCTV units by brand

Encoders/decoders for CCTV

Center to field communications equipment

Communications Cables

Beacon Paging Units

The contents and quantities maintained in the ITS inventory are at the discretion of the District ITS

Manager. The District ITS manager will determine the types and quantities of parts to be held in the

inventory. It is the responsibility of the contractor to replace any used part with a replacement part of

equal or greater quality.

5.1.2.6. Attachments

Several attachments should be included as part of the contract. Attachments should include a device

table, schedule for maintenance, and list of spare parts.

The device table should include all devices for which the contractor will be expected to provide

maintenance and include at a minimum the following information:

Type of device

District ID number

Statewide ID number

20

Location Name

SR number

Segment/Offset

Mile Marker (if applicable)

Status

Warranty – Those devices still under warranty and their corresponding expiration dates should

be identified.

The schedule should include time periods when preventative maintenance is expected to occur. Within

the schedule, those devices that would need additional preventative maintenance visits should be

identified.

As discussed in Section 5.1.2.5, the Districts should have an inventory of spare parts available for the

maintenance contractor to use for repairs. A table of available spare parts should be included in the

contract.

5.2. Contract Specifications

5.2.1. Standard Specifications

Each contract should include standard Department specifications. The standard specifications should be

both general in nature and region specific. For example, special provisions that deals with air pollution

control per local County health departments would likely need to be included. In addition, there may be

the need to provide changes to certain standard specifications. Each region should identify the

necessary changes and include these modified specifications in the contract.

5.2.2. Special Provisions

The details of the contract will be established in the contract special provisions. Special provisions

should be developed for the Preventative Maintenance, Response Maintenance and Emergency

Maintenance of each ITS device. For DMS, CCTV, HAR Transmitter, HAR Flashing Beacons, and

Microwave and RFID detectors, the special provision can point to the Preventative Maintenance Guides

for expected work details. For other specialized ITS devices, the District should identify the preventative

maintenance expected in the special provision. Appendix G includes sample specifications for the

preventative maintenance, response maintenance and emergency maintenance of ITS devices. In

addition to the maintenance special provisions, a special provision should be included for the

Maintenance and Protection of Traffic and any detailed device special provisions that would be needed

for obtaining parts.

21

6. APPENDICES Appendix A-Acronyms Appendix B-Glossary Appendix C-Preventative Maintenance Guides Appendix D- PennDOT Maintenance Need Report Form Appendix E- Field Maintenance Report Form Appendix F- Repair Time Extension Request Form Appendix G-Sample Specifications

Appendix A-Acronyms

BHSTE – Bureau of Highway Safety and Traffic Engineering

BOMO – Bureau of Maintenance and Operations

BQAD – Bridge Quality Assurance Division

CCTV – Closed Circuit Television (Camera)

DMS – Dynamic Message Sign

ECMS – Engineering and Construction Management System

HAR – Highway Advisory Radio

HOV – High Occupancy Vehicles

ITS – Intelligent Transportation Systems

RFP – Request for Proposal

RTMC – Regional Traffic Management Center

RWIS – Road Weather Information System

TMC – Traffic Management Center

Appendix B-Glossary

Department – Term used to reference the Pennsylvania Department of Transportation

Detector – A device for indicating the presence of a vehicle or pedestrian.

Emergency Maintenance – Repair of a malfunction or damage that is urgent in nature (vehicle collision

with device, vandalism, weather damage, etc.). The determination if a repair is “urgent in nature” is at

the discretion of the District ITS Manager and should be based on the severity of the

damage/malfunction, availability of alternate devices, and location of device.

Mean Response Time – The average response time per device type (CCTV, DMS, etc.). Upon

notifications, this is the time it takes for the contractor to arrive at the site and diagnose the problem.

Maintenance Provider – The party responsible for providing a maintenance service. This term may be

used to refer to Department personnel or a private contractor.

Preventative Maintenance – Routine care and service for the purpose of maintaining equipment in

satisfactory operating condition by providing for systematic inspection, detection, and correction of

incipient failures either before they occur or before they develop into major defects. (replacing filters,

repair loose/frayed wires, checking for rust, etc.)

Response Maintenance – Repair of a malfunction or damage that is not urgent in nature (device still

functions, device is not frequently used, etc.). The determination if a repair is “urgent in nature” is at the

discretion of the District ITS Manager and should be based on the severity of the damage/malfunction,

availability of alternate devices, and location of device.

Response Time – The time that it takes a responder to arrive at the requested site; beginning when the

contractor is notified of the request, and ending when the contractor arrives at the requested site.

Uptime – The percentage of time that a device is operational throughout the year. This is determined by

the number of hours that the device was not operational each year (excluding planned maintenance).

The non-operational time should be measured from the time that the contractor is notified of the

failure, to the time that the contractor returns the device to a fully operating state. To calculate uptime,

this time is subtracted from the total hours available for operation, this remainder is then divided by the

total available hours (Uptime (%) =100 x [Available hours-non operational time (hrs)]/Available hours).

Average uptimes should be grouped by device type (CCTV, DMS, etc.).

Uninterrupted power supply (UPS) – A battery backup system designed to instantly provide electrical power for the operation of the controller and traffic signals during a power outage. Work Class Codes – Prequalification codes established by the Department to ensure contractor

competency.

Appendix C-Preventative Maintenance Guides Dynamic Message Sign (DMS) Closed Circuit Television Camera (CCTV) Highway Advisory Radio (HAR) Transmitter Highway Advisory Radio (HAR) Flashing Beacon Microwave Vehicle Detectors (MVD) RFID Transponder Based Vehicle Detectors (RTVD) ITS Structures Other ITS Devices

Preventative Maintenance Guide

for

Dynamic Message Signs (DMS)

Dynamic Message Sign

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (section 1.3.1) System Block Diagram (section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Replacement filter(s)

Key to cabinet

Ohm meter

Vacuum

Cleaning materials

Tools

Replacement bulbs

Replacement LED panels

Duct sealant

Work Area: In order for a dynamic message sign to properly serve the motorist, it must have an unobstructed view and meet the viewing requirements as specified in Publication 408 Section 1200. All visual obstructions that prevent this should be reported to the proper department. All ITS equipment requires a connection to communications (Cellular,

wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of Dynamic Message Signs and related

equipment. All preventative maintenance

checklists and the Preventative Maintenance

Report Form must be completed and reported

to the District ITS manager for this work to be

considered complete.

Preventative Maintenance Report Form-DMS

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Dynamic Message Sign

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002 Check that DMS system is adequately protected by guiderail. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that the ITS site plans, ITS system block diagram, electrical details/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Dynamic Message Sign

Device Checklist

Task # Task Completed? Condition (select one)

D001 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D002

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, weather, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D003 Note and replace any missing, damaged, rusted, cracked, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D004 Check gaskets for water filtration and deterioration.

