iso 9001 iatf 16949 iso 14001 ohsas 18001 ped ibr nabl iso… · 2019-02-23 · •iso 9001 •iatf...

• ISO 9001 • IATF 16949 • ISO 14001 • OHSAS 18001 • PED • IBR • NABL ISO/IEC 17025 LAB

Capabilities

• Founded in 1982. > 500 employees. > 25% Exports

• Global Supplier of Forged, Machined, Turnkey, Tested Components

• 1st Company in India to provide Forged, Machined, Coated, Cladded components

• Fully Integrated Open and Closed Die Forging Facility with annual capacityof 25,000 Tons Closed Die Forging - 18,000 Tons. Single piece < 150 kgs

Open Die Forging - 7,000 Tons. Single piece < 5000 kgs

• ISO 9001 approved Machining Components Division with Coating and Cladding facilities - over 60% machined parts

About

• Created a "Machined Components Super Market" for over 250 components with significant benefits to Customer -

Zero days of manufacturing lead time

Number of suppliers managed by customer reduced from 10 to 1

Inventory management resources of space & staff dramatically reduced

WHF assumed ownership for Quality, Delivery and Supplier Management

• We add value to our product by anticipating customer needs

Cladding Services for Weld Overlay of Inconel over components

Coating Services for PTFE, Xylan, Everslik and other coatings

• Consignment and supply around inventory programs

• Multi-year supply programs with price variation clauses and yearly cost reductions

Customer Focused Innovative Solutions

• Services

• Forging, Heat Treatment and Machining Services

• Metallurgical and Metrological Lab Testing Services

• Coating and Cladding Services

• Tool Room Services for Tool and Die making

• All Services under WHF umbrella

• Solutions• Supply of Machined, Turnkey and Tested components

• Significant supply chain management experience - devise complete solutions for customers

Case Carburizing, Vacuum Brazing, Elastomer Molding, Hydrostatic testing, Air Leak Testing

• WHF can make capital investments to meet customer needs

Examples - Cylindrical grinding, specialized machining cells etc.

1 Stop Shop for Engineering Solutions

Certifications

ISO 14001:2004Cert. No: IND16.8443/U2016

PED 2014/68/EU Annex I Clause 4.3 Cert. No. 4254-2014-CE-IND-DNV

IATF 16949:2016Cert. No. 197153 –2016 – AQ-IND-IATF

ISO 9001:2015 Cert. No-IND17.3449U/Q

OHSAS 18001:2007Cert. No: IND16.8443/U201

Our Prestigious Clientele

Quality Forgings Need Quality RM

Commonly forged gradesCarbon and Low Alloy Steels

Case Carburizing Steels Stainless, Duplex & Super Duplex SteelsThrough Hardening Steels

ASTM A105 AISI 8620 SAE 8822 H AISI 410 DIN 1.4462 42CrMo4/EN 19

A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 DIN 1.4418 43B17

AISI 4130 17NiCrMo6-4 EN353 AISI 304 DIN 1.4057 AISI 4330V

AISI 4140 EN 36C 16MnCr5 AISI 08020 ASTM A 182 F321 ASTM A 182 F22

AISI 4340 EN 354 815M17 AISI 420 17-4PH EN 24/817M40

S355J2 20MnCr5 AISI 316L F6NM

AISI 304L F 11

F 347 F91

F317

• Strategic relations with renowned Steel Mills globally • Original mill test certificates with each supply• API qualified for INCONEL, Monel, Ni alloy forgings

Closed Die Open Die 3” Upsetter

5 Hammers: 1 - 8 Tons1 Press: 1000 Tons

2 Hammer: 2 Ton, 3 Ton1 Press: 1000 Tons

Maximum Shank 80mmMaximum Upset 125mm

Forged Component Weight: 1- 150 Kgs

Forged Component Weight: 50 - 5000 Kgs

Forged Component Weight: 2 - 25 Kgs

Forging Services

In-house High-Tech Die Design and Forge Simulation Expertise

• Developed over 4000 unique forged components

• Featurecam used to create Numerically Controlled Tool Path for die cutting on high speed CNCs

• D’form, state of the art software, simulates forging processes to obtain 1st time right forgings

• Solid Works software for design and analysis

• Shaft - Dia: 150 to 450 mm, Length: 4.5 m, Weight: 4.5 Ton max

• Gear Blank/Crane - Wheel - Dia: 400 to 1100 mm, Thickness: 400 mm, Weight: 1.5 Ton

