introunderbalanceddrill.ppt
TRANSCRIPT
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esson 38
esson 38
Introduction toUnderbalanced
Drilling Technology
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Wellsite UBDEquipment
Camp
GeologyNitrogen
Separator
Mud Treatment
Rotating Head
UB operators
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UB DRILLING !"B#
1998 Spears & sso!
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Underbalanced Drilling in the United#tates
YEAR
95 96 97 98 99 00 01 02 03 04 05
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
TOT
ALUNBD
ERB
ALANC
ED
WEL
LS
LOW
HIGH
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UBD De$nition
%ormation &ressure is
equal to or greater than'irculating &ressure
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# Normally &ressured Reser(oirsppli!ations $or normal to a%oe normal
pressured reseroirs utili'ing (uid
systems in a !ontrolled (o) drillingte!*ni+ue"
# Depleted Reser(oirs
,*ere a multi-p*ase !ir!ulating (uid isne!essary to a!*iee re+uired Bottom
Hole Cir!ulating .ressure /BHC.0 -
under%alan!ed or )it* minimal
UBD Types
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Barriers to UB rilling
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REGUL)T"R* B)RRIER#to
UnderBalance Drilling
The regulatorsneed assuranceand details
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B)RRIER# T" UB D+'
RegulatoryLac, o- #tandards
Lac, o- ,no.ledge
Little statistical history
'oncern about .ell controlEn(ironmental questions
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"&ER)T"R# B)RRIER#
The "peratorneeds
e/perienceandcon$dence0
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"&ER)T"R# &R"BLE1#
Un-amiliar .ith the systemris, o- the ne.
Lac, o- e/perienced people
Economics Too e/pensi(e
'oncern liability'oncern .ell bore stability
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RE)#"N# %"R UBGR"WT2
There are
dri(ingeconomicreasons
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UBD %orecast by Region
UBD Forecast by Region
-
200
400
600
800
1,000
1,200
1996 1997 1998 1999 2000 2001 2002
Wells
US
Ca
E!"
S#A$
%E&A'"
(E
1998 Spears & sso!
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RE)#"N# %"R UB
GR"WT2
Depleted reser(oirs
).areness o- s,in damage
Limits o- lost circulation
matl0'ost o- di3erential stic,ing
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RE)#"N# %"R UB
GR"WT2
#er(ice co0 competition
Trade 4ournal publications
2ori5ontal drilling
'onsultants a(ailable
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TE'2NI')LI1&R"6E1ENT#
We .ere not
ready to putall o- thistogether untilthe 7889:s
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TE'2NI')LI1&R"6E1ENT#
'ompressor E(olution
2ammer drillsNitrogenIncreased a(ailability
Reduced cost"n site generation
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TE'2NI')LI1&R"6E1ENT#
Recyclable -oam systems
Better gas separators'losed loop circulation
2ydraulics models
Impro(ed rotating headsWire line .et connect
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TE'2NI')LI1&R"6E1ENT#
Impro(ed 1WD
Rig assist snubbing units'oiled tubing equipment
Nondamaging drilling
;uidsTop dri(e
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Reasons -or UB drilling
Lostcirculation
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Reasons -or UB drilling
Lostcirculation
%aster Drilling
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Reasons -or UB drilling
Lostcirculation
%aster Drilling No
Di3erential
#tic,ing
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Reasons -or UB drilling
000
Reduce
Reser(oirDamage
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Reasons -or UB drilling
000
Reduce
Reser(oirDamage
Impro(e &rod0
E(aluation
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E3ect o- #,in on &roductionRates
2
322
422
522
822
16222
S7N
B.
: 12-3 2 1:-; -1
h i l i i i
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UBD is another tool in the toolbox,
not a Panacea.
