it started with one product and a dream. - hydratight | …€¦ · · 2016-11-01it started with...

It started with one product and a dream.That first product, our NB Clamshell was

to become an industry favorite and ourdream was to become a World Leader in

Field Machining Equipment. Our productline expands each day and now includes

a whole line of patented Clamshells,Boring Bars, End Preps, Portable Milling

Machines and much more.

As our product line has grown so has ourstature and reputation as a World Leader inField Machining and Heat TreatingEquipment. We’re proud of that achieve-ment but definitely not content. Each daywe strive to meet and exceed our cus-tomers’ expectations with the finest equip-ment and people in the business.

Whether it’s Rental or Sales, TechnicalField Support or Custom EquipmentDesign, Hydratight/D.L. Ricci Corp. standsready to offer the Ultimate Solutions foryour on-site machining problems.

To learn more about our World ClassProducts and Services, please feel free tocontact one of our staff or check out ourentire line on the web at www.dlricci.comor at www.hydratight.com.

In 2006 D.L. Ricci Corp. was purchased byActuant Corp. and made part of theHydratight family of products.

Thanks for your interest in Hydratight/D.L. Ricci Corp.

D.L.Ricci Corp.

®

iiwww.hydratight.com& www.dlricci.com

Clamshells pgs. 1-8

Facers & End Preps pgs. 9-11

Grinding & Milling pgs. 12-21

Boring Bars pgs. 22-24

Journal Turning pg. 25

Hydraulic Power Supply pg. 26

Tube Prep pgs 27-28

Heat Treating pgs. 29-30

Technical Support pgs. 31-32

Manufacturing & Rental pgs. 33-34

Engineering & Safety pgs. 35-36

Chart & Product Review pgs. 37-38

TABLE OF CONTENTS August 2007

ProductsPortable Machining Solutions

Tube PreppingTube Chamfering Tools

Technical ServicesCreative Design, Training & On-Site Machining

Heat TreatingOn-Site Induction and Resistance

Learn more aboutHydratight’s Torque and

Tension tools at:www.hydratight.com

MC

Cla

msh

ell

I n n o v a t i v e D e s i g n s

The MC (Mini Clamshell) isdesigned for on-site severing,beveling and counterboring onsmall piping and valve systems.MC’s lightweight structureincorporates our world class,patented, low friction, bearingdesign. This design addsstrength, accuracy and minimized wearto this small package.

The lightweight machine quickly splits and easilymounts on in-line piping systems and the supercompact design sets-up painlessly in tight places.Our low profile tool slides provide an even feed rateand rigidity for cutting and beveling wall thicknessup to .375” thick on all alloys. The MC willaccommodate all tube sizes ranging from .5” to2.5” O.D.

The tool package comes complete with a multi-position pneumatic angle drive and a deluxe storage case, containing all the necessary operat-ing tools required for fast and easy use.

Low Friction Bearing Design

Easily Mounts Super Compact

1

MODEL UNIT OFMEASURE

MOUNTINGMIN MAX

MACHINEID A B C D *

MC1 Std. - in.Metric. - mm

.840 - 1.37521.3 - 34.93

1.62541.3

5.438138.1

3.2582.6

1.90648.4

4.313109.5

MC2 Std. - in.Metric. - mm

.840 - 2.375

21.3 - 60.32.62566.7

6.438163.5

3.2582.6

1.90648.4

4.313109.5

* Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

The D.L. Ricci Corp. NB (Narrow Body) Clamshellseries is the industry standard for narrow body, lightweight machines. These highly durable tools maintain a low profile requiring minimum operating clearance. Our unique patented bearing design produces excellent surface finish results on any alloy

material being machined.The revolutionary NBClamshells are capableof cutting all wall thickness and alloys withminimal time and effort.They may accommodateflange and pipe sizesvarying from 3” to 43”.

Easy to set-up and operate, our NB

Clamshell can be used in any environment makingthem perfect for under water, nuclear, or other hazardous conditions. Labor costs are reduced with thiseasy to set-up, lightweight machine. Severing, beveling, I.D. boring, facing and O.D. turningare just a few of the tasks that these remarkablemachines can perform with ease.

Heavy WallThickness

Assorted Sizes

FastCutting

NB C

lamshell

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 2

MODELUNIT OF

MEASUREMOUNTING

MIN MAXMACHINE

ID A B C D*NB4 Std. - in.

