international sampe symposium and exhibition ; 46 (long ... · pdf...
TRANSCRIPT
SOCIETY FOR THE ADVANCEMENT OF
MATERIAL AND PROCESS ENGINEERING
46th International SAMPE Symposiumand Exhibition
VOLUME 46
Book 1 of 2 Books
2001:
A MATERIALS AND PROCESSES ODYSSEY
Edited byUnas Repecka
Frederick F Saremi
Long Beach Convention Center
Long Beach, California
May 6-10,2001
Contents
Bookl
Preface xxxi
ADHESIVES BONDING TECHNOLOGY
Chairman: David Uhl, Loctite Corporation
Fatigue Strength ofAdhesives and Their Energies ofCohesive Failure 1
GEORGE E. MANN
Influence of Substrate-Adhesive Resin Compatibility onthe Fracture Properties of Composite Bonds 8MATTHEW S. TILLMAN, BRIAN S. HAYES and JAMES C. SEFERIS
Sensor to Detect Moisture/Degradation of Composites and
Adhesive Bonds 20
G. D. DAVIS, L. A. KREBS and C. M. DACRES
Structural Bonding Applications for the Automotive Industry 30FRANCESCO ROSSELLI and PETER CARBUTT
Development of Hysol EA 9296, a Two-Part Low VOC Waterborne
Primer for the 121C (250F) Aerospace Metal Bond Market 39
THOMAS W. REGULSKI and MYRNA R SERRANO
Study on the Thermal and Hygrothermal Behaviors of Epoxyand Polyimide Adhesives 51YANG ZHONG and PAUL 0. BINEY
7
The Strength in the Weakness .F KADIOGLU, A OZEL and R D. ADAMS
61
3D Spline Variational Analysis of a CompositeDouble-Lap Shear Joint 72GREGORY A SCHOEPPNER, DAVID H. MOLLENHAUER and ENDEL IARVE
PMC THERMOSETS AND THERMOPLASTICS
Chairman: Prof. Xiao-Su Yi, Beijing Institute ofAeronautical Materials
Matrix Resin Improvement for Aerospace PolymerMatrix Composites 84XIAO-SU YI
Mechanical Properties of Graphite Fiber-ReinforcedPhthalonitrile Composites 94DAWN D DOMINGUEZ, HARRY N JONES, P P TRZASKOMA-PAULETTE and
TEDDY M KELLER
Application and Characterization of High Modulus-Graphite/Epoxy(HM-Gr/Ep) for High Stiffness Aircraft Structural ComponentsThe Benefits and Shortcomings 107JOSEPH W. BRUNO
HexMCComposites in 3D (a New High Performance
Molding Compound) 121JACK FUDGE
Synthesis and Properties of New Processable
Type Polyarylacetylenes 134PIERRICK BUVAT, FRANCK JOUSSE, LAURENT DELNAUD and CHRISTIAN LEVASSORT
Surface Preparation of Aluminum for Adhesive Bonding of a
Liquid Crystal Thermoset 145BEN DIETSCH, CHRYSA THEODORE, DON KLOSTERMAN, TATTONG,RICHARD CHARTOFF and PATRICK HOOD
RECYCLING OF ADVANCED MATERIALS
Chairman: Dr. Ronald E. Allred, Adherent Technologies, Inc.