&hysical Limitation toUBD
# Bore*ole nsta%ility# Un!onsolidated Sands
# ,ea< =ormations
# Geopressured S*ales
# Salt Beds
#
nade+uate Casing
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&roduction Limits to UBD
&ermeabilityis so lo. the
5one needs tobe -rac,ed
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1I#T%")1LI=UID G)#)ER)TED
LI=UID
Types o- %lo. Regimes
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Generali5ed
>%luid? #ystems
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)Shaffer Rotating Blow-Out Preventor)2,!! "si rotating - ,!!! "si static
Equipment Rotating2ead
l d i l i
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'losed Loop 'irculation#ystem
SE*ARATOR
OILTAN+S
WATER
TAN+S
NITROGEN*U%*ERS
%UDTAN+S
RIG
RIG
*U%*S
R-BO*
TO*DRIESYSTE%
CATCHERS
SA%*LE
CHO+E%ANI(OLD
(LARESTAC+
N2& (LUID
%I
CUTTINGRETURN
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Stainless Steel
>i+uid Nitrogen/-;32=0
Car%on Steel
Gaseous
nitrogen to )ell82=6 2-126222psi
.ump
?apori'er
5"11";
Equipment Gas #ource
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)IR DRILLING
) brie- summary
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)ir Drilling
# ir@Gas drilling /Adust0 is a te!*ni+ue used inareas )*ere t*e $ormations are Ary i"e"6
t*ere is no in(u o$ )ater or li+uid*ydro!ar%ons"
#T*is medium re+uires signiD!ant !ompressed
gas olumes to !lean t*e )ell )it* aerageelo!ities o$ oer ;6222 $t per minute"
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)ir Drilling Dusting
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)ir Drilling Bene$ts
#Increased Rate o- &enetration#Reduced %ormation Damage
#Impro(ed Bit &er-ormance#Lost 'irculation 'ontrol#'ontinuous Drill #tem Test
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)ir@Dust Drilling Layout
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1isting
)ddition o- A to 9 bbl@hr o-;uid to the air stream0
'leans and lubricates the bit'arries the cuttings to the
sur-ace as a mist or more
normally in a modi$ed t.ophase ;o.0
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TT96-86 39
%")1 DRILLING
Basic 'omments
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%oam Drilling
#T*e most ersatile o$ t*e gas-generatedsystems"
# EFe!tie operating range $rom 2"3 to 2"5 s"g"
# Miture o$ gas p*ase and $oaming solution"
# =oam (o) aries )it* dept* in t*e *ole"# dusta%le eFe!tie BH."
# En*an!ed li$ting and )ell %ore !leaning"
# Adispla!ing medium6 not a propellingmedium"
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%oam C2eading
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Impro(ed 2ole 'leaning
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%oam Drilling Bene$ts
# =aster .enetration rate
# >o) ir re+uirements
# >o) (uid re+uirements# >o) Hydrostati! *ead
# No damage to $ormation
# Continuous rill Stem test# Best $or large *oles
1ist or %oam Drilling
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1ist or %oam DrillingLayout
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G)#E)TED
"R
)ER)TED
DRILLING
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Gaseate
1ist
TransitionWater
Gas
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)erated %luid
# GasiD!ation o$ .rimary rilling =luid"
# nitially designed as a te!*ni+ue to lig*tenmud to redu!e lost !ir!ulation"
# Met*ods# Standpipe ine!tion
#et Su%
# .arasite String
# ual Casing String# s an UB (uid6 it is easiest to !ontrol in small
*oles"
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#Small ine!tion string run simultane )it* intermediate !asing"
#ne!ted gas does not aFe!t
%it *ydrauli!s"# ne!ted gas does not eFe!t M,
&arasite #tring
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)erated %luid Layout
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Compressor@N3Cost
Rotating B.Is
Solid@>i+uid@GasSeparation
Corrosion
?i%ration
Hig* Tor+ue@rag
Bore*ole Sta%ilityM, Transmission
Hydrauli! Cal!ulations
Cuttings >i$ting
=luid n(u=ire@Eplosions
Under%alan!edCompletion
)erated Drilling &roblems