• Block - Square: 150 to 450 mm, Length: 4.5 m, Weight: 4.5 Ton max

Forging Services

1000 Ton Forging Press Heat Treatment Furnace

Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate

Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc

Dual Plate Check Valve Body

Tees/CrossBlock

Round/Gear Blank

Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular

VALVE / OIL & GAS EQUIPMENT

Products

Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT

Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging

Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging

CONSTRUCTION & MINING EQUIPMENT

Products

Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke

Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link

Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener

AUTOMOTIVE & OTHERSProducts

Batch Furnace Continuous Furnace Instrumentation

Capacity 1.5 - 6 Tons Capacity 1 Ton/hourCapacity 500 kg/hour

Calibrated to API 6A, AMS 2750E standards

Processes• Normalizing• Annealing, ISO-Annealing• Solution Annealing• Post Weld Stress Relieving• Hardening & Tempering• Precipitation Hardening• Quenching Media

i. Oilii. Wateriii. Polymer

Processes• Normalizing• ISO-Annealing• Hardening• Tempering• Quenching Media

i. Oilii. Wateriii. Polymer

• Chino HT Chart Recorders

• Chino Data Loggers• K - Type Thermo-Couples• Temperature Controllers• Auto Charger for Quench

Application• Deep-throat, fully

automated Hardness Tester calibrated as per ISO 6506-1

Heat Treatment Services

Automated Deep Throat Brinell Hardness Tester

Auto charger for quenching operation

Continuous furnace with extractor mechanism for quenching operation

Heat Treatment Services• Spare capacity of > 500 Tons / Month for in 11 furnaces• Maximum height/outer diameter - 400mm • Maximum length - 4 m

• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell

• Client Approvals – Schlumberger, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco, Baker Hughes

ISO/IEC 17025 Accredited Lab

ChemicalTesting

Optical Spectrometer

ARL 3460

UltrasonicMagneticParticle

Chemical Analysis

Micro-Structure

Grain-Flow

Impact @

-196C

TensileBend Test

BrinellRockwellHardness

Testing

MechanicalTesting

ISO

IS ASTM

Standards Followed

Phases Volume Fraction

Corrosion Test

(practice A & E)

Thermo-Metallic Phase

Detection

Metallurgical Tests for Stainless Steel

ARL Spectrometer (26 Channels)

Universal Testing machine (0.2% PS)

ASTM Impact Testing done till -196C

Metallurgical and NDT Testing Services• NDT includes Ultrasonic, Magnetic Particle and Liquid Penetrant • Third party testing services and certifications provided in

accordance with ISO/IEC 17025:2005, ASTM, IS and ISO Standards

• ISO 9001:2015 Approved

• State of the Art Machining Facility in Chakan, Pune

• Turnkey Tested Components for Dresser Valves, Emerson, GE, Schlumberger and Velan Valves

• In-house Hydrostatic Testing up to 1500 Bar/21,000 PSI

• Metrology Lab with CMM, Conturograph, Video Image Analyzer

WHF – Machining Components Division

Sr. No Description Qty Capacity

1CNC Turning CentersDoosan, DMG Mori, ACE, LMW

16 10mm to 500mm Turning Diameter / ABC –100mm to 1000mm

Vertical Turning Centers BFW, LMW

3 Turning Dia 100mm – 600mm

2Horizontal Machining Centers – twin palletsOkuma, Mitsui Seiki, Doosan, BFW

4 X-560-700; Y-410-800; Z-460-700

Vertical Machining CentersOkuma, Haas, Dahlih, LMW

10 X-762-1350; Y-508-630; Z-406.4-700

3 Magnetic Particle Inspection Machines 6 Coil dia-12" length-54"

4 Grinding Machines 1 Size -1'‘ * 8''

Machining Capabilities• Over 35 CNC Machines

• Carl-Zeiss CMM and NIKON CMM• Carl-Zeiss Conturograph; Hauser Profile

Projector

• Gage Master for Thread Profile Measurement• Surface roughness tester – Karl Maher

State-of-the-art Metrology Lab

Machined Components

Machined Components

21

VALVE BODY VALVE BODY VALVE BODY

Coating Plant

22

Coated Components

23

Coated & Cladded Components

Thank You!!!!

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iso 9001 iatf 16949 iso 14001 ohsas 18001 ped ibr nabl iso… · 2019-02-23 · •iso 9001 •iatf...

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