Metric. - mm1.900 - 4.548.3 - 114

4.75120.7

9.25235

376.2

2.2557.2

4.5114.3

NB6 Std. - in. Metric. - mm

2.375 - 6.62560.3 - 168.3

6.875174.6

11.375288.9

376.2

2.2557.2

4.5114.3


3.5 - 8.62588.9 - 219.1

8.875225.4

13.375339.7

376.2

2.2557.2

4.5114.3


4.5 - 10.75114.3 - 273.1

11.25285.8

15.75400.1

376.2

2.2557.2

4.5114.3


6.625 - 12.75168.3 - 323.9

13.25336.6

17.75450.9

376.2

2.2557.2

4.5114.3


8.625 - 14219.1 - 355.6

14.5368.3

19482.6

376.2

2.2557.2

4.5114.3


10.625 - 16219.1 - 406.4

16.5419.1

21533.4

376.2

2.2557.2

4.5114.3


12.75 - 18323.9 - 457.2

18.5469.9

23584.2

376.2

2.2557.2

4.5114.3


14 - 20355.6 - 508

20.5520.7

25635

376.2

2.2557.2

4.5114.3


18 - 24457.2 - 609.6

24.5622.3

29736.6

376.2

2.2557.2

4.5114.3


20 - 26508 - 660.4

26.5673.1

31787.4

376.2

2.2557.2

4.5114.3


22 - 28558.8 - 711.2

28.5723.9

33838.2

376.2

2.2557.2

4.5114.3


24 - 30609.6 - 762

30.5774.7

35889

376.2

2.2557.2

4.5114.3


26 - 32660.4 - 812.8

32.5825.5

37939.8

376.2

2.2557.2

4.5114.3


30 - 36762 - 914.4

36.5927.1

411041.4

376.2

2.2557.2

4.5114.3


33 - 39838.2 - 990.6

39.51003.3

441117.6

376.2

2.2557.2

4.5114.3


34 - 40863.6 - 1016

40.51028.7

451143

376.2

2.2557.2

4.5114.3


37- 43939.8 - 1092.2

43.51104.9

481219.2

376.2

2.2557.2

4.5114.3

* Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

Q u a l i t y P r o d u c t s

The MS or Mid-Size series is the latestaddition to our patented line of ClamshellProducts. Lighter than the HD and morerigid than the NB, the MS’s compactdesign delivers the power and accuracy towork on virtually all pipe diameters, (10”- 42”) materials and wall thicknesses.

The MS offers unsurpassed control andpower and also includes many innovativedesign features. A new gear clampingfeature and motor mount allow forfaster, more secure set-ups and increasedrigidity. Locator extensions are compatiblewith the NB Clamshells. The MS is alsocompatible for tool blocks/slides on the NBand HD series of Clamshells.

The patented fully adjustable bearing design, for ultimate longevity, is what puts all D.L.Ricci Corp. Clamshell products at the head of the pack. The MS Clamshell is

designed for severing, I.D. boring, flange facing and O.D. turning. The MS is precise with excellent surface finishes and holds tight tolerances on all applications. Superior cutting strength, as well as fast set-up and ease of usemake the MS Clamshell the perfect tool for a variety of machining operations.

PatentedTechnology

Heavy DutyRigid Design

Fast Accurate Cutting & Beveling

3

MS

Cla

msh

ell


MOUNTINGMIN MAX

MACHINEID A B C D*

MS12 Std. - in. Metric. - mm

4.125 - 13

104.8 - 330.2

13.25

336.55

19.312

490.52

3.03

76.99

3.83

97.28

5.33

135.38


7.375 - 16.25

187.3 - 412.8

16.5

419.1

22.562

573.07

3.03

76.99

3.83

97.28

5.33

135.38


9.375 - 18.25

238.1 - 463.6

18.5

469.9

24.562

623.87

3.03

76.99

3.83

97.28

5.33

135.38


11.375 - 20.25

288.9 - 514.4

20.5

520.7

26.562

674.67

3.03

76.99

3.83

97.28

5.33

135.38


15.375 - 24.25

390.5 - 616

24.5

622.3

30.562

776.27

3.03

76.99

3.83

97.28

5.33

135.38


19.375 - 28.25

492.1 - 717.6

28.5

723.9

34.562

877.87

3.03

76.99

3.83

97.28

5.33

135.38


23.375 - 32.25

593.7 - 819.2

32.5

825.5

38.562

979.47

3.03

76.99

3.83

97.28

5.33

135.38


27.375 - 36.25

695.3 - 920.8

36.5

927.1

42.562

1081.07

3.03

76.99

3.83

97.28

5.33

135.38


33.375 - 42.25

847.7 - 1073.2

42.5

1079.5

48.562

1233.47

3.03

76.99

3.83

97.28

5.33

135.38

* Dimension subject to change with different tooling. Contact your sales consultant for specifics.