Yes/No/NA Excellent Good Fair* Poor*

D005 Lube latches, locks and hinges. Yes/No/NA Excellent Good Fair* Poor*

D006 Check hoods, wing nuts and hinges. Yes/No/NA Excellent Good Fair* Poor*

D007 Clean display boards. Yes/No/NA Excellent Good Fair* Poor*

D008 Check sign board alignment. Yes/No/NA Excellent Good Fair* Poor*

D009 Inspect maintenance walkway/mounting hardware, if applicable (tighten hardware, if necessary).

Yes/No/NA Excellent Good Fair* Poor*

D010 Inspect and vacuum the interior of the DMS enclosure.

Yes/No/NA Excellent Good Fair* Poor*

D011 Check for tightness of all internal hardware.

Yes/No/NA Excellent Good Fair* Poor*

D012 Inspect air vents and weep holes. Yes/No/NA Excellent Good Fair* Poor*

D013

Inspect all wiring harnesses and interconnecting cable assemblies/connectors for tightness, wear, and corrosion. Correct as required.

Yes/No/NA Excellent Good Fair* Poor*

D014 Check enclosure locking device. Repair/replace as required.

Yes/No/NA Excellent Good Fair* Poor*

D015 Clean/replace ventilation filters as needed.

Yes/No/NA Excellent Good Fair* Poor*

D016 Inspect power distribution unit. Yes/No/NA Excellent Good Fair* Poor*

D017 Visually inspect surge suppression systems to confirm it is operating.

Yes/No/NA Excellent Good Fair* Poor*

D018 Clean dimming/brightness sensor and verify that the sensor functions correctly.

Yes/No/NA Excellent Good Fair* Poor*

D019 Run test message. Verify full message is displayed.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Device Checklist

Task # Task Completed? Condition (select one)

D020 Run diagnostics (per Manufacturer’s instructions) to verify all pixels function correctly, replace LEDS if needed.

Yes/No/NA Excellent Good Fair* Poor*

D021 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

D022 Inspect environmental systems. Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Dynamic Message Sign

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Inspect and change filters where applicable

Yes/No/NA Excellent Good Fair* Poor*

C004 Check weatherproof seal of main cabinet door.

Yes/No/NA Excellent Good Fair* Poor*

C005 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C006 Inspect cabinet mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C007 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C008 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C009 Check light bulbs and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C010 Inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C011 Check operation of fan/air conditioner unit and heater, and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C012 Check radio interference filter (RFI) and lightning arrestor.

Yes/No/NA Excellent Good Fair* Poor*

C013 Check circuit breaker and fuses Yes/No/NA Excellent Good Fair* Poor*

C014 Check ground fault receptacle Yes/No/NA Excellent Good Fair* Poor*

C015 Check environmental systems. Yes/No/NA Excellent Good Fair* Poor*

C016 Check the controller and associated units, indicator lights.

Yes/No/NA Excellent Good Fair* Poor*

C017 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C018 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C019 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Cabinet Checklist

Task # Task Completed? Condition (select one)

C020 Inspect controller. Run and save controller diagnostics according to manufacturer’s specifications.

Yes/No/NA Excellent Good Fair* Poor*

C021 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C022 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C023 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C024 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C025

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with uninterruptible power supply (UPS):

Completed? Condition (select one)

C026 Visually inspect general condition of UPS for corrosion, wear, and any other damage. Repair as needed.

Yes/No/NA Excellent Good Fair* Poor*

C027 Clean UPS and battery. Yes/No/NA Excellent Good Fair* Poor*

C028

Check all battery terminal connections for security and apply corrosion preventative compound. Tighten as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C029 Verify functionality of UPS by disconnecting power at breaker. Verify that UPS maintains operation.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Dynamic Message Sign

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E002 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E003 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

E012 Check antenna for proper communications.

Yes/No/NA Excellent Good Fair* Poor*

E013 Verify communications by having a message displayed remotely from the Traffic Operations Center.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E014 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E015 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E016 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E017 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E018 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

E019 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E020 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E021 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E022 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

Closed Circuit Television Cameras (CCTV)

Closed Circuit Television Camera

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Replacement filter(s)

Key to cabinet

Ohm meter

Vacuum

Cleaning materials

Tools

Replacement bulbs

Duct sealant

Camera lowering tool

Laptop with proper connection cables

Nitrogen pressurization set

Work Area: In order for a CCTV to function correctly, it must have a clear and unobstructed view of the roadway(s), interchanges, or intersections that it is meant to monitor. In order to accomplish this, all visual obstructions that prevent this should be reported to the proper department.

All ITS equipment requires a connection to communications (Cellular, wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of closed circuit television cameras and

related equipment. All preventative

maintenance checklists and the Preventative

Maintenance Report Form must be completed

and reported to the District ITS manager for this

work to be considered complete.

Preventative Maintenance Report Form-CCTV

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Closed Circuit Television Camera

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002 Check that CCTV system is adequately protected by guiderail. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that ITS site plans, ITS system block diagrams, electrical details/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Closed Circuit Television Camera

Device Checklist

Task # Task Completed? Condition (select one)

D001 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D002 Check for proper clearance of tree branches or brush; schedule any required trim work.

Yes/No/NA Excellent Good Fair* Poor*

D003

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, weather, car impacts, vandalism, etc.). Repair as necessary

Yes/No/NA Excellent Good Fair* Poor*

D004 Inspect camera housings for wear, rust, cracks, loose connections, and frayed cables. Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D005 Note and replace any missing, damaged, rusted, cracked, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D006 Inspect mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D007 Check camera alignment (for barrel cameras only).

Yes/No/NA Excellent Good Fair* Poor*

D008 Visually inspect all camera equipment for wear and corrosion. Replace substandard equipment.

Yes/No/NA Excellent Good Fair* Poor*

D009 Inspect enclosure window and lens. Clean glass with suitable glass cleaning agent in/out.

Yes/No/NA Excellent Good Fair* Poor*

D010

Operate PTZ (Pan-Tilt-Zoom) for all functions to their extreme limits to ensure full operation and proper focus/zoom functions.

Yes/No/NA Excellent Good Fair* Poor*

D011 Check operation of auto-iris and adjust for correct operation per operational and maintenance manual.

Yes/No/NA Excellent Good Fair* Poor*

D012 Check for tightness of all internal hardware.

Yes/No/NA Excellent Good Fair* Poor*

D013

Inspect all wiring harnesses and interconnecting cable assemblies/connectors for tightness, wear, and corrosion. Correct as required.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Device Checklist

Task # Task Completed? Condition (select one)

D014

Check camera housing pressure (typically 5psi +/- 1psi). Pressurize per Manufacturer's Instructions if not within limits and document readings on the maintenance report form.

Yes/No/NA Excellent Good Fair* Poor*

D015 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

Performing the following for the Camera Lowering Device (CLD)

Completed? Condition (select one)

D016 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D017 Verify that CLD cables are not stressed while camera is locked at top of pole.

