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    esson 38

    esson 38

    Introduction toUnderbalanced

    Drilling Technology

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    Wellsite UBDEquipment

    Camp

    GeologyNitrogen

    Separator

    Mud Treatment

    Rotating Head

    UB operators

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    UB DRILLING !"B#

    1998 Spears & sso!

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    Underbalanced Drilling in the United#tates

    YEAR

    95 96 97 98 99 00 01 02 03 04 05

    0

    2,000

    4,000

    6,000

    8,000

    10,000

    12,000

    14,000

    16,000

    TOT

    ALUNBD

    ERB

    ALANC

    ED

    WEL

    LS

    LOW

    HIGH

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    UBD De$nition

    %ormation &ressure is

    equal to or greater than'irculating &ressure

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    # Normally &ressured Reser(oirsppli!ations $or normal to a%oe normal

    pressured reseroirs utili'ing (uid

    systems in a !ontrolled (o) drillingte!*ni+ue"

    # Depleted Reser(oirs

    ,*ere a multi-p*ase !ir!ulating (uid isne!essary to a!*iee re+uired Bottom

    Hole Cir!ulating .ressure /BHC.0 -

    under%alan!ed or )it* minimal

    UBD Types

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    Barriers to UB rilling

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    REGUL)T"R* B)RRIER#to

    UnderBalance Drilling

    The regulatorsneed assuranceand details

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    B)RRIER# T" UB D+'

    RegulatoryLac, o- #tandards

    Lac, o- ,no.ledge

    Little statistical history

    'oncern about .ell controlEn(ironmental questions

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    "&ER)T"R# B)RRIER#

    The "peratorneeds

    e/perienceandcon$dence0

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    "&ER)T"R# &R"BLE1#

    Un-amiliar .ith the systemris, o- the ne.

    Lac, o- e/perienced people

    Economics Too e/pensi(e

    'oncern liability'oncern .ell bore stability

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    RE)#"N# %"R UBGR"WT2

    There are

    dri(ingeconomicreasons

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    UBD %orecast by Region

    UBD Forecast by Region

    -

    200

    400

    600

    800

    1,000

    1,200

    1996 1997 1998 1999 2000 2001 2002

    Wells

    US

    Ca

    E!"

    S#A$

    %E&A'"

    (E

    1998 Spears & sso!

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    RE)#"N# %"R UB

    GR"WT2

    Depleted reser(oirs

    ).areness o- s,in damage

    Limits o- lost circulation

    matl0'ost o- di3erential stic,ing

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    RE)#"N# %"R UB

    GR"WT2

    #er(ice co0 competition

    Trade 4ournal publications

    2ori5ontal drilling

    'onsultants a(ailable

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    TE'2NI')LI1&R"6E1ENT#

    We .ere not

    ready to putall o- thistogether untilthe 7889:s

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    TE'2NI')LI1&R"6E1ENT#

    'ompressor E(olution

    2ammer drillsNitrogenIncreased a(ailability

    Reduced cost"n site generation

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    TE'2NI')LI1&R"6E1ENT#

    Recyclable -oam systems

    Better gas separators'losed loop circulation

    2ydraulics models

    Impro(ed rotating headsWire line .et connect

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    TE'2NI')LI1&R"6E1ENT#

    Impro(ed 1WD

    Rig assist snubbing units'oiled tubing equipment

    Nondamaging drilling

    ;uidsTop dri(e

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    Reasons -or UB drilling

    Lostcirculation

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    Reasons -or UB drilling

    Lostcirculation

    %aster Drilling

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    Reasons -or UB drilling

    Lostcirculation

    %aster Drilling No

    Di3erential

    #tic,ing

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    Reasons -or UB drilling

    000

    Reduce

    Reser(oirDamage

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    Reasons -or UB drilling

    000

    Reduce

    Reser(oirDamage

    Impro(e &rod0

    E(aluation

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    E3ect o- #,in on &roductionRates

    2

    322

    422

    522

    822

    16222

    S7N

    B.

    : 12-3 2 1:-; -1

    h i l i i i

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    UBD is another tool in the toolbox,

    not a Panacea.