The HD (Heavy Duty) seriesClamshells are designed forlarge diameter, heavy cutting applications. Themachines accommodateflange and pipe sizes ranging from 28” to 110”O.D.

Utilizing our fully adjustablepatented heavy duty bearingdesign, these machines are capable of severing,beveling, facing, boring and O.D. turning on all types of materialand all wall thickness. The HD’s superior design andconstruction allow unparalleled control, power andaccuracy.

With its 5” axial and 4.5” radial profile, the HDseries machine can fit into tight work areas whereother large machines cannot.

As a result of it’s superior strength the HD series isideal for all machining applications in new construction, decommissioning, component replacement and fabrication projects.

Large Diameter Flange Facingand Beveling

Fully AdjustableBearing Design

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

HD

Clam

shell

4


MOUNTINGMIN MAX

MACHINEID A B C D*

HD28 Std. - in. Metric. - mm

16 - 28406.4 - 711.2

29736.6

38.375974.7

6.25158.8

4.688119.1

8.5215.9


18 - 30457.2 - 762

31787.4

40.3751025.5

6.25158.8

4.688119.1

8.5215.9


20 - 32508 - 812.8

33838.2

42.3751076.3

6.25158.8

4.688119.1

8.5215.9


24 - 36609.6 - 914.4

37939.8

46.3751177.9

6.25158.8

4.688119.1

8.5215.9


27 - 39685.8 - 990.6

401016

49.3751254.1

6.25158.8

4.688119.1

8.5215.9


31 - 43787.4 - 1092.2

441117.6

53.3751355.7

6.25158.8

4.688119.1

8.5215.9


33 - 45838.2 - 1143

461168.4

55.3751406.5

6.25158.8

4.688119.1

8.5215.9


36 - 48914.4 - 1219.2

491244.6

58.3751482.7

6.25158.8

4.688119.1

8.5215.9


38 - 50965.2 - 1270

511295.4

60.3751533.5

6.25158.8

4.688119.1

8.5215.9


41 - 531041.4 - 1346.2

541371.6

63.3751609.7

6.25158.8

4.688119.1

8.5215.9


42 - 541066.8 - 1360.8

551397

64.3751635.1

6.25158.8

4.688119.1

8.5215.9


43 - 551092.2 - 1397

561422.4

65.3751660.5

6.25158.8

4.688119.1

8.5215.9


45 - 571143 - 1447.8

581473.2

67.3751711.3

6.25158.8

4.688119.1

8.5215.9


48 - 601219.2 - 1524

611549.4

70.6251793.9

6.25158.8

4.813122.2

8.5215.9


54 - 661371.6 - 1676.4

671701.8

76.6251946.3

6.25158.8

4.813122.2

8.5215.9


60 - 721524 - 1828.8

731854.2

82.6252098.7

6.25158.8

4.813122.2

8.5215.9


62 - 801574.8 - 2032

812057.4

90.6252301.9

6.25158.8

4.813122.2

8.5215.9


82 - 1102082.8 - 2794

1112819.4

120.6253063.9

6.25158.8

4.813122.2

8.5215.9

* Dimension subject to change with different tooling. Contact sales consultant for specifics.

Unique Machining Solutions

MM

180

Cla

msh

ell

5

Variety ofAttachments

DependableMachining

Mammoth andAccurate

In early 2004, D.L. Ricci Engineers were given the task ofdesigning and creating a mammoth clamshell to cut and prepa giant steam generator surface. Within 5 months the newMM180 Clamshell debute to rave reviews. This World’sLargest Gear Driven Clamshell Lathe can be mounted ona work piece with an OD range of 144" to 177". The MM180’s patented technology offers a variety ofattachments for accurate severing, beveling and facing. The machine rotates on 72 precision ground bearings. It alsohas up to 28 locator pads that are all adjustable for concentricity. 8 of these locator pads are adjustable for flatness. Together this flexibility allows the machine to bequickly and easily adjusted for virtually any machining operation. Powered by our quiet running high frequency hydraulic drive,the MM180 is able to operate smoothly at a variety ofspeeds and also can be operated remotely.The MM180 is portable to your site and along with our experienced D.L. Ricci Field Machinists, can be there quickly to offer flexible machining solutions. For minimal downtime and precision machining, check out the MM180 in action at www.dlricci.com or request a MM180 CD-ROM for more footage of this unique machine.

