iso managementsysteme seminare & audits aiag cqi ......the new aiag cqi-9, 4th edition was...
TRANSCRIPT
-
ISO Managementsysteme
Seminare & Audits
AIAG CQI Standards
TopQM-Systems ist lizenzierter Trainingspartner von:
Automotive Support
TopQM-Systems Online Training
New CQI-9, 4th Edition – Key Changes
TopQM_online_lecture_new_CQI9_4.Edition_main_changes_V003_en.
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Co
nte
nt
The Most Important Changes to the new CQI-9
Seminar Possibilities with regards to the new CQI-9
Summary / Conclusion
Welcome and Introduction of Trainer Team
3
4
5
1
In Closing7
Sequence of the Online Training2
Short Feedback Session: Q & A by the Trainer6
Page 2
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Welcome and Introduction of Trainers
Page 3
Mirko Nowak
Andreas Redaoui
TopQM-Systems QM ExpertsAIAG CQI-Trainers / SpeakersAIAG CQI-Auditors
CQI-9 Pioneers since 2006
certified VDA-QMC TrainersVDA6.3 AuditorsIATF16949 1st & 2nd Party Auditors
PSCR Trainers
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Sequence & Communication Rules
Duration of Presentation ca. 1h - 45 min. presentation + 15 min. answering most important questions
Page 4
You have the possibility to pose questions briefly via Chat – we shall answer the top 5 questions at the end of thepresentation
Share screen: please DO NOT share your screen – except if the moderator gives his permission
Further Actions: please DO NOT activate RECORDING – this would be visible to all
TEAMS Functions
Begin Recording
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Sequence & Communication Rules
After the Online Presentation you will receive:
>the Presentation for download on our Home Page:www.topqm.de & www.topqm.com
a
Page 5
Please switch your microphone to „MUTE"
Please switch OFF your camera
https://topqm.com/topqm-online-service-en/online-lecture-cqi-9-4th-edition
https://topqm.de/topqm-online-service/online-vortrag-cqi-9-4th-edition
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
The Most Important Changes in the New CQI-9
new 4. Edition
June 2020
Source: AIAG www.aiag.org, Southfield MI , USA
Page 6
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
The new AIAG CQI-9, 4th Edition was officially released in June 2020And is officially published as:
CQI-9, 4th Edition, Juni 2020
This CQI Standard is officially registered under the following ISBN no.:
ISBN 978 1 60534 44 9Source: AIAG www.aiag.org, Southfield MI , USA
Page 7
AIAG Product Code
XO-CQI-9-4
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
The Most Important Changes in the New CQI-9
Source: AIAG www.aiag.org, Southfield MI , USA
Page 8
October 2011
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 9
Process Tables
CARBON CORRECTION
The Process Tables have remained, with onlyminor changes
Already published in May 2014 as ERRATA Sheet
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 10
CQI-9 4th Edition
CQI-9 Structure NEW
Cover Sheet
Sections 1-3
Section 4 Jobaudit
Process TablesNo Changes in Structure
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 11
Cover Sheet…has not had major
changes in terms of content
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 12
Cover Sheet – Audit Evaluation
The system for Evaluation hasremained unchanged
No Changes
„Needs Immediate Action“:
The methodology has become stricter! This means that the Responsible for Quality must be involved and must approve the respectivedeviations, as well as stop the productionwhen suspect parts are being produced
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 13
Section 1-3
Section 1 - Management Responsibility and Quality Planning
Section 2 - Floor and Material Handling Responsibility
Section 3 - Equipment
No Structural Change
Main Audit Questionnaire
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 14
Generally unchanged, with exception of specific contentadditions, such as CP, Process Parameters ….
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 15
Assessor QualificationsThe Assessor Qualifications for conducting HTSA audits havechanged!
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 16
Die Mindestinhalte der Pyrometrie-Protokolle wurden aktualisiert
Test report P 3.2.5 Instrument Calibration
Test report P 3.4.7 TUS Report
Test report P 3.3.5 SAT Report
Some requirements have bee added with respect to minimum content of test reports, such as
Point P3.2.5 (Instrument) and P3.3.5 (SAT) Accreditation Symbol on the test report if not performed inhouse Signatures are now possible in electronic form
On the TUS report, more technical points were included
Source: www.dakks.de Source: www.ilac.org
International Laboratory Accreditation Cooperation
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 17
RTDs (Resistance Temperature Detectors) are now included
Section P 3.1 Thermocouples - RTDs (Resistance Temperature Detector / Device) are nowincluded, for example PT100
Grace periods are now considered in sections for Instruments, SAT and TUS
Grace periods are now considered in sections P3.2 Instrumentation, P3.3 SAT as well asP3.3 TUS, when calibration and test validities are exceeded (generally 14 days)
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 18
Requirements for SAT have changed
2 Possibilities for Test Thermocouples: temporary „or“ permanent (old Coparative Methode)
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 19
Requirements for SAT have changed
SAT Coparative Method: the High Limit Thermocouple is now used
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 20
The Requirements for TUS have been supplemented
The Requirements for TUS have been supplemented, for cases where the
conventional TUS is not possible or impractical on the basis of furnace construction
The requirements for calculating the necessary number of TUS
Thermocouples for large furnace volumes was revised (refer to Table P3.4.1, Remark 1)
The requirements regarding the number and positioning of the necessary TUS Thermocouples with regard to the respective work zones were newly described and betterpresented
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 21
< 0,3m added
Positioning is more clearly
defined and graphically
depicted (extract)
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 22
The Layout of CQI-9 questions (Section 1-3) was restructured to more clearly specifiydetailed requirements
The questions from the Main Audit Questionnaier were divided into individual questions, which are identical to the previously specified „Requirements and Guidance in the mainquestions.