Yes/No/NA Excellent Good Fair* Poor*

D018

Lower camera per manufacturer's instructions. Verify that the camera lowers without difficulty, and can be locked at any point in the lowering process (including ground level).

Yes/No/NA Excellent Good Fair* Poor*

D019

Visually inspect electrical and mechanical connections of camera housing for wear, corrosion, weather damage, and any other damage. Repair/replace where necessary.

Yes/No/NA Excellent Good Fair* Poor*

D020 Visually inspect CLD cable for frays, elongation, and corrosion (where visible).

Yes/No/NA Excellent Good Fair* Poor*

D021

Return the camera to the top of the pole using the CLD. Verify that the camera locks into place and, upon reconnection, fully re-starts without manual initiation.

Yes/No/NA Excellent Good Fair* Poor*

D022 Lubricate lock/crank assembly with an acceptable lubricant (per manufacturer's recommendations).

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Closed Circuit Television Camera

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Inspect and change filters where applicable

Yes/No/NA Excellent Good Fair* Poor*

C004 Check weatherproof seal (gasket). Yes/No/NA Excellent Good Fair* Poor*

C005 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C006 Inspect cabinet mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C007 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C008 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C009 Check light bulbs and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C010 Check and inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C011 Check operation of fan/air conditioner unit and heater, and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C012 Check radio interference filter (RFI) and lightning arrestor.

Yes/No/NA Excellent Good Fair* Poor*

C013 Check circuit breaker and fuses Yes/No/NA Excellent Good Fair* Poor*

C014 Check ground fault receptacle Yes/No/NA Excellent Good Fair* Poor*

C015 Check environmental systems. Yes/No/NA Excellent Good Fair* Poor*

C016 Check the controller and associated units, indicator lights.

Yes/No/NA Excellent Good Fair* Poor*

C017 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C018 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C019 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Cabinet Checklist

Task # Task Completed? Condition (select one)

C020 Check and inspect controller. Run and save controller diagnostics according to manufacturer’s specifications.

Yes/No/NA Excellent Good Fair* Poor*

C021 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C022 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C023 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C024 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C025

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with uninterruptible power supply (UPS):

Completed? Condition (select one)

C026 Visually inspect general condition of UPS for corrosion, wear, and any other damage. Repair as needed.

Yes/No/NA Excellent Good Fair* Poor*

C027 Clean UPS and battery. Yes/No/NA Excellent Good Fair* Poor*

C028

Check all battery terminal connections for security and apply corrosion preventative compound. Tighten as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C029 Verify functionality of UPS by disconnecting power at breaker. Verify that UPS maintains operation.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Closed Circuit Television Camera

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E002 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E003 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present remove.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

E012 Check antenna for proper communications.

Yes/No/NA Excellent Good Fair* Poor*

E013 Verify communications by having a message displayed remotely from the Traffic Operations Center.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E014 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E015 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E016 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E017 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E018 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

E019 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E020 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E021 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E022 Check meter cabinet for damage. Yes/No/NA Excellent Good Fair* Poor*

E023 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with solar power assemblies:

Completed? Condition (select one)

E024 Using acceptable battery analyzer, perform load test and verify passing condition

Yes/No/NA Excellent Good Fair* Poor*

E025 Check batteries; clean and fill as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E026 Test battery charging system Yes/No/NA Excellent Good Fair* Poor*

E027 Check all battery terminal connections for security and apply corrosion preventative compound.

Yes/No/NA Excellent Good Fair* Poor*

E028 Thoroughly clean solar panels that power the battery packs

Yes/No/NA Excellent Good Fair* Poor*

E029 Inspect solar panel assembly for damage. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E030 Verify that solar panels are arranged in such a way as to allow panels to receive direct sunlight. Report any issues.

Yes/No/NA Excellent Good Fair* Poor*

E031

Check clearance of tree branches or brush around solar panel assembly, report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

Highway Advisory Radio (HAR) Transmitter

Highway Advisory Radio Transmitter

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Replacement filter(s)

Key to cabinet

Ohm meter

Vacuum

Tools

Duct sealant

Radio

Work Area: A HAR transmitter is best able to broadcast when the immediate area surrounding the transmitter is free of objects that exceed 25 feet tall. These objects may cause interference and should be reported. It is also important that the contractor know where the related HAR beacons are and if they are flashing type or static type. Preventative maintenance of these beacons should be performed at the same time as the transmitter.

All ITS equipment requires a connection to communications (Cellular, wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of a highway advisory radio transmitter

and related equipment. All preventative

maintenance checklists and the Preventative

Maintenance Report Form must be completed

and reported to the District ITS manager for this

work to be considered complete.

Preventative Maintenance Report Form-HAR Transmitter

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Transmitter

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002 Check that HAR system is adequately protected by guiderail. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that there are no objects in the vicinity (within 25’) of the transmitter that exceed 25’ in height. Report all objects.

Yes/No/NA Excellent Good Fair* Poor*

G005

Verify that the ITS site plans, ITS system block diagram, electrical details/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

G006

Ensure that all HAR Beacon signs associated with the HAR transmitter are inspected per the procedures found in the “Preventative Maintenance Guide for Highway Advisory Radio Flashing Beacons”

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Transmitter

Device Checklist

Task # Task Completed? Condition (select one)

D001 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D002

Check for proper clearance of tree branches or brush around the device. Inform appropriate agency if attention required.

Yes/No/NA Excellent Good Fair* Poor*

D003

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, leaning, car impacts, vandalism). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D004 Note and replace any missing, damaged, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D005 Verify the broadcast signal strength of the HAR transmitter via the dials located on the front panel.

Yes/No/NA Excellent Good Fair* Poor*

D006

Verify that the HAR transmitter is clearly transmitting a signal by utilizing a car radio and turning the dial to the appropriate channel.

Yes/No/NA Excellent Good Fair* Poor*

D007

Inspect all wiring harnesses and interconnecting cable assemblies/connectors for tightness, wear, and corrosion. Correct as required.

Yes/No/NA Excellent Good Fair* Poor*

D008 Check hoods, wing nuts and hinges. Yes/No/NA Excellent Good Fair* Poor*

D009 Inspect the associated backup power supplies following manufacturer’s preventive maintenance procedures.

Yes/No/NA Excellent Good Fair* Poor*

D010

Check VSWR (Virtual Standing Wave Ratio) of antenna to ensure proper match to transmitter. Re-tune antenna match as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D011 Visually inspect surge suppression systems to confirm it is operating.

Yes/No/NA Excellent Good Fair* Poor*

D012

Visibly inspect the antenna to ensure there are no visible signs of rust, corrosion or other types of damage. Repair/replace antennas as required.

Yes/No/NA Excellent Good Fair* Poor*

D013 Check for tightness of all internal hardware.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Device Checklist

Task # Task Completed? Condition (select one)

D014 Clean/replace ventilation filters as needed.