    &hysical Limitation toUBD

    # Bore*ole nsta%ility# Un!onsolidated Sands

    # ,ea< =ormations

    # Geopressured S*ales

    # Salt Beds

    #

    nade+uate Casing

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    &roduction Limits to UBD

    &ermeabilityis so lo. the

    5one needs tobe -rac,ed

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    1I#T%")1LI=UID G)#)ER)TED

    LI=UID

    Types o- %lo. Regimes

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    Generali5ed

    >%luid? #ystems

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    )Shaffer Rotating Blow-Out Preventor)2,!! "si rotating - ,!!! "si static

    Equipment Rotating2ead

    l d i l i

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    'losed Loop 'irculation#ystem

    SE*ARATOR

    OILTAN+S

    WATER

    TAN+S

    NITROGEN*U%*ERS

    %UDTAN+S

    RIG

    RIG

    *U%*S

    R-BO*

    TO*DRIESYSTE%

    CATCHERS

    SA%*LE

    CHO+E%ANI(OLD

    (LARESTAC+

    N2& (LUID

    %I

    CUTTINGRETURN

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    Stainless Steel

    >i+uid Nitrogen/-;32=0

    Car%on Steel

    Gaseous

    nitrogen to )ell82=6 2-126222psi

    .ump

    ?apori'er

    5"11";

    Equipment Gas #ource

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    )IR DRILLING

    ) brie- summary

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    )ir Drilling

    # ir@Gas drilling /Adust0 is a te!*ni+ue used inareas )*ere t*e $ormations are Ary i"e"6

    t*ere is no in(u o$ )ater or li+uid*ydro!ar%ons"

    #T*is medium re+uires signiD!ant !ompressed

    gas olumes to !lean t*e )ell )it* aerageelo!ities o$ oer ;6222 $t per minute"

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    )ir Drilling Dusting

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    )ir Drilling Bene$ts

    #Increased Rate o- &enetration#Reduced %ormation Damage

    #Impro(ed Bit &er-ormance#Lost 'irculation 'ontrol#'ontinuous Drill #tem Test

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    )ir@Dust Drilling Layout

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    1isting

    )ddition o- A to 9 bbl@hr o-;uid to the air stream0

    'leans and lubricates the bit'arries the cuttings to the

    sur-ace as a mist or more

    normally in a modi$ed t.ophase ;o.0

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    TT96-86 39

    %")1 DRILLING

    Basic 'omments

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    %oam Drilling

    #T*e most ersatile o$ t*e gas-generatedsystems"

    # EFe!tie operating range $rom 2"3 to 2"5 s"g"

    # Miture o$ gas p*ase and $oaming solution"

    # =oam (o) aries )it* dept* in t*e *ole"# dusta%le eFe!tie BH."

    # En*an!ed li$ting and )ell %ore !leaning"

    # Adispla!ing medium6 not a propellingmedium"

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    %oam C2eading

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    Impro(ed 2ole 'leaning

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    %oam Drilling Bene$ts

    # =aster .enetration rate

    # >o) ir re+uirements

    # >o) (uid re+uirements# >o) Hydrostati! *ead

    # No damage to $ormation

    # Continuous rill Stem test# Best $or large *oles

    1ist or %oam Drilling

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    1ist or %oam DrillingLayout

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    G)#E)TED

    "R

    )ER)TED

    DRILLING

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    Gaseate

    1ist

    TransitionWater

    Gas

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    )erated %luid

    # GasiD!ation o$ .rimary rilling =luid"

    # nitially designed as a te!*ni+ue to lig*tenmud to redu!e lost !ir!ulation"

    # Met*ods# Standpipe ine!tion

    #et Su%

    # .arasite String

    # ual Casing String# s an UB (uid6 it is easiest to !ontrol in small

    *oles"

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    #Small ine!tion string run simultane )it* intermediate !asing"

    #ne!ted gas does not aFe!t

    %it *ydrauli!s"# ne!ted gas does not eFe!t M,

    &arasite #tring

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    )erated %luid Layout

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    Compressor@N3Cost

    Rotating B.Is

    Solid@>i+uid@GasSeparation

    Corrosion

    ?i%ration

    Hig* Tor+ue@rag

    Bore*ole Sta%ilityM, Transmission

    Hydrauli! Cal!ulations

    Cuttings >i$ting

    =luid n(u=ire@Eplosions

    Under%alan!edCompletion

    )erated Drilling &roblems