Environmental Benefits of Flame Retarded High ImpactPolystyrene Based on Ethane 1,2 Bis(Pentabromophenyl) 158RAYMOND B DAWSON and SUSAN D. LANDRY
vi
Novel Binder Systems Derived from Polyethylene terephthalate)PET Waste for Solventless Magnetic Tape Manufacturing.I. Investigation of the Mechanical Properties of theAcrylated Oligomers 172MEDHAT S FARAHAT and DAVID E NIKLES
Recycling Process for Carbon/Epoxy Composites 179RONALD E ALLRED, JAN M GOSAU and JOHN M SHOEMAKER
Production of Phenolic Resins from Oils Produced by RecyclingThermoset Composites 193STEPHEN S KELLEY, XIANG-M1NG WANG, NOSHENA KHAN, RONALD E ALLREDand JAN-MICHAEL GOSAU
CARBON TECHNOLOGYAND NANOTUBES
Chairman: Dr. Moe K. Soleiman, Boeing Materials Technology
Designing with Wavy Composites 203WILLIAM F PRATT, MATTHEWS ALLEN and C GREG JENSEN
Testing and Characterization of Wavy Composites 216WILLIAM F PRATT, MATTHEWS ALLEN and SCOTT D SOMMERFELDT
Modeling and Stress Analysis of Open-Cell Carbon Foam 230SANGWOOK SIHN and AJIT K ROY
CERAMICS/CERAMIC MATRIX COMPOSITES
Chairman: Prof. Thomas T. Meek, University of Tennessee/
Materials Science and Engineering
DC Plasma Sprayed Coatings Modified via Application ofUltrasonic Power 243T. T MEEK
Processing and Growth of Refractory Single Crystals 249RALPH H ZEE, ZHIGANG XIAO and JUN LIU
The Effect ofAdhesive Properties on Ballistic
Performance of Hybrid Systems of Fiber Compositeswith Ceramic Front Plates 259
J. W SONG, I SWAN and B L LEE
vn
RTM/VARTMI
Chairman: Gerald Sutton, Intellitec
Process Development forRTM Fabrication of Unitized Structure. . . 273
SLADE GARDNER and LEE McKAGUE
Use of a Design and Control Methodology to Manufacture
Complex Composite Parts by Manipulating Flow duringResin Transfer Molding Process 286JEFFREY M. LAWRENCE, KUANG-TING HSIAO, RODERIC C, DON and
SURESH G. ADVANI
Process Control ofResin Transfer Molding (RTM) by Ultrasonics ... 300JOCHEN TOPKER and WALTER M1CHAELI
A Method to Find Optimal Auxiliary Injection Gate Locations
for Successful Mold Filling in Resin Transfer Molding Process .... 310ALI GOKCE, KUANG-TING HSIAO and SURESH ADVANI
Modular Tooling for Affordable RTM 326DAN DAVENPORT
Isothermal RTM Simulation of GFRP Parts for
Automotive Applications 335MARKUS HENNE, CHRISTIAN H. LEPPIN and CHARLIE GOTSCHI
The True Value of RTMPart Consolidation 348
JOSEPH R, DE CILLIS
NANOCOMPOSITES/ELASTOMERIC MATERIALS
Chairmen: Prof. Steven R. Nutt, University ofSouthern California/Materials Science
Dr. Wolfgang Schuett, Wacker Silicones Corporation
Carbon Fiber Composites Prepared from
Organoclay-Aerospace Epoxy Nanocomposites 355BRIAN R RICE, CHENGGANG CHEN, LARRY CLOOS and DAVID CURLISS
Organoclay-Aerospace Epoxy Nanocomposites 362CHENGGANG CHEN and DAVID CURLISS
RTV-2 Silicone Foams: Diverse Material
for Diverse Applications 375BERNDT STADELMANN and TOBY VICK
viii
JOINT DESIGN AND ANALYSIS
Chairman: Prof. RikardB. Heslehurst, University ofNew South Wales/
Aerospace and Mechanical Engineering
Estimating Adhesive Shear Stress/Strain Properties 380R B HESLEHURST
Environmental Influences on GLARE
Riveted Joints 389THOMAS BEUMLER AD VLOT ORIO KIEBOOM and
BOB BORGONJE
The Design of Adhesively-Bonded Lap Joints:
Modelling Considerations 402R D ADAMS
Improvement of Bearing Strength ofMechanically Fastened
Composite Joints Using Fiber Steering 415D KELLY, R LI, R WILLGOSSandA CROSKY