Yes/No/NA Excellent Good Fair* Poor*

D015 Inspect air vents and weep holes. Yes/No/NA Excellent Good Fair* Poor*

D016 Inspect antenna tuning unit. Yes/No/NA Excellent Good Fair* Poor*

D017 Inspect transmitter, digital recorder, and interconnecting cables per manufacturer’s procedures.

Yes/No/NA Excellent Good Fair* Poor*

D018 Inspect NOAA weather band receiver and interconnecting tables.

Yes/No/NA Excellent Good Fair* Poor*

D019 Inspect station real-time monitor and interconnecting tables.

Yes/No/NA Excellent Good Fair* Poor*

D020

Have a message broadcasted using controller according to manufacturer’s recommendations. Verify that message broadcasts correctly using car radio. Adjust transmitter to eliminate background noise and adjacent channel interference.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Transmitter

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Inspect and change filters where applicable

Yes/No/NA Excellent Good Fair* Poor*

C004 Check weatherproof seal (gasket). Yes/No/NA Excellent Good Fair* Poor*

C005 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C006 Inspect cabinet mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C007 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C008 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C009 Check light bulbs and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C010 Inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C011 Check operation of fan/air conditioner unit and heater, and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C012 Check radio interference filter (RFI) and lightning arrestor.

Yes/No/NA Excellent Good Fair* Poor*

C013 Check circuit breaker and fuses Yes/No/NA Excellent Good Fair* Poor*

C014 Check ground fault receptacle Yes/No/NA Excellent Good Fair* Poor*

C015 Check environmental systems. Yes/No/NA Excellent Good Fair* Poor*

C016 Check the controller and associated units, indicator lights.

Yes/No/NA Excellent Good Fair* Poor*

C017 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C018 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C019 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Cabinet Checklist

Task # Task Completed? Condition (select one)

C020 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C021 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C022 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C023 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C024

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with uninterruptible power supply (UPS):

Completed? Condition (select one)

C025 Visually inspect general condition of UPS for corrosion, wear, and any other damage. Repair as needed.

Yes/No/NA Excellent Good Fair* Poor*

C026 Clean UPS and battery. Yes/No/NA Excellent Good Fair* Poor*

C027

Check all battery terminal connections for security and apply corrosion preventative compound. Tighten as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C028 Verify functionality of UPS by disconnecting power at breaker. Verify that UPS maintains operation.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Transmitter

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E005 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E006 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

E012 Check communications antenna for proper communications.

Yes/No/NA Excellent Good Fair* Poor*

E013 Verify communications by having a message activated remotely from the Traffic Operations Center.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E014 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E015 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E016 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E017 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E018 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

E019 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E020 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E021 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E022 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with solar power assemblies:

Completed? Condition (select one)

E0235 Using acceptable battery analyzer, perform load test and verify passing condition

Yes/No/NA Excellent Good Fair* Poor*

E024 Check batteries; clean and fill as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E025 Test battery charging system Yes/No/NA Excellent Good Fair* Poor*

E026 Check all battery terminal connections for security and apply corrosion preventative compound.

Yes/No/NA Excellent Good Fair* Poor*

E027 Thoroughly clean solar panels that power the battery packs

Yes/No/NA Excellent Good Fair* Poor*

E028 Inspect solar panel assembly for damage. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E029 Verify that solar panels are arranged in such a way as to allow panels to receive direct sunlight. Report any issues.

Yes/No/NA Excellent Good Fair* Poor*

E030

Check clearance of tree branches or brush around solar panel assembly, report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

Highway Advisory Radio (HAR) Flashing Beacons

Highway Advisory Radio Flashing Beacon

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Key to cabinet

Ohm meter

Vacuum

Tools

Duct sealant

Radio

Battery Analyzer

Replacement bulbs

Work Area: In order for a HAR Beacon to properly serve the motorist, it must have an unobstructed view and meet the viewing requirements as specified in Publication 408 Section 1200. All visual obstructions that prevent this should be reported to the proper department. All ITS equipment requires a connection to communications (Cellular, wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of

communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area. It is also important that the contractor know where the related HAR beacons are and if they are flashing type or static type. Preventative maintenance of these beacons should be performed at the same time as the transmitter.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of a highway advisory radio flashing

beacon and related equipment. All preventative

maintenance checklists and the Preventative

Maintenance Report Form must be completed

and reported to the District ITS manager for this

work to be considered complete.

Preventative Maintenance Report Form-HAR Flashing Beacon

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Flashing Beacon

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002

Check that HAR beacons sign is adequately protected by guiderail or is mounted on a breakaway structure. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that the ITS site plans, ITS system block diagram, electrical details/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Flashing Beacon

Device Checklist

Task # Task Completed? Condition (select one)

D001 Check for proper clearance of tree branches or brush; schedule any required trim work.

Yes/No/NA Excellent Good Fair* Poor*

D002

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, leaning, car impacts, and vandalism). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D003 Clean fixed message static sign. Yes/No/NA Excellent Good Fair* Poor*

D004 Remove any graffiti as required. Yes/No/NA Excellent Good Fair* Poor*

D005 Clean flasher fixtures. Yes/No/NA Excellent Good Fair* Poor*

D006 Check and replace lights/beacons as required.

Yes/No/NA Excellent Good Fair* Poor*

D007 Note and replace any missing, damaged, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D008

Inspect all wiring harnesses and interconnecting cable assemblies/connectors for tightness, wear, and corrosion. Correct as required.

Yes/No/NA Excellent Good Fair* Poor*

D009 Verify that HAR flashing beacons can be activated locally (per manufacturer’s directions). Deactivate once verified.

Yes/No/NA Excellent Good Fair* Poor*

D010 Verify that HAR flashing beacons are automatically activated by broadcasting a test message. Deactivate once verified.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Flashing Beacon

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Check weatherproof seal (gasket). Yes/No/NA Excellent Good Fair* Poor*

C004 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C005 Inspect cabinet mounting hardware rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C006 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C007 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C008 Inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C009 Check circuit breaker and fuses Yes/No/NA Excellent Good Fair* Poor*

C010 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C011 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C012 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C013 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C014 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C015 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C016 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C017

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Highway Advisory Radio Flashing Beacon

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E002 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E003 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E012 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E013 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E014 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E015 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E016 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E017 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E018 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E019 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E020 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with solar power assemblies:

Completed? Condition (select one)

E021 Check to be sure that the battery bank’s cover is secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E022 Check general condition of the buried battery bank (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E023 Check conduit entry to the buried battery bank. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E024 Pump junction box dry if water is present.

Yes/No/NA Excellent Good Fair* Poor*

E025 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E026 Check weatherproof seal (gasket). Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E027 Using acceptable battery analyzer, perform load test and verify passing condition

Yes/No/NA Excellent Good Fair* Poor*

E028 Check batteries; clean and fill as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E029 Test battery charging system Yes/No/NA Excellent Good Fair* Poor*

E030 Check all battery terminal connections for security and apply corrosion preventative compound.

