Download - IRZ oilfield equipment (ESP)
www.irz.ru
Izhevskiy Radiozavod (IRZ)
www.irz.ru
Oilfield EquipmentJan. 2016
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Izhevskiy Radiozavod (IRZ)
Date of foundation
Total number of employees
Engineering department
Parts testing center
Customer representative offices
March 6, 1958
5 200
600
procurement, tests, supply of electronic components
Ministry of Defense, Russian Railways
Space-related electronics
Oilfield electronic equipment
Railway automatics & safety systems
User navigation equipment
Telecommunication systems
Video systems
Control & measuring equipment
AO “Izhevskiy Radiozavod” (IRZ ) is a Russian company focused on the design and production of radio-electronic equipment for various fields of application.
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IRZ TEK – subsidiary company of IRZ
Affiliated company of AO “Izhevskiy Radiozavod” Founded in 1997 Facility location: Izhevsk, Russian Federation The leading supplier of ESP downhole monitoring
systems and control stations in the national market
IRZ TEK is one of the top companies in Russia specialized in the design and production of oilfield electronic equipment
Over than 15 yearsin the industry
Izhevsk
IRZ TEK Products
Downhole Monitoring Systems
• Downhole Monitoring Systems for ESP, rod-pump, PCP, and gas lift/ flowing wells
• Flow-metering Downhole Monitoring Systems for ESP
• Anti-scaling Downhole Monitoring Systems for ESP
• Dual Completion Downhole Monitoring Systems for ESP
Control Stations
• Switchboards for ESP
• Soft starters for ESP
• VSD for ESP• VSD for permanent
magnet and asynchronous motors
• VSD for rod-pumps
ESP systems
• Complete ESP-based systems of ground and downhole artificial lift equipment of other Russian suppliers (pumps, motors, seals, cables, etc.)
Equipment for Testing, Maintenance,
and Supervision• Test benches, check-
out units
• Simulation equipment• Supervision systems
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TM-data registered by the system: Pump suction pressure Stratum fluid temperature Motor oil pressure Motor oil temperature Motor stator winding temperature Motor vibration level Motor power cable insulation resistance
Downhole Monitoring Systems for ESP
downhole sensor
TM-d
ata
surface acquisition unit
TM-data
ESP control station
Downhole monitoring systems for ESPIRZ TMS series
The downhole monitoring system for ESP consists of: downhole sensor surface data acquisition unit motor adapter
Serial production since 1998
Features: high accuracy tolerance to interferences high endurance easy maintenance low cost transmission of TM-data to the
ground unit via the motor power cable
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The system consists of: downhole sensor flow meter surface acquisition unit motor adapter logging cable for connection between the
downhole sensor and the flow meter
Flow MeterRM20 is a vortex-type flow meter with non-moving parts and that is an advantage comparing to a paddle flow meter using a turbine which is the weakest part of it. The flow meter is resistant to corrosion in reservoir operating conditions.
downhole sensor flow meter
Flow-metering downhole monitoring systems for ESPIRZ TMS-R series
TM data registered by the system include flow rate, fluid temperature, and pressure at the discharge of the submersible pump
surface acquisitionunit
Flow-metering Downhole Monitoring Systems for ESP
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Tubing
Flow meter
ESP
Motor power cable
Motor
Motor adapter
Logging cable
Downhole sensor
Anti-Scaling System
Features Pilot-1 is connected to the motor and powered from the stator coil
of the motor (motor is to be modified) data can be transferred via the downhole monitoring system
when the motor is off high reliability series production
The PILOT-1 anti-scaling system is a patented device for treating oil wells to reduce scaling on outer and inner surfaces of downhole equipment and to achieve the highest efficiency of the oil well.