Clam

shell Casing C

utter

Cold Cut WellHead Casings

Available in Five Sizes

Ultra Compact & Lightweight

Our lightweight Clamshell CasingCutters are the ultimate tool for coldcutting well head casings. Our compact, split frame design meansease of transport and set-up whichtranslates into time and cost savings.These cutters also offer increasedsafety by operating “spark free” and eliminating the need for flame cutting.

Our Casing Cutters mount directly onto the O.D. of the well casing, requiring minimal radial and axial clearance(just 4.5” from the back of the machine to the cutline). In most field applications, the set-up and cutting operations can be completed in less than a 1/2 hour by one man. Versatility is inherent with up to 5 different sizes available (3.5” to 26”).Plus, they offer the capability of using interchangeable tooling and machineparts throughout the 5 sizes. You may purchase the rings separately andshare the tooling components or buy the complete package. After the main cut is completed, an optional internal cutting attachment isavailable from D.L. Ricci Corp. for deep bore cuts. Our powerful 3.5hp airmotor is another available option. Our patented bearing design is a provenwinner in a variety of machining products and we know you’ll see why whenyou rent or buy a D.L. Ricci Corp. Clamshell Casing Cutter.

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 6

MODELCasing Cutter

Unit ofMeasure

MountingMin Max

MachineID A B C D*

8 Std. - inMetric - mm

3.5 - 8.6388.9 - 219.1

8.875225.4

13.38339.7

376.2

2.2557.2

4.5114.3


4.5 - 10.75114.3 - 273.1

11.25285.8

15.75400.1

376.2

2.2557.2

4.5114.3


8.63 - 14219.1 - 355.6

14.5368.3

19482.6

376.2

2.2557.2

4.5114.3


14 - 20355.6 - 508

20.5520.7

25635

376.2

2.2557.2

4.5114.3


20 - 26508 - 660.4

26.5673.1

31787.4

376.2

2.2557.2

4.5114.3

*Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

Adaptable AccurateAdjustability

Automatic Feed

The Axial Feed module is adaptable to theD.L. Ricci Corp. clamshell machine. Thisaxial feed system is designed to meet crucial specifications of weld finishingand O.D. turning in limited space andhostile environments. Axial Feed modules are designed for applications within the highly exacting standards of the nuclear industry. The module is also used in some journal turningapplications where certain areas of a shaftare worn and in need of repair.

C

D

BA

C o m m i t m e n t t o S e r v i c e7

Axi

al F

eed

ModelAxial Feed

Module

Unit ofMeasure A B C D

7.25 Std. - InMetric - mm

7.25

184.2

11

279.4

6.35

161.3

2.83

71.9

5.25 Std. - InMetric - mm

5.25

133.4

9

228.6

6.35

161.3

2.83

71.9

Clam

shell AccessoriesDrive Motors:

Various configuration of drive motors are available for our NB, MS,and HD Clamshells and BU Facer, including front drives, back drivesand angle drives. The power is provided by electric, pneumatic orhydraulic motors depending on your application.

Single Point &CounterboreModules:

Flange facing, boring, counterboring, RTJ grooves and compoundangle weld preps can be accomplished with one of these modules.They can be mounted on NB, MS, and HD clamshells and the BUFacer series. These modules help the operator hold exacting tolerances with minimal effort.

Chipless Cutter:Chip free severing is accomplished with this pizza cutting wheel.With our Chipless Cutter, no cutting debris contaminates the inside of the piping system.

Low Profile (LP) Tool Block Slide:The Low Profile Tool Block Slide allowscutting and beveling on as little as 2 1/2”to 3 1/2” of pipe depending on the prep.The LP brings the cutline closer to theback of the machine by reducing theaxial clearance required for cutting.

8

Clamshell Accessories from D.L. RicciCorp., are available to enhance the performanceand expand the capabilities of our clamshells. Askfor your copy of our Clamshell Instructional CD.

