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International Experience in Fuel Cells and Hydrogen for Electric Power Applications Susan Schoenung, Longitude 122 West, Inc. [email protected] Jay Keller, Sandia National Laboratories [email protected] Presentation to HTAC November 5, 2009 Sponsored by US Department of Energy

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Page 1: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

International Experience in Fuel Cells

and Hydrogen for Electric Power

Applications

Susan Schoenung, Longitude 122 West, Inc.

[email protected]

Jay Keller, Sandia National Laboratories

[email protected]

Presentation to HTAC

November 5, 2009

Sponsored by US Department of Energy

Page 2: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Presentation Outline

• IEA Hydrogen Implementing Agreement Task 18: Evaluation

of Integrated Hydrogen Systems

• Hydrogen and fuel cell demonstration projects

• Hydrogen system analysis

• Utility-scale hydrogen fuel cell systems

• Market transformation needs

Page 3: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Task 18 - Integrated Systems Evaluation

• Objectives: Establish database of international hydrogen developmentactivities, capabilities and demonstrations; Evaluate hydrogen systemsperformance, cost, safety, and Codes and Standards permitting policies;Develop and disseminate lessons learned.

• Demonstration focus•Hydrogen vehicles and refueling stations•Stationary hydrogen/fuel cell systems

• Task 18 Schedule- 1 January, 2004 through 31 December 2009

Canada

Natural Resources Canada

Japan

AIST Laboratory

Italy

ENEA

Norway

IFE

Spain

INTA

United Kingdom

EA Technology

United States

Department of Energy

Denmark

Gas Technology Center

France

CEA

New Zealand

Industrial Research

The Netherlands

ECN

Germany

Expert to be named

Switzerland

EMPA

Greece

CRES UNIDO-ICHET

Page 4: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Task 18 Stationary Fuel Cell Projects (1)

Project / location Hydrogen source/ Grid connection

Fuel cell description /application

Storage

FIRST telecompower / Spain

PV electrolysis /none

400 W Remote telecom power MH

Energy station / LasVegas

Steam reformer /local grid

50 kW Plug Power stationaryfuel cell / grid

gas

RES2H2 / CanaryIslands, Spain

Wind electrolysis /none

PEM; integrated withdesalination plant

Compressedgas

Hydrogen andRenewablesIntegration (HARI)project / UK

PV/wind/hydroelectrolysis / none

2 kW residential heat andpower; 5 kW power

Gas, MH

Italian hydrogenhouse “Hydrogenfrom the Sun”

PV electrolysis /none

5 kW PEM estate power Gas, MH

EPACOP / France Natural gasreforming

(5) 4 kW residential for heatand power

Lolland HydrogenCommunity,Denmark

Wind electrolysis /local grid back-up

2 kW IRD PEM, ResidentialCHP

Gas

Page 5: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Task 18 Stationary Fuel Cell Projects (2)

Project / location Hydrogen source/ Grid connection

Fuel cell description /application

Storage

Residential fuel cellproject / Japan

Small reformers /local grid

PEM / home water heating Gas

HyLink / TotaraValley, New Zealand

Wind electrolysis /none

PEM, Residential power andwater heating

Low pressuregas in

pipeline

IHAVU (Single familyhome) / Spain

PV electrolysis /grid back-up

2 kW PEM, household powerwith hydrogen energy storage

Gas / MH

Hawaii Power Park /Kahua Ranch, Hawaii

Wind / PVelectrolysis / localgrid

5 kW Plug Power stationaryfuel cell / ranch operationsoffice

Gas

Takasago integratedsystem / Japan

Renewable to grid/ local grid

5 kW regenerative / buildingload-leveling

MH

Hydrogen Office Wind electrolysis /local grid

20 kW PEM / building heat andpower; fuel cell test facility

Gas

RES2H2 / Greece Wind electrolysis /local grid

PEM, wind interface testing Gas / MH

Intelligent Energy /integrated fuel cellsystem

RenewableBiofuel / local grid

Commercial PEM / CHP;distributed generation

Gas

Japan City gas Solid Oxide fuel cell N/A

Page 6: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

POWER PLANTS

ELECTRIC SUPPLY DISTRIBUTION

~ M

M

SUBSTATION

TRANSMISSION DISTRIBUTION

METER

CUSTOMERS

STORAGE STORAGE STORAGE STORAGE STORAGE

POWER CONTROL DEMAND

Source: Susan M. Schoenung, “A Comparison of Hydrogen-Fueled Fuel Cells and Combustion Engines for Electric Utility