This means that the Auditor must increase the scope of the audit evidence to accommodatethe necessary details in the audit report
Number of Requirements from the Main Audit Questionnaire from Section 1-3
CQI-9 3.Edition CQI-9 4.Edition
50 161
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 23
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 24
The Layout of CQI-9 questions (Section 1-3) was restructured to more clearly specifiydetailed requirements
1,4 Are heat treat process control plans up to date and reflecting current processing?Reference automotive industry Control Plan guidelines. The Control Plan may be specific for each part or part family or it can be process specific and
written for each process. In any case it describes required controls and actions for each process step as well as periodic requirements to assure
process is in control.
RequirementsObjective
EvidenceN/A
Satis-
factory
Not Satis-
factory
Needs
Immediate
Action
The organization shall incorporate the use of a documented Control Plan reflecting the
current process.XXXXX x
Control Plans shall address all process steps from part receipt to part shipment and
identify all equipment used and all key heat treat process parameters as defined by the
organization.XXXXX x
A cross-functional team shall be used in the development of the Control Plan and shall be
consistent with all associated documentation such as FMEAs, work instructions and shop
travelers.XXXXX x
All special characteristics as defined by the organization or its customers shall be
identified, defined, and addressed in the applicable control plan. XXXXX x
Sample sizes and frequencies for evaluation of process and product characteristics shall
be addressed and shall be consistent with the minimum requirements listed in the
applicable Process Table.XXXXX x
Question IntensionMain Question
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 25
Calibration Requirements for Refractometers was removed
A1.11 3,2 Refractometers (typically used to check polymer quenchants and washer solutions) shall be verified prior to use (with
distilled water) and calibrated annually (per manufacturer's requirements) at a minimum.
CQI-9 3rd Edition
OLD
Exceptions in frequencies or test methods for the evaluation of
product characteristics shall be documented in the customer
approved PPAP control plan
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 26
2 Risk Standards were referenced under „1.3 References“
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 27
New VDA licensed TopQM Seminars in D & USAONLINE / E-Learning OFFENE Seminare Inhouse VOR-ORT
AIAG VDA FMEA CQI-relevant
Automotive Core Tools CQI-relevant
VDA6.5 Produktauditor Brand-Neu – Seminare bereits ab 20.Juli 2020
VDA Band 2 PPF VDA trainings coming soon
PSCR Upgrade-Online / Offene – Inhouse-Seminare
VDA6.3 zertifizierter Auditor Wochenseminar
VDA6.3 Auditor Kartenverlängerung wir übernehmen die VDA-Antragsstellung
Seminar Overview, Dates and Prices available: https://topqm.de/schulung-und-training
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 28
CQI-9 3rd Edition
CQI-9 4th EditionSummary / Conclusion
These were some of the most important changes from the CQI-9 3rd Edition to the new CQI-9 4th Edition. Following, the conlusion from the point of view of TopQM-Systems
Focus more on the Control Plan
RTDs are included
The basic structure of CQI-9 remains the same (Cover Sheet, Section 1-4, Process Tables)
+
+
+
Process Tables are greatly unchanged+
SAT requirements must be reviewed with AIAG
Too little space for evidence and comments in theExcel sheet for „objective Evidence“
Deckblatt-Layout can be improved
-
-
-
Auditor Qualification raises questions-
Reference to technical details increase theacceptance levels of the standard+
An established standard world-wide+
More focus on Key-/Monitor-/Control Processparameters+
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020
Page 29
TopQM CQI-9 Seminars world-wide (outside Europe)
CQI-9 Implementation Heat Treat System Assessment
CQI-11/CQI-12 Implementation Plating and Coating System Assessment
CQI-15 / CQI-17 Implementation Welding- and Soldering System Assessment
CQI-23 / CQI-27 Implementation Molding (Plastic) and Casting System Assessment
More information and international contact see: https://topqm.com/courses-and-training/cqi-seminars-outside-europa
-
ISO Managementsysteme
Seminare & Audits
AIAG CQI Standards
TopQM-Systems ist lizenzierter Trainingspartner von:
Automotive Support
Questions – Answers - Discussion
-
© TopQM-Systems Germany
TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.10.2020
Vielen Dank
Für Ihre
Aufmerksamkeit
TopQM-Systems GmbH & Co. KG
TopQM-Systems North America LLC
Trainings, Audits & Quality
Management
313 Olivarri Drive
Anderson SC 29621, USA
Phone +1 864 332 4215
TopQM-CGP Mexico SA de CV
Training, Audits and QM-Systems
Villa Hermosa 145 Villas de la Aurora
C.P. 25296, Saltillo, Coahuila
Phone +52 844 415 7159
Trainings, Audits & QM-Systeme
Oberer Schafackerweg 1
D-74850 Schefflenz, Germany
Phone +49 6293 9289888
Page 31