Yes/No/NA Excellent Good Fair* Poor*

E031 Thoroughly clean solar panels that power the battery packs

Yes/No/NA Excellent Good Fair* Poor*

E032 Inspect solar panel assembly for damage. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E033 Verify that solar panels are arranged in such a way as to allow panels to receive direct sunlight. Report any issues.

Yes/No/NA Excellent Good Fair* Poor*

E034

Check clearance of tree branches or brush around solar panel assembly, report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Preventative Maintenance Guide

for

Microwave Vehicle Detectors (MVD)

Microwave Vehicle Detector

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Replacement filter(s)

Key to cabinet

Ohm meter

Vacuum

Cleaning materials

Tools

Replacement bulbs

Duct sealant

Radar gun

Talley counter

Work Area: In order for a microwave vehicle detector (MVD) to function correctly, it must be mounted such that the detection range is unobstructed and meets the requirements specified in Publication 408 Section 1200. In order to accomplish this, all visual obstructions that prevent this should be reported to the proper department, and the detector should be aligned correctly (per manufacturer’s

instructions). All ITS equipment requires a connection to communications (Cellular, wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of vehicle detectors and related

equipment. All preventative maintenance

checklists and the Preventative Maintenance

Report Form must be completed and reported

to the District ITS manager for this work to be

considered complete.

Preventative Maintenance Report Form-MVD

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Microwave Vehicle Detector

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002 Check that MVD system is adequately protected by guiderail. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that ITS site plans, ITS system block diagrams, electrical diagrams/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Microwave Vehicle Detector

Device Checklist

Task # Task Completed? Condition (select one)

D001 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D002 Check for proper clearance of tree branches or brush; schedule any required trim work.

Yes/No/NA Excellent Good Fair* Poor*

D003

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, weather, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D004 Note and replace any missing, damaged, rusted, cracked, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D005 Inspect mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D006 Verify traffic volumes and speeds according to manufacturer’s recommendations.

Yes/No/NA Excellent Good Fair* Poor*

D007 Calibrate MVD device per manufacturer’s recommendations.

Yes/No/NA Excellent Good Fair* Poor*

D008 Check MVD alignment. Align/tighten unit if necessary.

Yes/No/NA Excellent Good Fair* Poor*

D009 Inspect MVD for proper operation and function per manufacturer’s instructions.

Yes/No/NA Excellent Good Fair* Poor*

D010

Disconnect power supply from MVD system. Verify that MVD system proceeds automatically to full function mode, without any human intervention, when power supply is restored.

Yes/No/NA Excellent Good Fair* Poor*

D011 Replace any damaged or malfunctioning units.

Yes/No/NA Excellent Good Fair* Poor*

D012 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Microwave Vehicle Detector

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Inspect and change filters where applicable

Yes/No/NA Excellent Good Fair* Poor*

C004 Check weatherproof seal (gasket). Yes/No/NA Excellent Good Fair* Poor*

C005 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C006 Inspect cabinet mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C007 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C008 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C009 Check light bulbs and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C010 Check and inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C011 Check operation of fan/air conditioner unit and heater, and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C012 Check radio interference filter (RFI) and lightning arrestor.

Yes/No/NA Excellent Good Fair* Poor*

C013 Check circuit breaker and fuses. Yes/No/NA Excellent Good Fair* Poor*

C014 Check ground fault receptacle. Yes/No/NA Excellent Good Fair* Poor*

C015 Check environmental systems. Yes/No/NA Excellent Good Fair* Poor*

C016 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C017 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C018 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C019 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Cabinet Checklist

Task # Task Completed? Condition (select one)

C020 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C021 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C022 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C023

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with uninterruptible power supply (UPS):

Completed? Condition (select one)

C024 Visually inspect general condition of UPS for corrosion, wear, and any other damage. Repair as needed.

Yes/No/NA Excellent Good Fair* Poor*

C025 Clean UPS and battery. Yes/No/NA Excellent Good Fair* Poor*

C026

Check all battery terminal connections for security and apply corrosion preventative compound. Tighten as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C027 Verify functionality of UPS by disconnecting power at breaker. Verify that UPS maintains operation.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Microwave Vehicle Detector

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E002 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E003 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present remove.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

E012 Check antenna for proper communications.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E013 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E014 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E015 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E016 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E017 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E018 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E019 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E020 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E021 Check meter cabinet for damage. Yes/No/NA Excellent Good Fair* Poor*

E022 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with solar power assemblies:

Completed? Condition (select one)

E023 Using acceptable battery analyzer, perform load test and verify passing condition

Yes/No/NA Excellent Good Fair* Poor*

E024 Check batteries; clean and fill as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E025 Test battery charging system Yes/No/NA Excellent Good Fair* Poor*

E026 Check all battery terminal connections for security and apply corrosion preventative compound.

Yes/No/NA Excellent Good Fair* Poor*

E027 Thoroughly clean solar panels that power the battery packs

Yes/No/NA Excellent Good Fair* Poor*

E028 Inspect solar panel assembly for damage. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E029 Verify that solar panels are arranged in such a way as to allow panels to receive direct sunlight. Report any issues.

Yes/No/NA Excellent Good Fair* Poor*

E030

Check clearance of tree branches or brush around solar panel assembly, report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

RFID Transponder based Vehicle Detectors (RTVD)

RFID Transponder Based Vehicle Detectors (RTVD)

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: The list below shows a list of some required

materials. This list is exemplary only and may

not represent all required items.

Replacement filter(s)

Key to cabinet

Ohm meter

Vacuum

Cleaning materials

Tools

Replacement bulbs

Duct sealant

Talley counter

Work Area: In order for a RFID transponder based vehicle detector (RTVD) to function correctly, it must be mounted such that the detection zone is unobstructed and meets the requirements specified in Publication 408 Section 1200. In order to accomplish this, all visual obstructions that prevent this should be reported to the proper department, and the detector should be aligned correctly (per manufacturer’s instructions). All ITS equipment requires a

connection to communications (Cellular, wireless, fiber optics, T1, etc.) and to electrical service (solar, utility pole, etc.). It is important that the methods of communications and electrical service be understood while performing preventative maintenance. For instance, a wireless communications system may require direct line of sight with another antenna. It is essential that the party performing preventative maintenance understand the needs of the work area.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of vehicle detectors and related

equipment. All preventative maintenance

checklists and the Preventative Maintenance

Report Form must be completed and reported

to the District ITS manager for this work to be

considered complete.

Preventative Maintenance Report Form-RTVD

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

RFID Transponder Based Vehicle Detectors (RTVD)

General Checklist

Task # Task Completed? Condition (select one)

G001

Check clearance of tree branches or brush around power and communication lines. Report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

G002 Check that RTVD structure is adequately protected by guiderail. Report damaged guiderail.