Applications,” WSSCI, Fall Meeting, Irvine, California, October 25-26, 1999

Roles of Energy Storage, On- and Off-grid

Off-grid

Seasonal

Community

Distributed Generation

Renewable

Page 7: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Hydrogen and Renewables

Integration Project - UK

Totara Valley, New ZealandRenewable Hydrogen Energy System

Systems Designed for Off-grid

Page 8: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

“Hydrogen from the Sun”Ecological House in Brunate, Italy

Objective: To make the estate fully powered by renewable energy

Figure 1: Technical schematic of the components involved in the hydrogen house

Page 9: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Domestic Fuel Cell Systems

5 4-kW Building Fuel Cell Systems

City Gas

LPGKerosene

Data

: data measuring point

<Gas/Oil Companies>

Study

<NEF>

<Individual House>

Commercial Grid

Power

FCUnit

Hot

WaterTank

Unit

Hot

Water

HotWater

BathKitchen

Data

The Large-scale Stationary Fuel Cell

Demonstration Project in Japan

The Large-scale Stationary Fuel Cell

Demonstration Project in Japan

EPACOP (PEM Fuel Cells

Operating in Real Conditions)

Page 10: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Integrated H2 Building System

Takasago, Japan

Objective: Large Building

thermal and electrical load-

leveling; detailed MH

storage thermal control

Humidifier Condenser

FC

(5kW)

WE(H2 production rate :

8Nm3/h)

Cooling unit

(Exhaust heat

recovery )

WE1 (5Nm3/h)

Dehumidifier

FC(Power : 5kW)

3-MH tanks

(Total MH 630kg)

Hydrogen Strage

Unit(Capacity : 100Nm

3)

Cooling unit

Exhaustive

H2

Load

Switching

valve

FlowmeterGrid

WaterO2

vent

O2

H2

H2

Cooling water

(Heat recovery )

WE2 (3Nm3/h)

Flowmeter

Exhaustive

O2

Flowmeter

Cooling water

Cooling water (Exhaust heat recovery )

Page 11: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Community Systems: DenmarkHydrogen Community - Lolland

32 houses to

be powered

and heated by

community

hydrogen

from wind

Page 12: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

RE-H2 Power Park - Hawaii

Remove fossil fuel consumption

Test Facility for Stationary Hydrogen Storage System

• Separate Power & Energy

• Long term storage

• H2 supply

• Heat generation

• Environmentally friendly

Grid

38 kWh

343 kWh

Page 13: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Analysis: Community Power -

Resource and Load Not in Phase

• Load peaks in

morning and

evening

– Generation does

not match load

• Load continues

during evening Hour

0 3 6 9 12 15 18 21 24P

ow

er [W

] an

d S

ola

r Flu

x [W

/m2

]

-4

-3

-2

-1

0

1

2

3

4

Load

Solar Flux

Storage

Source: Steven R. Vosen & Jay O. Keller, “Hybrid Energy Storage Systems for Stand-

alone Electric Power System: Optimization of System Performance and Cost through

Control Strategies,” The National Hydrogen Association 1999 Annual Meeting.

Page 14: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Community Hybrid System Design

• Input and output to each component is controlled.

• State-of-Charge: use batteries first, then hydrogen.

• Neural Net: look ahead and always make sure batteriesare used to full potential.

Solar Flux, F(t)

Photovolatic

Array

Electrolyzer

Hydrogen

Storage

Fuel Cell

Battery

Storage

Control

Storage

Control

Load, L(t)

DC-AC

Generation StorageLoad

Fuel Cell

or H2ICE

Source: Steven R. Vosen & Jay O. Keller, “Hybrid Energy Storage Systems for Stand-alone Electric Power System: Optimization of

System Performance and Cost through Control Strategies,” The National Hydrogen Association 1999 Annual Meeting.

Page 15: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Renewables and Hydrogen Projects

(RES2H2 - EU Framework 5)

H2 ventO2

Electrolyser

DW out

5 Nm?/h H220 bar max.40°C max.

CoolingWaterUnit

H2 vent

MetalHydrideTank

Hotwaterboiler

Compressor

H2 vent

TapWaterIn

dem

inera

liser

Buffer

H2 vent

FillingStation

H2 vent

H2 out

Instrument AirCompressorand Buffer

ElectricalBoard

Gran Canaria, Spain

Wind / Desalination /

Electrolyzer / Fuel Cell

Athens, Greece

CRES Wind farm

Page 16: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Distributed Generation Applications

Source: Susan M. Schoenung, “Characteristics and Technologies for Long-vs. Short-Term

Energy Storage”, SAND2001-0765, March 2001

!H2 fuel cell

technologies

•Peak shaving

•Distribution

upgrade

deferral

•Power quality /

frequency

regulation

Page 17: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Power Park / Multi-use Concepts

Air Products Reformer and 5 kW

Plug Power Fuel Cell -Hydrogen

for both power and vehicle fuel

.

