irz oilfield equipment (esp)

www.irz.ru

Izhevskiy Radiozavod (IRZ)

www.irz.ru

Oilfield EquipmentJan. 2016

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Izhevskiy Radiozavod (IRZ)

Date of foundation

Total number of employees

Engineering department

Parts testing center

Customer representative offices

March 6, 1958

5 200

600

procurement, tests, supply of electronic components

Ministry of Defense, Russian Railways

Space-related electronics

Oilfield electronic equipment

Railway automatics & safety systems

User navigation equipment

Telecommunication systems

Video systems

Control & measuring equipment

AO “Izhevskiy Radiozavod” (IRZ ) is a Russian company focused on the design and production of radio-electronic equipment for various fields of application.

s

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IRZ TEK – subsidiary company of IRZ

Affiliated company of AO “Izhevskiy Radiozavod” Founded in 1997 Facility location: Izhevsk, Russian Federation The leading supplier of ESP downhole monitoring

systems and control stations in the national market

IRZ TEK is one of the top companies in Russia specialized in the design and production of oilfield electronic equipment

Over than 15 yearsin the industry

Izhevsk

IRZ TEK Products

Downhole Monitoring Systems

• Downhole Monitoring Systems for ESP, rod-pump, PCP, and gas lift/ flowing wells

• Flow-metering Downhole Monitoring Systems for ESP

• Anti-scaling Downhole Monitoring Systems for ESP

• Dual Completion Downhole Monitoring Systems for ESP

Control Stations

• Switchboards for ESP

• Soft starters for ESP

• VSD for ESP• VSD for permanent

magnet and asynchronous motors

• VSD for rod-pumps

ESP systems

• Complete ESP-based systems of ground and downhole artificial lift equipment of other Russian suppliers (pumps, motors, seals, cables, etc.)

Equipment for Testing, Maintenance,

and Supervision• Test benches, check-

out units

• Simulation equipment• Supervision systems

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TM-data registered by the system: Pump suction pressure Stratum fluid temperature Motor oil pressure Motor oil temperature Motor stator winding temperature Motor vibration level Motor power cable insulation resistance

Downhole Monitoring Systems for ESP

downhole sensor

TM-d

ata

surface acquisition unit

TM-data

ESP control station

Downhole monitoring systems for ESPIRZ TMS series

The downhole monitoring system for ESP consists of: downhole sensor surface data acquisition unit motor adapter

Serial production since 1998

Features: high accuracy tolerance to interferences high endurance easy maintenance low cost transmission of TM-data to the

ground unit via the motor power cable

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The system consists of: downhole sensor flow meter surface acquisition unit motor adapter logging cable for connection between the

downhole sensor and the flow meter

Flow MeterRM20 is a vortex-type flow meter with non-moving parts and that is an advantage comparing to a paddle flow meter using a turbine which is the weakest part of it. The flow meter is resistant to corrosion in reservoir operating conditions.

downhole sensor flow meter

Flow-metering downhole monitoring systems for ESPIRZ TMS-R series

TM data registered by the system include flow rate, fluid temperature, and pressure at the discharge of the submersible pump

surface acquisitionunit

Flow-metering Downhole Monitoring Systems for ESP

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Tubing

Flow meter

ESP

Motor power cable

Motor

Motor adapter

Logging cable

Downhole sensor

Anti-Scaling System

Features Pilot-1 is connected to the motor and powered from the stator coil

of the motor (motor is to be modified) data can be transferred via the downhole monitoring system

when the motor is off high reliability series production

The PILOT-1 anti-scaling system is a patented device for treating oil wells to reduce scaling on outer and inner surfaces of downhole equipment and to achieve the highest efficiency of the oil well.

Change of crystal structure

Before After Without anti-scaling system Withanti-scaling system

downhole sensor

PILOT-1 anti-scaling unit

Anti-scaling downhole monitoring systems for ESPPILOT-1

The system consists of: PILOT-1 anti-scaling downhole unit with protective centralizer downhole sensor ground acquisition unit bearing support

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Dual Completion Downhole Monitoring Systems for ESP

The IRZ TMS-ORD4 integrated system is designed for dual-completion wells equipped with one ESP. It provides leak-proof separation or restriction of one of the reservoirs without shutdown of the motor

IRZ TMS-ORD4 consists of: a downhole sensor with a motor bearing

support an electric valve a variable speed drive or a ground

acquisition unit packer equipment, the type is according

to the well characteristics

The IRZ TMS-ORD2 integrated system with a thru shaft is designed for dual-completion wells equipped with one motor and two pumps

IRZ TMS-ORD2 consists of: a ground acquisition unit a downhole sensor a downhole geophysical unit

In collaboration with:

Dual completion downhole monitoring systems for ESPIRZ TMS-ORD series

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Downhole Monitoring Equipment for Rod-pumps/ PCP/ Gas Lift/ Flowing Wells

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Downhole monitoring equipment for rod-pumps/ PCP/ gas lift or flowing wellsDownhole equipment: BP28L downhole sensor Logging cable (optional)Surface equipment: ASPT or BST-K ground data acquisition units

Surface data acquisition units - 60 ˚C … + 60 ˚C temperatures range digital display, keyboard data reading to a USB card Modbus RTU protocol for in-system integration GPRS channel (for ASPT only) Connectable to any control station Downhole sensor digital interface ø 28 mm compact package high accuracy of reading pressure & temperature high update rate resistance to sulfurated hydrogen containing media two channels for measuring pressure / temperature

BP28L downhole sensor

ASPT surface acquisition unit

(autonomous unit)

BST-K surface acquisition unit (installed in the control

station)

or

Control Stations

Switchboards for ESPIRZ-200 series

Power of the motor connected:3-250 kW

Soft Starters for ESP IRZ-700 series

Power of the motor connected: 14-320 kW

Variable Speed Drives for ESP with Asynchronous MotorsIRZ-500 series


Variable Speed Drives for Rod –PumpsIRZ-410 series


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Variable Speed Drives for Permanent Magnet and Asynchronous MotorsIRZ-540 series


Complete ESP Solutions

IRZ TEK provides complete ESP systems including the full range of downhole and surface equipment :

pumps motors gas separators motor seals downhole sensors power cables surface control stations

We build up strong and long-term relationship with our partners to solve the most challenging problems of our clients

IRZ TEK offers technical and engineering support of the products, carrying out installation, warranty and service maintenance, upgrading hardware and software, training the operating staff

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Complete ESP Solutions

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IRZ collaborate with New Technology LLC, the Russian manufacturer of ESP systems.

Pumps

for normal and harsh environment 92 and 103 mm diameter flow rate 100 .. 5000 BPD head up to 3600 m corrosion resistance modifications packed assembly

Motors

asynchronous, oil-filled 103 and 117 mm diameter 1, 2, or 3 sections up to 360 kW 3-phase, 50 Hz fluid temperature up to 150°С IPX8 protection class high-voltage modification water injection modification

Main Customers

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Lukoil

Rosneft

Surgutneftegas

Slavneft

Tatneft

Bashneft

Gazprom-neft

Yuganskneftegaz

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Certificates and Licenses

The quality management system of IRZ TEK is certified for compliance to

ISO 9001:2008ISO 14001:2004 OHSAS 18001:2007 IRIS

Ivan Isaev , Business Development ManagerOffice: + 7 3412 501 189 Mobile: +7 904 279 77 69Fax: +7 3412 500 766 Email: [email protected]

Izhevskiy Radiozavod (IRZ) 19 Bazisnaya street, city of Izhevsk, Russia, 426034 Web: www.irz.ru

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