Yes/No/NA Excellent Good Fair* Poor*

G003 Check for damage (lightning, leaning, car impacts, vandalism, etc.). Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

G004

Verify that ITS site plans, ITS system block diagrams, electrical details/wiring diagram, and any other necessary records are located in the cabinet.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

RFID Transponder Based Vehicle Detectors (RTVD)

Device Checklist

Task # Task Completed? Condition (select one)

D001 Perform preventative maintenance in accordance with the manufactures recommendations and as follows:

Yes/No/NA Excellent Good Fair* Poor*

D002 Check for proper clearance of tree branches or brush; schedule any required trim work.

Yes/No/NA Excellent Good Fair* Poor*

D003

Inspect for general condition, wear, rust, cracks, loose connections, frayed cables, and damage caused by (lightning, weather, car impacts, vandalism, etc.). Repair as necessary

Yes/No/NA Excellent Good Fair* Poor*

D004 Inspect for wear, rust, cracks, loose connections, and frayed cables. Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D005 Note and replace any missing, damaged, rusted, cracked, or bent parts.

Yes/No/NA Excellent Good Fair* Poor*

D006 Inspect mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Repair/replace as necessary.

Yes/No/NA Excellent Good Fair* Poor*

D007 Check RTVD alignment. Align/tighten unit if necessary.

Yes/No/NA Excellent Good Fair* Poor*

D008 Inspect RTVD for proper operation and function per manufacturer’s instructions.

Yes/No/NA Excellent Good Fair* Poor*

D009 Calibrate RTVD device per manufacturer’s recommendations.

Yes/No/NA Excellent Good Fair* Poor*

D010

Disconnect power supply from RTVD system. Verify that RTVD system proceeds automatically to full function mode, without any human intervention, when power supply is restored.

Yes/No/NA Excellent Good Fair* Poor*

D011 Replace any damaged or malfunctioning units.

Yes/No/NA Excellent Good Fair* Poor*

D012 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

RFID Transponder Based Vehicle Detectors (RTVD)

Cabinet Checklist

Task # Task Completed? Condition (select one)

C001 Check the condition of surface and general cabinet appearance for damage (paint, damage, and graffiti).

Yes/No/NA Excellent Good Fair* Poor*

C002

Check cabinet door and locking mechanism for proper closure. Adjust or repair if needed. Lubricate hinges and lock.

Yes/No/NA Excellent Good Fair* Poor*

C003 Inspect and change filters where applicable

Yes/No/NA Excellent Good Fair* Poor*

C004 Check weatherproof seal (gasket). Yes/No/NA Excellent Good Fair* Poor*

C005 Remove any snow or brush from doorway opening or area surrounding cabinet.

Yes/No/NA Excellent Good Fair* Poor*

C006 Inspect cabinet mounting hardware (anchor bolts, pole attachment) for rust, cracks, etc. Tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

C007 Check for water accumulations and duct sealant.

Yes/No/NA Excellent Good Fair* Poor*

C008 Clean and vacuum inside of cabinet and equipments to remove dust.

Yes/No/NA Excellent Good Fair* Poor*

C009 Check light bulbs and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C010 Check and inspect equipment racks/shelves (tighten any lose hardware).

Yes/No/NA Excellent Good Fair* Poor*

C011 Check operation of fan/air conditioner unit and heater, and replace where applicable.

Yes/No/NA Excellent Good Fair* Poor*

C012 Check radio interference filter (RFI) and lightning arrestor.

Yes/No/NA Excellent Good Fair* Poor*

C013 Check circuit breaker and fuses. Yes/No/NA Excellent Good Fair* Poor*

C014 Check ground fault receptacle. Yes/No/NA Excellent Good Fair* Poor*

C015 Check environmental systems. Yes/No/NA Excellent Good Fair* Poor*

C016 Inspect all connections, cabling, and physical appearance of the equipment within the cabinets.

Yes/No/NA Excellent Good Fair* Poor*

C017 Ensure that cables are not stressed. Yes/No/NA Excellent Good Fair* Poor*

C018 Hand-tighten all electrical terminations as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C019 Check and inspect tag reader. Run and save controller diagnostics according to manufacturer’s specifications.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Cabinet Checklist

Task # Task Completed? Condition (select one)

C020 Inspect all wires for loose connections, frayed wires, rodent damage, etc. Repair as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C021 Check incoming power for proper voltage and correct if not within tolerances.

Yes/No/NA Excellent Good Fair* Poor*

C022 Check function and communications (modem).

Yes/No/NA Excellent Good Fair* Poor*

C023 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

C024

Check conduit entry to cabinet. Provide duct sealant (or another means) to prevent rodent entry if not already present.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with uninterruptible power supply (UPS):

Completed? Condition (select one)

C025 Visually inspect general condition of UPS for corrosion, wear, and any other damage. Repair as needed.

Yes/No/NA Excellent Good Fair* Poor*

C026 Clean UPS and battery. Yes/No/NA Excellent Good Fair* Poor*

C027

Check all battery terminal connections for security and apply corrosion preventative compound. Tighten as necessary.

Yes/No/NA Excellent Good Fair* Poor*

C028 Verify functionality of UPS by disconnecting power at breaker. Verify that UPS maintains operation.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

RFID Transponder Based Vehicle Detectors (RTVD)

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E001 Check to be sure hand hole covers are secure. Tighten if necessary

Yes/No/NA Excellent Good Fair* Poor*

E002 Check pull boxes (damage, covers missing, or damaged). Repair if necessary

Yes/No/NA Excellent Good Fair* Poor*

E003 Check conduit entry to junction box. Repair if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E004 Check conduit runs for settling of trench. Yes/No/NA Excellent Good Fair* Poor*

E005 Pump junction box dry if water is present remove.

Yes/No/NA Excellent Good Fair* Poor*

E006 Clean garbage from junction box. Yes/No/NA Excellent Good Fair* Poor*

E007 Visually inspect lugs for burning corrosion, water infiltration and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E008 Visually inspect cable tags. Replace or reattach if needed.

Yes/No/NA Excellent Good Fair* Poor*

E009 Visually inspect bushings for rust or damage.

Yes/No/NA Excellent Good Fair* Poor*

E010 Visually inspect splice kit for integrity and water infiltration. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E011 Inspect all equipment grounding conductors and connections for integrity.

Yes/No/NA Excellent Good Fair* Poor*

E012 Check antenna for proper communications.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with direct electrical connection:

Completed? Condition (select one)

E013 Check meter cabinet/pole/pedestal for damage (lightning, leaning, vehicle damage, vandalism, corrosion, etc).

Yes/No/NA Excellent Good Fair* Poor*

E014 Check service pole base. Replace base cover and clean out if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E015 Check cabinet/conduit mounting hardware. Replace bolt cover and tighten if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E016 Check pole base splices for damage, water infiltration, and rodent damage.

Yes/No/NA Excellent Good Fair* Poor*

E017 Visually inspect all exposed grounding systems at the device for corrosion and damage.

Yes/No/NA Excellent Good Fair* Poor*

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible.

Communications and Electrical Service Checklist

Task # Task Completed? Condition (select one)

E018 Visually inspect the meter socket and disconnect for damage, vandalism, and missing hardware.

