introduction to carbolite ovens & furnaces... · 2020-02-26 · elf 1100 °c furnaces the easy...
TRANSCRIPT
Carbolite ovens and furnaces are used in a broad range of industries like Aerospace, Advanced Materials, Chemistry, Coal/Steel, Energy/Electronics, Feedstuffs, Precious Metals, Research and Technical Ceramics.
High Temperature Ovensup to 750 °C
Customised Productsup to 1800 °C
Introduction to Carbolite Ovens & Furnaces
Tube Furnacesup to 1800 °C
Chamber Furnacesup to 1800 °C
Ove
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ELF 1100 °C Furnaces The easy to use furnace for a wide range of light laboratory applications
The ELF chamber furnace is especially useful for light laboratory use.
Features 1100 °C maximum operating temperature 6, 14 or 23 litre capacity Tilt forward, drop down door Temperature uniformity of ±5 °C Controller with single ramp to set-point facility,
delayed start & process timer function Vacuum formed, low thermal mass insulation
Chamber Furnaces for Ashing and High Temperature Use
Carbolite chamber furnaces are used for heat treatment of larger samples of materials so as to change their
physical or chemical properties. Ashing furnaces have been designed to provide the optimum conditions to
ash samples, without damaging effects upon the furnace. In addition to versatile general laboratory products
Coal & Coke, Precious Metals Assay, Asphalt Binder Analysis through loss on ignition, and many other applications.
ELF 11/6
TASKS
MODIFIED ATMOSPHERE
SELECTION CONSIDERATIONS
FOR FURNACESAND OVENS
CONTROLDATA RECORDING
UNIFORMITY
TEMPERATUREHEAT UP RATE
VOLUME
The Carbolite product range comprises chamber furnaces and ovens from as small as one litre up to 10,000 litres and tube furnaces with heated lengths from as small as 130 mm up to several metres.
For 75 years Carbolite products have been the instrument
of choice for research, testing and production processes
worldwide. Carbolite offers an unmatched level of choice from
standard product ranges and accessories or by customisation
scheme and are designed to comply with the EU Low Voltage
and EMC directives and carry the CE mark.
The two most important factors for selection of the correct
product are the task and the temperature range. For small
sample size and good temperature uniformity, tube furnaces
are the best choice. Tube furnaces also make it easier to collect
volatiles or to work under controlled atmospheres. For larger
sample volumes a chamber furnace may be more appropriate.
1100°C
Continuous operating temperature is 100 °C below maximum temperature
HTF 1700 °C and 1800 °C High Temperature Furnaces High temperature performance with programmable controller
CWF 1100 °C, 1200 °C and 1300 °C Laboratory Furnaces The perfect choice for everyday heat treatment applications
AAF 1100 °C Ashing Furnaces The furnaces for optimum ashing conditions and a long working life
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AAF 11/7AAF 11/3
HTF furnaces are ideal for testing and processing ceramic materials and other high melting point samples.
Features 1700 °C and 1800 °C maximum operating temperature 4, 5, 8, 10, 15, 25 and 27 litre capacity Outstanding performance from molybdenum disilicide
heating elements for intermittent or continuous use 8 segment programmable controller with separate
over-temperature protection Up & away opening door keeps hot face away from user Advanced refractory interior, used in combination with
Fan cooling for low external case temperature
AAF furnaces are suitable for loss on ignition testing or sample preparation for further inorganic analysis.
Features 1100 °C maximum operating temperature 3, 7 and 18 litre capacity Designed to comply with BS 1016-104.4:1998,
ISO 1171:2010, & ASTM D3174-04: 2010 (3 & 7 Litre models only)
Elements are protected from carbon build-up by a hard wearing alumina liner
system in the AAF 11/18 for large sample numbers Optional over-temperature protection for
unattended use
CWF 12/13/301
HTF 17/10/3216P1
The CWF series is useful for routine laboratory tests and sample heating.
Features 1100 °C, 1200 °C and 1300 °C maximum operating
temperature 5, 13, 23 litre capacity Up & away door keeps heated surface away from user Temperature uniformity of ±5 °C (within the uniform zone) A wide range of programmable and data-logging control
options are available Hard wearing alumina element carriers, furnace entrance
Optional over-temperature protection is available
1800°C
1300°C
1100°C
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Tube Furnaces The Ideal Choice to Heat Small Samples
Where sample volumes are quite small or a high degree of uniformity is required, tube furnaces are a good
choice. When selecting a tube furnace in addition to the operating temperature other important factors
are needed, the heated length and the diameter. Some tube furnaces have the element wound directly
on the worktube while other ranges require the addition of a separate worktube unless the sample is to
be directly heated in an application such a tensile testing. This type of work is often easier if a split tube
design is chosen. Accessories are available to work with vacuum or the addition of gas to the tube.
The MTF series is suitable for heating small samples with a high degree of uniformity, especially where volatile materials need to be captured for analysis or an atmosphere other than air is required.
Features 1000 °C and 1200 °C maximum operating temperature 15 mm, 25 mm or 38 mm heated tube inner diameters 130 mm, 250 mm, 400 mm or 850 mm heated tube length Integral wire wound worktube Control module, with furnace mounted directly on top Carbolite 301 controller, with single ramp to
set-point facility Delayed start / process timer function as standard
MTF 1000 °C and 1200 °C Wire Wound Single Zone Furnaces The economical tube furnace with a variety of options
MTF 12/38/2501200°C
Carbolite offers a variety of stand options for different applications
L-stand: Vertical Use Horizontal Use Wall Bracket Separated Controls(No Stand)
Blanked Base
Continuous operating temperature is 100 °C below maximum temperature
The CTF series provides optimal conditions for heat treatment of small amounts of high melting point samples.