Intelligent Energy

Bio-reformer / Fuel

cell

Las Vegas Energy Station

Page 18: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Distributed Nodes for Local and Regional

Load-leveling

Hydrogen Pipeline, US

Hydrogen Office, ScotlandSource: W. Leighty, “International Hydrogen Transmission

Demonstration Facility,” Windpower 2003

Page 19: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Bozcaada H2 Island, Turkey

25 kWElectrolyzer

15 kW Fuel cell

H2O

H2

Control strategy

Local grid 220V

Compressor

Governor’s

House

Hospital5 kW Fuel Cell Boat5 kW Fuel Cell Boat5 kW Fuel Cell Golf-cart5 kW Fuel Cell Golf-cart

H2 storage

@15 bar

H2

H2 storage cylinders @220 bar

5 kW Fuel Cell UPS5 kW Fuel Cell UPS

25-40 kW H2-ICE+generator

20 kW PV panels 30 kW WindTturbine

Page 20: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Hydrogen: Attractive for Long-term and

Seasonal Storage - Days

H2 Fuel Cell /

Underground Storage

CAES

Lead-Acid Batteries

Advanced Batteries

Source: Susan M. Schoenung, “Characteristics and

Technologies for Long-vs. Short-Term Energy Storage”,

SAND2001-0765, March 2001

Source: Anna S. Lord, Peter H. Kobos, and David

J. Borns,”Underground Storage of Hydrogen:

Assessing Geostorage Options with a Life Cycle

Based Systems Approach”, 28th USAEE/IAEE

North American Conference, New Orleans,

Louisiana, SAND2009-7739C. Images source:

MJMENERGY.com

Page 21: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Wind: Supply, Forecast, and Demand Not

Matched

• Significant powerfluctuations from themean and fromforecasts

– Short term(minutes)

– Long term (days)

– Seasonal (months)

Source: Heide Meiwes, Electrochemical Energy Conversion and Storage Systems Group; Dirk Uwe Sauer, Institute for

Power Electronics and Electrical Drives (ISEA), RWTH Aachen University

Page 22: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

H2 competes with other large-scale

storage technologies

• Bulk Energy StorageTechnologies

– Hydrogen

– CAES

– Pumped hydro

Source: Heide Meiwes, Electrochemical Energy Conversion and Storage Systems Group; Dirk

Uwe Sauer, Institute for Power Electronics and Electrical Drives (ISEA), RWTH Aachen University

Page 23: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Market Transformation Needs:

Systems and Analyses in all sizes

• In distributionsystems

• Combined withintermittent andseasonalrenewables

• H2 geologic storage,as used in oilrefining industry(US, UK)

Source: Dr. Ulrich Bunger, Hubert Langinger (LBST), Fritz Crotogino (KBB), “Mass Storage of Hydrogen” IEA HIA Task Definition

Workshop, “Large-Scale Hydrogen Infrastructure and Mass Storage”, The Netherlands, 12-13 Feb. 2009

Page 24: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Conclusions / Recommendations

• Stationary hydrogen and fuel cell applications complementthe electric system across a spectrum of sizes– Residential and communities

– Distributed generation

– Load and source - leveling

• An ideal match for renewables of all scales

• H2 storage can have major impact on H2 supply for bothtransportation and power distribution schemes

• Underground storage offers opportunities to store H2

– High capacity & Cost competitive

Out-of-the-box analysis of system-optimized H2

storage installations is needed to fully appreciate

the synergies between applications.

Page 25: International Experience in Fuel Cells and Hydrogen for ... · PEM / home water heating Gas HyLink / Totara Valley, New Zealand Wind electrolysis / ... water heating Low pressure

Source: Dr. Ulrich Bunger, Hubert Langinger (LBST), Fritz Crotogino (KBB), “Mass Storage of Hydrogen” IEA HIA Task Definition

Workshop, “Large-Scale Hydrogen Infrastructure and Mass Storage”, The Netherlands, 12-13 Feb. 2009

Summary – Position Statement