Yes/No/NA Excellent Good Fair* Poor*

E019 Check anchor bolts for tightness and corrosion.

Yes/No/NA Excellent Good Fair* Poor*

E020 Check breakers. Yes/No/NA Excellent Good Fair* Poor*

E021 Check meter cabinet for damage. Yes/No/NA Excellent Good Fair* Poor*

E022 Check meter cabinet locking mechanism. Adjust or repair if needed.

Yes/No/NA Excellent Good Fair* Poor*

Perform the following for locations with solar power assemblies:

Completed? Condition (select one)

E023 Using acceptable battery analyzer, perform load test and verify passing condition

Yes/No/NA Excellent Good Fair* Poor*

E024 Check batteries; clean and fill as necessary.

Yes/No/NA Excellent Good Fair* Poor*

E025 Test battery charging system Yes/No/NA Excellent Good Fair* Poor*

E026 Check all battery terminal connections for security and apply corrosion preventative compound.

Yes/No/NA Excellent Good Fair* Poor*

E027 Thoroughly clean solar panels that power the battery packs

Yes/No/NA Excellent Good Fair* Poor*

E028 Inspect solar panel assembly for damage. Repair or replace if necessary.

Yes/No/NA Excellent Good Fair* Poor*

E029 Verify that solar panels are arranged in such a way as to allow panels to receive direct sunlight. Report any issues.

Yes/No/NA Excellent Good Fair* Poor*

E030

Check clearance of tree branches or brush around solar panel assembly, report required tree trimming and/or brush clearing work.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

ITS Structures

ITS Structures

Preventative Maintenance Overview

Definition: ITS Structures will be defined as the mounting structure for any ITS devices covered within this maintenance contract. This will include structures that are concurrently utilized for other purposes (static sign, bridges, etc.)

References: PennDOT Publication 647M ITS Site Plans (section 1.3.1)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work. ITS structural preventative maintenance checklists are to be completed concurrently with all device specific checklists.

Work Area: The site characteristics and requirements vary for each ITS structure. It is important that the technician performing the preventative maintenance inspection have an understanding of these issues. Coordinate with the District ITS manager and BQAD as needed.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection of

ITS structures and related hardware. All

preventative maintenance checklists and the

Preventative Maintenance Report Form must

be completed and reported to the District ITS

manager for this work to be considered

complete. All identified problems must be

reported to BQAD before any repairs are made.

All repair work must be approved by BQAD.

Preventative Maintenance Report Form

Associated Device(s): ___________________________________________________________

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _________________________ County: _________________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

All identified problems must be reported to BQAD before any repairs are made. All repair work must

be approved by BQAD

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all preventative maintenance checklist items have been

completed, and that all checklist items receiving a rating of Fair or Poor have been reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Report to ITS Manager and Bridge Unit.

ITS Structure

Preventative Maintenance Checklist

Task # Task Completed? Condition (select one)

S001 Check structure and foundations for damage (lightning, leaning, car impacts, vandalism, corrosion, etc.)

Yes/No/NA Excellent Good Fair* Poor*

S002 Inspect anchor bolts for rust and tightness.

Yes/No/NA Excellent Good Fair* Poor*

S003 Inspect structure for rust. Yes/No/NA Excellent Good Fair* Poor*

S004 Inspect joints for rust and cracks at all bends, connections, and base.

Yes/No/NA Excellent Good Fair* Poor*

S005

Inspect foundation and surrounding area for significant earthwork changes (due to erosion, construction, etc.). Report any changes.

Yes/No/NA Excellent Good Fair* Poor*

S006 Inspect device mounting/attachment hardware for damage.

Yes/No/NA Excellent Good Fair* Poor*

S007 Check alignment of mast arms. Yes/No/NA Excellent Good Fair* Poor*

S008 Check mast arms for deterioration, damage, or visual failure.

Yes/No/NA Excellent Good Fair* Poor*

S009 Inspect horizontal and vertical angles of arms.

Yes/No/NA Excellent Good Fair* Poor*

Preventative Maintenance Guide

for

Other ITS Devices

Other ITS Devices

Preventative Maintenance Overview

References: PennDOT Publication 647M ITS Site Plans (See section 1.3.1) System Block Diagram (See section 1.3.2) Electrical Details/Wiring Diagram (section 1.3.3)

Scheduling Considerations: Preventative maintenance is to be completed a minimum of twice per year for each device, prior to and after the winter season of each year (unless the manufacturer suggests more); the District ITS Manager may request more as needed. Maintenance activities may require lane closures; this must be considered while scheduling work.

Required Materials: Special materials and equipment may be

required to complete preventative maintenance

activities. Coordinate with the District ITS

manager as needed to determine the required

items.

Work Area: The site characteristics and device requirements vary for each ITS device. It is important that the technician performing the preventative maintenance have an understanding of these issues. Coordinate with the District ITS manager as needed.

How to Complete this Document: Please use the following guide when filling in the preventative maintenance checklists. Task-This describes the task to be completed Completed-Yes/No/NA: Select the option that best describes the status of the task. For example, if the task is “Clean/Replace ventilation filter” and the filters do not need to be cleaned, then the status is NO. If the device does not have guiderail, then all items relating to guiderail are NA. Condition-Excellent-Good-Fair*-Poor*: Choose the option that best describes the status of that task. Excellent-Like new condition, no repairs needed Good-Few minor repairs (tightening, etc.) Fair-In need of many minor repairs Poor-In need of major repairs

Activity Description: This activity includes the routing inspection and

repair of miscellaneous ITS devices and related

equipment. The preventative maintenance

checklist and report form must be completed

and reported to the District ITS manager for this

work to be considered complete.

Preventative Maintenance Report Form

Device Type: __________ District ID_________________ Statewide ID__________________

Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Lat/Long: ______________________________________________ Verified at Site Y N

Time arriving at site: ____________________Time leaving site: _______________________

Description of Problem(s):______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Corrective Actions Taken: ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

Problem(s) Corrected (Circle) Y N

Parts: _______________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

______________________________________________________________________________

______________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

By signing below, the signee confirms that all four preventative maintenance checklists (General, Device,

Cabinet, and Communications and Electrical Service) and the ITS Structures Preventative Maintenance

Guide have been completed, and that all checklist items receiving a rating of Fair or Poor have been

reported above.

Name_________________________Signature_____________________________Date:_________ Company: _____________________________

District ID_______________ Statewide ID________________ Date / Time: ______________

*Document all Fair/Poor results in the Preventative Maintenance Report Form. Repair where possible. **Use multiple “General Checklist” sheets as needed to complete required tasks.