HSS (High-Speed Sever Slide)

ISS (Insert Sever Slide):

Both of these slides were designed with high speed cutting in mind. High RPM cutting, rapid feed return, cam feed actuation and carbide cutting are just a few of the features that enhance their cutting capability. These modules are perfectly suited for decommissioning work in highly contaminated areas.

Swivel Head Module:The Swivel Head Module attaches to all NB, MS, and HD clamshells and all BU Facers. Angle cutting is made easy with up to 60˚ of adjustability in the head.Applications such as facing, RTJ grooving, boring and angle boring areaccomplished with minimal effortwhen using this module.

Out-Of-Round Tool Block Slide:The Out-Of-Round Tool Block Sliderides on the O.D. of the pipe and reactsto errors in roundness with a dualcompensating spring assembly.Works on up to 1” out-of-round pipe.

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Te c h n i c a l S o l u t i o n s

BU

Fac

er

Flange Facing

Dependable and Rugged

InterchangeableDrive System A

B

CD

Industry proven, our BU Flange Facers are dependable andrugged. The BU Facer series make flange facing easy and inexpensive. They can be used to re-face all size flanges rangingfrom 10” to 110” O.D. Our BU Facers are capable of beveling, counterboring, tube sheet and flange facing in minimal set-uptime. The time tested solid ring design and interchangeabledrive system provide a rigid machine capable of holding tight tolerances and excellent surface finishes.

9

ModelBU Facer

Unit ofMeasure

ActualSize A B C D

BU21 Std. - inMetric - mm

10 - 21273.1 - 533.4

28711.2

21533.4

5.5139.7

3.588.9


22 - 31558.8 - 787.4

38965.2

31787.4

5.5139.7

3.588.9


32 - 44812.8 - 1117.6

511295.4

441117.6

5.5139.7

3.588.9


45 - 601143 - 1524

671701.8

601524

5.5139.7

3.588.9


55 - 701397 - 1778

771955.8

701778

5.5139.7

3.588.9


61 - 851549.4 - 2159

922366.8

852159

5.5139.7

3.588.9


82 - 1102082.8 - 2794

1172971.8

1102794

5.5139.7

3.588.9

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Model

GTB2

Unit ofMeasure

A B C DMachine LengthFacing RangeMin. Clearance Bevel Range

Std. - in

Metric - mm

37

939.8

36.75 - 6.5

933.5 -165.1

27 - 6.5

685.8 - 165.1

24

609.6

Flexible withAdjustable Feed

Quick Set-up withMiter Mandrel

Phonographic FinishNo Tripper Marks

Introducing our “Generation Two Beveler” the GTB2.Simple to set-up and operate, this new ID mounted endprep machine delivers exacting surface finishes onvalves, flanges, fittings and more. Features on this innova-tive machine include a Miter Mandrel for ease of set-up,Internal Rotary Union for better air flow, Pneumatic air oper-ations for less parts and more consistent feed, no TripperMechanism means safer and smoother operations, plus theGTB2 is safe for running in a spark free environment.Efficiently designed, the GTB2 offers a variety of user features that result in safe, rigid and accurate on-site machining. GTB2 applications include Flange Facing,Beveling, Boring, OD turning, Single Point Bevelingand more. With up to 45 degrees of adjustability, theGTB2 is user friendly and offers flexible operations for avariety of ID mounted end prepping.

GT

B2

10

Beveling Specialist

AutomaticCentering

Portable with Easy Set-up

The Model 314Beveler is designedfor quick set-upsand weld end prepa-rations on pipe andtube diameters from3” to 14” O.D.Mounting of the 314 Beveler is accomplished with an automatic 3 jawlocking system that centers the machine automatically to the bore ofthe piping to be machined. This results in reliable and torque-free operation.Using the automatic chuck system, installation of the mandrel can beaccomplished in less than 1 minute, and less set-up time means more efficient machining. The 314 also has an optional miter mandrel sys-tem for mounting in valves, fittings and short perch applications. Thecutting head of the 314 Beveler is made of 4140 steel for rigidity andlong life. The 3 cutting tool slots accepts all configurations of high speedform tool blades for versatile operation. The 314 Beveler is capableof form tool beveling, facing and I.D. counter-boring in one operation.Machining can be performed on pipe and tube materials with any wall

thickness. Motor options include pneumatic, hydraulic andelectric drives in various configurations for insitu applications.