INFRASTRUCTURE APPLICATIONS
Chairmen: Jerry Bauer, The Aerospace CorporationDr. Srinivasa Iyer, Stress Steel Company
The Development of a New Structural Core Material
for Composites in Civil EngineeringConstituentInfluences on Stiffness Behaviour 427
STEPHEN R AYERS and GERARD M VAN ERP
Microwave-Based NDE of FRP-JacketedConcrete Structures 439
YOO JIN KIM, FRANCO DE FLAVIIS, LUIS JOFRE and
MARIA Q FENG
A Fast Method for Field Evaluation of Concrete/FRP
Adhesive Bonding in Extreme Temperatures 451P K DUTTA, A MOSALLAM, J VARGAS and D MIKHAEL
Coke Drum Support Design 463JAAN TAAGEPERA and JESA KREINER
Behavior of Unreinforced Masonry Walls (URM)
Strengthened with FRP Composite Materials 473TAREKH ALMUSALLAM.YOUSEFA AL-SALLOUM,
SALEH H ALSAYED and AYMAN S MOSALLAM
ix
Effect of Aggressive Environments on Strength ofRC Beams Strengthened with Composite Laminates 485YOUSEF A AL-SALLOUM, SALEH H ALSAYED, TAREK H ALMUSALLAM
andAYMANS MOSALLAM
HIGH PERFORMANCE POLYMERS AND COMPOSITES
Chairmen: Dr. Paul M. Hergenrother, NASA Langley Research Center
Prof. James McGrath, Virginia Tech
PMR Polyimides with Enhanced Melt Flow for High
Temperature Applications 497MICHAELA MEADOR, MARY ANN B MEADOR, JENNIFER PETKOVSEK, THOMAS
OLIVER, DANIEL A SCHEIMAN, CHRISTOPHER GARIEPY, BAOCHAU NGUYEN
and RONALD K EBY
High Temperature Transfer Molding ResinsII 510J G SMITH, JR, J W CONNELL, PM HERGENROTHER and J M CRISS
Phenylethynyl Containing Arlyene Ether Oxadiazolesand Triazoles for High Performance Applications 522C M THOMPSON and P M HERGENROTHER
Novel High Performance Matrix Systems 533YEFIM BLYAKHMAN, ANTONIOS TONTISAKIS, JAMES SENGER and ASH CHAUDHARI
Nylon 6/PoIyimide Nanocomposites 546FRANK W HARRIS and YOULEE PAE
Melt Stable Aromatic Polyphosphonates 561H K SHOBHA, H JOHNSON, M SANKARARANDIAN, P RANGARAJANand J E McGRATH
Coatings for High Temperature Polymer Composites 572MARY ANN B MEADOR, JAMES K SUTTER, GEORGE LEISSLER,E EUGENE SHIN and LINDA McCORKLE
METALS/METAL MATRIX COMPOSITES
Chairman: Prof. Paul Fussell, Arizona State University/Mechanical Engineering
Hybrid Metallic and Composite Structures 586ERIC GAVELDA
Fracture Toughness Determination Using MaterialStatic Properties 598BOB FARAHMAND and FRANK ABDI
x
Alotech Precision Sand Casting ofAluminum Alloys,a New Technology for Cost Efficient, Extremely HighQuality Cast Components for Aerospace andAutomotive Applications 611G W KUHLMAN, J R GRASSI and J CAMPBELL
MATERIALS FOR RECREATION INDUSTRY
Chairman: Prof Brian Hayes, University ofWashington/Polymeric Composites
Effects of Metal Particle Concentration on Prepreg InterlayerToughened Composites 626ERIC N GILBERT BRIAN S HAYES and JAMES C SEFERIS
Improved Flexural Properties of Composite Circular Cylinderfor Sporting Goods 636SHINICHITAKEMURA, HIDEYUKI OHNO and ALBERT S KOBAYASHI
CARBON-CARBON
Chairmen: Dr. Keith Bowman and Dr. Benji Maruyama, Air ForceResearch Laboratory/MLBC
Influence of Carbon Nanofiber Surface Characteristics
on Composite Properties 647DAVID J BURTON, D GERALD GLASGOW, MAX L LAKE, CHOONGYONG KWAGandJOANAC FINEGAN
Joint Attachment of Carbon-Carbon Aircraft HX Core 658ROLAND WATTS, JOHN PRICE, DAN DANIELS, DAN VRABLE and ED KLOSTERMAN
Low-Cost Oxidation Resistant C-C Composites 671W KOWBEL, C BRUCE, J R PATEL and J C WITHERS
Effect of Oxidation-Induced Weight Loss on
Mechanical Properties of Two-Dimensiona