Miscellaneous ITS Device

General Checklist**

Task Completed? Condition (select one)

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Yes/No/NA Excellent Good Fair* Poor*

Appendix D-PennDOT Maintenance Need Report Form

PennDOT Maintenance Need Report Form

Maintenance Type (Circle): Response / Emergency

Operator Opening Report: ______________________________District: ________________

Device Type: _____________ District ID_________________ Date / Time: ______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _________________________Direction: ___________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Time of incident/damage: ____________________Time of report: _____________________

Information Received From: ____________________________________________________

Maintenance Assigned To: ______________________________________________________

Time arriving at site: ____________________Time of Repair: _________________________

Temporary/Emergency Devices Deployed: _________________________________________

Problem(s) Corrected (Circle) Y N

Description of Problem(s): ______________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

Correspondence with responder: _________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

Report Closure Procedure:

1. Attach completed Maintenance Report form

2. Sign/Date this form.

3. Scan and upload combined forms to ITS Maintenance Repository (see Section 4.2)

Operator Closing Report: _______________________________________________________

Signature: ___________________________________________________Date:____________

Appendix E-Field Maintenance Report Form

Field Maintenance Report Form

Maintenance Type (Circle): Response / Emergency

Device Type: _____________ District ID_________________ Date / Time: _______________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _________________________Direction: ___________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Date: _____________________________Time of report: ______________________________

Time arriving at site: ____________________Time of Repair: _________________________

Description of Problem(s): ______________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

Photograph(s) Attached (Circle) Y N

Corrective Actions Taken: ______________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

Parts: ________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

Labor / equipment / traffic control: _______________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

ADDITIONAL COMMENTS (USE BACK, IF NECESSARY):

Name_________________________Signature_____________________________Date:_________ Company: _________________________________________

Appendix F-Repair Time Extension Request Form

Repair Time Extension Request Form

Maintenance Type (Circle): Response / Emergency

Request Type (Circle): Extend / Waive

Device Type: _____________ District ID_______________ Date / Time: _________________

County: ________________________Serial/RFID Number: ___________________________

State Route (S.R.): _______________________Direction: _____________________________

Location (Mile Marker/Segment-Offset) ___________________________________________

Date: _____________________________Time of report: ______________________________

Description of Problem(s): ______________________________________________________

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Photograph(s) Attached (Circle) Y N

Temporary/Emergency Devices Deployed: _________________________________________

Reason for waiver/time extension request: _________________________________________

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

Extension Requested: __________________________________________________________

Contractor to provide the District with proper documentation to verify that the cause of the delay is outside of the Contractor’s control. This documentation may include phone logs, email logs, order confirmations (parts), or other. The Completed Repair Time Extension Request Form must be submitted to District ITS Manager for approval within 96 hours for Response maintenance or 24 hours for Emergency Maintenance. By signing below, the signee confirms that Contractor has attempted to correct the issue, but is unable

to do so as a result of the circumstance described above.

Name_________________________Signature_____________________________Date:_________ Company: _________________________________________

Appendix G-Sample ITS Maintenance Specifications

ITEM 9000-xxxx PREVENTATIVE MAINTENANCE OF [ITS DEVICE TYPE]

DESCRIPTION – This work is the preventative maintenance of each [ITS DEVICE TYPE]. This work applies

to all [ITS DEVICE TYPE] listed in the attached Table X, as well as any [ITS DEVICE TYPE] deployed during

the duration of the Contract. See the attached Table Y for a schedule of preventative maintenance

service visits.

CONSTRUCTION – Provide preventative maintenance service to these ITS components twice each year,

unless otherwise specified for certain devices. See Table Y for a schedule of preventative maintenance

service visits. Preventative maintenance will typically take place in the fall and spring of each year.

Perform preventative maintenance in accordance with the Preventative Maintenance Checklists

included in Publication xxx, manufacturer’s recommendations, or as specified and as directed. The

Contractor will generate a Preventative Maintenance Form for all actions completed on site.

A list of available spare parts is included in Attachment. Contractor must replace all spare parts utilized

for preventative maintenance.

MEASUREMENT AND PAYMENT – Each

ITEM 9000-xxxx – RESPONSE MAINTENANCE OF [ITS DEVICE TYPE]

DESCRIPTION – This work is maintaining in proper working order the various ITS components that make

up the Regional ITS System listed in, but not limited to those shown in attached Table X as well as any

[ITS DEVICE TYPE] deployed during the duration of the Contract.

CONSTRUCTION - Provide response maintenance service to these ITS components within 48 hours of

notification by the Engineer. This work is expected to be completed within 96 hours of receiving

notification, unless otherwise approved by the Department. If additional time is needed, the contractor

will complete the Time Extension Request Form included in Publication xxx. In the event of multiple

breakdowns, repair priorities will be as directed by the RTMC Manager. The Contractor will complete a

Field Maintenance Report Form, included in Publication xxx, for all actions completed on site. Additional

work thereinafter, within a reasonable timeframe, will be added to the original Field Maintenance

Report Form as directed by the District ITS Manager. It is the responsibility of the Contractor to submit

report forms on a weekly or bi-weekly basis as negotiated with the Department.

The Contractor should be prepared to perform duties related, but not limited to, the following items

upon arriving at the location directed by the District ITS Manager or delegate:

List potential duties

MEASUREMENT AND PAYMENT - Hour. This item includes all personnel/equipment costs for the crew

assigned to this duty. Payment will be made for travel time, not to exceed 1 hour in either direction in

addition to the time spent on site.

Costs associated with repairing faulty equipment will be paid separately under Item XXXX-XXXX.

Maintenance and protection of traffic will be paid for separately under Item XXXX-XXXX at the direction

of the District ITS Manager.

ITEM 9000-xxxx – EMERGENCY MAINTENANCE OF [ITS DEVICE TYPE]

DESCRIPTION - This work is maintaining in proper working order the various ITS components that make

up the Regional ITS System listed in, but not limited to those shown in attached Table X as well as any

[ITS DEVICE TYPE] deployed during the duration of the Contract.

CONSTRUCTION - Provide emergency maintenance service to these ITS components within 4 hours of

notification by the Engineer. This work is expected to be completed as soon as possible and within 24

hours of notification, unless otherwise approved by the Department. If additional time is needed, the

contractor will complete the Time Extension Request Form included in Publication xxx. In the event of

multiple breakdowns, repair priorities will be as directed by the District ITS Manager. The Contractor will

complete a Field Maintenance Report Form, included in Publication xxx, for all actions completed on

site. Additional work thereinafter, within a reasonable timeframe, will be added to the original report

form as directed by the District ITS Manager. It is the responsibility of the Contractor to submit report

forms on a weekly or bi-weekly basis as negotiated with the Department.

The Contractor should be prepared to perform duties related, but not limited to, the following items

upon arriving at the location directed by the District ITS Manager or delegate:

List potential duties

MEASUREMENT AND PAYMENT - Hour. This item includes all personnel/equipment costs for the crew

assigned to this duty. Payment will be made for travel time, not to exceed 1 hour in either direction in

addition to the time spent on site.

Costs associated with repairing faulty equipment will be paid separately under Item XXXX-XXXX.

Maintenance and protection of traffic will be paid for separately under Item XXXX-XXXX at the direction

of the District ITS Manager.