Change of crystal structure
Before After Without anti-scaling system Withanti-scaling system
downhole sensor
PILOT-1 anti-scaling unit
Anti-scaling downhole monitoring systems for ESPPILOT-1
The system consists of: PILOT-1 anti-scaling downhole unit with protective centralizer downhole sensor ground acquisition unit bearing support
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Dual Completion Downhole Monitoring Systems for ESP
The IRZ TMS-ORD4 integrated system is designed for dual-completion wells equipped with one ESP. It provides leak-proof separation or restriction of one of the reservoirs without shutdown of the motor
IRZ TMS-ORD4 consists of: a downhole sensor with a motor bearing
support an electric valve a variable speed drive or a ground
acquisition unit packer equipment, the type is according
to the well characteristics
The IRZ TMS-ORD2 integrated system with a thru shaft is designed for dual-completion wells equipped with one motor and two pumps
IRZ TMS-ORD2 consists of: a ground acquisition unit a downhole sensor a downhole geophysical unit
In collaboration with:
Dual completion downhole monitoring systems for ESPIRZ TMS-ORD series
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Downhole Monitoring Equipment for Rod-pumps/ PCP/ Gas Lift/ Flowing Wells
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Downhole monitoring equipment for rod-pumps/ PCP/ gas lift or flowing wellsDownhole equipment: BP28L downhole sensor Logging cable (optional)Surface equipment: ASPT or BST-K ground data acquisition units
Surface data acquisition units - 60 ˚C … + 60 ˚C temperatures range digital display, keyboard data reading to a USB card Modbus RTU protocol for in-system integration GPRS channel (for ASPT only) Connectable to any control station Downhole sensor digital interface ø 28 mm compact package high accuracy of reading pressure & temperature high update rate resistance to sulfurated hydrogen containing media two channels for measuring pressure / temperature
BP28L downhole sensor
ASPT surface acquisition unit
(autonomous unit)
BST-K surface acquisition unit (installed in the control
station)
or
Control Stations
Switchboards for ESPIRZ-200 series
Power of the motor connected:3-250 kW
Soft Starters for ESP IRZ-700 series
Power of the motor connected: 14-320 kW
Variable Speed Drives for ESP with Asynchronous MotorsIRZ-500 series
Power of the motor connected: 5-320 kW
Variable Speed Drives for Rod –PumpsIRZ-410 series
Power of the motor connected: 5-55 kW
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Variable Speed Drives for Permanent Magnet and Asynchronous MotorsIRZ-540 series
Power of the motor connected: 14-320 kW
Complete ESP Solutions
IRZ TEK provides complete ESP systems including the full range of downhole and surface equipment :
pumps motors gas separators motor seals downhole sensors power cables surface control stations
We build up strong and long-term relationship with our partners to solve the most challenging problems of our clients
IRZ TEK offers technical and engineering support of the products, carrying out installation, warranty and service maintenance, upgrading hardware and software, training the operating staff
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Complete ESP Solutions
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IRZ collaborate with New Technology LLC, the Russian manufacturer of ESP systems.
Pumps
for normal and harsh environment 92 and 103 mm diameter flow rate 100 .. 5000 BPD head up to 3600 m corrosion resistance modifications packed assembly
Motors
asynchronous, oil-filled 103 and 117 mm diameter 1, 2, or 3 sections up to 360 kW 3-phase, 50 Hz fluid temperature up to 150°С IPX8 protection class high-voltage modification water injection modification
Main Customers
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Lukoil
Rosneft
Surgutneftegas
Slavneft
Tatneft
Bashneft
Gazprom-neft
Yuganskneftegaz
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Certificates and Licenses
The quality management system of IRZ TEK is certified for compliance to
ISO 9001:2008ISO 14001:2004 OHSAS 18001:2007 IRIS
Ivan Isaev , Business Development ManagerOffice: + 7 3412 501 189 Mobile: +7 904 279 77 69Fax: +7 3412 500 766 Email: [email protected]
Izhevskiy Radiozavod (IRZ) 19 Bazisnaya street, city of Izhevsk, Russia, 426034 Web: www.irz.ru
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