314

Beve

ler

11

MODELUNIT OF

MEASURE

ID MOUNTING

RANGEA B C D E

314Beveler

Std. - inMetric - mm

3 to 13

76.2 to 330.2

13.5

342.9

2.89

73.41

4.14

105.16

14.25

361.95

6.03

153.16

Tire G

rinder

12w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Portable toYour Site

X&Y TravelX = 33”Y = 9”

Saves Time and $Keeping you Running

Long Life BeltsEasily Replaced

The new Tire Grinder is another innovative machining solution designedby our Ricci Engineers. Created for on-site repair of worn or damagedrotary kiln tires, paper dryer tires, printing tires and cast iron cylinders,the Tire Grinder provides a flexible and reliable grinding solution touse while your plant keeps running.

The D.L. Ricci Corp. Tire Grinder mounts to a structural support whilethe drum rotates and remains in service. Two axis movement(parallel & perpendicular), as well as a 60˚ adjustable contact angle,gives users greater flexibility in grinding operations.

Available for sale, rental or for use with our experienced D.L. RicciCorp. field machinists, the Tire Grinder will save you time and moneyby doing your grinding in-place and keeping your plant running.

See video of the Tire Grinder and all our portable machining solutionsIN-ACTION at www.dlricci.com.

On-Site Grinding Anytime, Anywhere ®

Trun

nion

Gri

nder

PatentedTechnology

Heavy DutyRigid Design

Fast AccuratePortable Grinding

13

X & Y TravelX = 33”Y = 9”

Our new Trunnion Grinder provides portable, flexible grindingfor trunnions and other large rollers. This patented technologyoffers air cylinder controlled tracking rollers. These rollersmay be locked in a forward position to allow the grinding ofTrunnion Roll.

Resurfacing your trunnions or rolls with the D.L. Ricci Corp.Trunnion Grinder will give them a new finish and help toreduce or eliminate excessive vibration, uneven wear androlled over edges.

Our operator friendly portable grinding machine is availablefor sale, rental or we can provide on-site technical support.Our experienced Field Machinists can be there quickly toresurface your trunnions or rolls with minimal downtime.

Planned or unplanned, D.L. Ricci trained staff will be thereanytime, anywhere with the finest portable machining equipment on the planet. For minimal downtime and precise grinding check out the Trunnion Grinder at www.dlricci.com.

Contour Following Smooth SurfaceFinish

Micro Adjustment

Hand H

ole Grinder

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 14

The combination of speed, andease of set-up allow this HandHole Grinder to out perform allother methods of repairingexisting, worn, abraded andleaking hand hole sealing sur-faces. The unique roller arrange-ment permits effortless contouring of“out-of-round” hand holes byfollowing the existing shape. Truing the grinder to an existinghole is accomplished by turningthe four adjusting screws, andaligning the stone to the adjacent sealing surface. The thumb wheelmicro feed adjusts the proper depth-of-cut, so that a minimal amountof material is removed during the grinding process.

The grinding power originates from a quiet, light-weight pneumaticmotor, with an operating spindle speed of 5200 RPM, delivering up to2.4lb./ft. of torque.

The Hand Hole Grinder from D.L. Ricci Corp. packs high performance andrugged design in a small, easy to operate package.

Corroded, pitted, abrad-ed and leaking manwaygasket seat surfaces canbe restored to like newcondition in minutes,using the D.L. Ricci Corp.Oval Manway SeatGrinder. Set-up is effortless by virtue of theadjustable mounting fixture and swivel plate. The machine can be accuratelydialed into an existing sealing surface quickly, withminimal material removal required for the re-seatingoperation. Quick and easy set-up assures a job welldone.

A high speed motor with long life heavy duty bearingsand a rugged swing arm design, allows accurate cutcontrol which results in ultimate surface flatness.

The Manway Grinder comes complete and ready tooperate, with the air hose, filter lubricator, wrenches andgrinding wheel, conveniently packaged in a rugged carrying case.

Adjustable Mounting Fixture

High SpeedMotor

Rugged SwingArm


Ova

l Man

way

Sea

t Gri

nder

15

OvalManway

Seat Grinder

Unit ofMeasure

XMIN.

XMAX.

YMIN.

YMAX.

MAXO.D.

Standard Std. - in

Metric - mm

12.5

317.5

19.5

495.3

8.5

215.9

15.5

393.7

20

508

WithExtension

Std. - in

Metric - mm

18.5

469.9

25.5

647.7

14.5

368.3

21.5

546.1

28

711.2

The D.L. Ricci Corp. “3 axis” PortableMilling Machines are our most versatile andaccurate machines, capable of traveling andmachining in all axis (XYZ). They are ideal formachining large & small rectangular areasaccurately and may be clamped or bolteddirectly onto the part being machined.