Features 1700 °C and 1800 °C maximum operating temperature Utilising molybdenum disilicide elements Using worktubes with outer diameters of up to 90 mm 300 mm or 600 mm heated tube lengths 8 Segment programmable controller and separate
over-temperature protection
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CTF 1700 °C and 1800 °C High Temperature Furnaces High-performance tube furnace for RCA (recrystalised alumina) worktubes
Advanced tube furnace technology for heating of relatively small amounts of ceramic materials and other high melting point samples with a high degree of uniformity, especially
The CTF series are like the MTF but have larger diameter worktubes for heating samples directly or by using an accessory worktube. This is also required if gas tight or vacuum end seals are to be used.
Features 1200 °C maximum operating temperature 65 mm, 75 mm or 100 mm worktube inner diameters 550 mm, 700 mm or 900 mm heated tube length Integral wire wound worktube 301, PID temperature controller with digital set & display Delayed start / process timer function as standard
controller base
CTF 1200 °C Wire Wound Single Zone Furnaces Tube furnaces with larger diameter and longer worktubes
CTF 1700 °C with programmer, shown with optional accessories
CTF 12/65/550
1800°C
1200°C
Optional 3216P1
Programmer
Tube Furnaces Accessories, Split Design, Rotation
In order to provide optimal conditions for the
different test requirements, Carbolite provides a
variety of tube furnace options and accessories for
These include for example insulation plugs, gas
tight end seals, radiation shields and end seals for
low and high vacuum applications.
SPTR Rotating Tilting Tube Furnaces Furnaces for heating powders and granular materials in a continuous
Laboratory scale simulation of industrial rotary calcining kilns, production scale processing for valuable products such as catalysts or bioceramics.
Features Up to 1600 °C maximum operating temperature Both split tube and enclosed tube formats are available
residence time Plain tubes for a great variety of applications available Options available for
– vibration, screw feed or combination sample introduction
– introduction and recovery of sample materials under an inert atmosphere– fully programmable temperature control
The VST furnace is ideal for wrap-around heating applications such as extension test rigs and vertical reaction tubes.
Features 1200 °C maximum operating temperature Heated lengths of 200, 300, 400, 600 and 900 mm An accessory worktube with an outside diameter up to
The hinged furnace body gives easy access for insertion of worktubes, reactor vessels or large samples.
As an additional option the VST furnaces are available with an even wider opening 'far-hinge' format
Control module with 2 metre conduit to furnace body
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1200°C
1600°C
VST 1200 °C Vertical Split Tube Furnaces The free standing vertical design for wrap around heating applications
Continuous operating temperature is 100 °C below maximum temperature
Custom made tube furnace
high vacuum pump
End seal and radiation shields for improved
uniformity
LHT 400 °C, 500 °C and 600 °C Laboratory High Temperature Ovens Universal bench top ovens with a wide range of optional accessories
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High Temperature Ovens A Versatile Range of Laboratory Ovens
Ovens are available from 3 litres to 10,000 litres and can be supplied with many load handling options.
Maximum operating temperatures range from 250 °C to 750 °C. Temperature control options range from
simple and accurate PID set point controllers to sophisticated multiple zone, cascade and programmable,
temperature control systems.
HTMA 400 °C, 500 °C and 600 °C
Advanced ovens for use with inert atmospheres
Suitable for example for removing organic contamination from glass and metal components, curing, heat shrinkage and testing of electronics materials.
Features 400 °C, 500 °C and 600 °C maximum operating
temperature 30, 60 and 120 litre capacities Heavy duty convection fan for good uniformity of ± 5 °C Ramp function with ± 0.5 °C stability, advanced
programmable control options Corrosion resistant, polished stainless steel interior Two multi-position shelves Available with accessories for moisture extraction, or
stoving and curing
HTMA -/95 & HTMA -/28
Suitable for heating materials without oxidation with applications in the testing and manufacture of electronic components, batteries, solar cells and catalysts.
Features 400 °C, 500 °C and 600 °C maximum operating
temperature 28, 95 & 220 Litre capacities PID set-point or optional programmable control Manual or automated (only with program controller)
gas switching
purge and process gases Stainless steel interior with perforated non-tip
shelves & runners Single side hinged door, with metal heat seal,
rubber gas tight seal and lever latch closure Fully seam welded interior to contain an inert
atmosphere such as argon or nitrogen
600°C
600°C
LHT 6/60
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Carbolite Ltd.Parsons Lane, Hope Hope Valley, S33 6RB UK
Phone +44 (0) 1433 620011Fax +44 (0) 1433 621198E-Mail [email protected] www.carbolite.com
Customised Products For Research & Process Applications
Because Carbolite has full control of manufacturing from design to construction and a market
bespoke products is a regular part of the service that we offer to our customers. Some examples
are illustrated below.
CUSTOMISED OVENS & FURNACES
Coke/iron ore reduction test rigs with models suitable for 1, 2 or 3
standard test methods
Large capacity 1300 °C 3 zone split tube furnace
Thermal cycling rig for accelerated aging tests on aerospace sensors
Oven for heating under argon, with multiple exhaust options
including condenser and afterburner
Double furnace system on rails designed to apply mobile heated zones onto a single tube for (CVD) chemical vapour deposition
CF cupellation furnace with side opening door
under a fume hood in a lab with a low ceiling
RHF chamber furnace with afterburner system for ceramic
binder burn off
High vacuum tube furnace with turbo-molecular vacuum pump