If clamping or bolting is impossible,fabricatedset-up jigs and parallel mounting fixtures canbe used to position the milling machines inplace for milling operations. The Portable

Milling Machines can be mounted in any position,even upside down and are simple to set-up and oper-ate. When used with a facing mill, the Portable MillingMachines do a quick job of facing off pitted or mis-aligned surfaces, restoring the original condition ofthe part being machined. Servo power feeds are avail-able for all axes, allowing the application of smoothand consistent power feed throughout the speed range,both in forward and reverse.

The Portable Milling Machines are the perfect tool for rugged on-site milling, drilling and boring applications.

Versatile andAccurate

PrecisionGround Ways

Milling, Drilling andBoring Applications

Portable Milling M

achines

16

PortableMill

Unit of Measure X Y Z W Shank

Diameter

4Z X 24Std. - in

Metric - mm

18457.2

4101.6

4101.6

4101.6

1.025.4

4Z X 36Std. - in

Metric - mm

30762

4101.6

4101.6

4101.6

1.025.4

6Z X 36Std. - in

Metric - mm

30762

6152.4

6152.4

6152.4

2.050.8

8Z X 44Std. - in

Metric - mm

36914.4

8203.2

8203.2

8203.2

2.050.8

8Z X 72Std. - in

Metric - mm

641625.6

8203.2

8203.2

8203.2

2.050.8

16Z X 96Std. - in

Metric - mm

802032

16406.4

16406.4

16406.4

2.050.8

The new TCM Machine

The new Turbine Coupling MillingMachine (TCM) was created forrigid and accurate in-place millingof turbine couplings.

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1


T-M

ill The T-Mill line expands our milling

capabilities with 4T, 6T and 8T 40 TaperSpindles for more tooling friendly versatility,plus increased accuracy and a more rigid tool performance. This precision millis designed for minimum clearance with anadjustable gear box and two different motormount locations.Our Portable Milling Machines are our mostversatile and accurate machines capableof traveling and machining in all axes (XYZ).They are ideal for machining large and smallrectangular areas accurately, includingmilling, drilling and boring applications. The precision ground dovetails with adjustablegibs to provide smooth, accurate travel inall axes. The T-Mill Milling Machine may be clamped or bolted directly onto the part being machined. If clamping or bolting is impossible, fabricated set-up jigs and parallel mounting fixtures can be used to positionthe milling machine.This machine may be mounted in any position, even upside down. It issimple to set-up and operate. Servo power feeds are available for all axes,allowing the application of smooth and consistent power feed throughoutthe speed range, both in forward and reverse.When used with a facing mill, the T-Mill Machine does a quick jobof facing off pitted or mis-aligned surfaces, restoring them to the original condition of the part being machined.

ModelT-Mill

Unit ofMeasure X Y Z W Shank

Diameter

4T X 24Std. - in

Metric-mm

18

457.2

4.0

101.6

4.0

101.6

4.0

101.6

1.0

25.4

4T X 36Std. - in

Metric-mm

30

762

4.0

101.6

4.0

101.6

4.0

101.6

1.0

25.4

6T X 36Std. - in

Metric-mm

30

762.0

6.0

152.4

6.0

152.4

6.0

152.4

2.0

50.8

8T X 44Std. - in

Metric-mm

36.0

914.4

8.0

203.2

8.0

203.2

8.0

203.2

2.0

50.8

8T X 72Std. - in

Metric-mm

64.0

1625.6

8.0

203.2

8.0

203.2

8.0

203.2

2.0

50.8

17

Expanding our Milling Capabilities

More RigidTool Performance

More ToolingVersatility

The D.L. Ricci Corp. (Z) Axis MillingMachines are single axismachines that are designed for precision boring and drilling alongthat single axis. The machines areavailable in several sizes depending on the individual on-site application. Each milling machinecan be fitted with pneumatic orhydraulic drive motors and anoptional servo feed system.

Rigidity and accuracy are maintained through a pair of heavy dutyspindle bearings and precision ground, hand fit, dovetail slides.

This is the ideal boring machine to use where disassembly of majorequipment is too costly of an alternative.

ModelZ Axis Mill

Unit ofMeasure Z H W Shank

Diameter

4Z Std. - in

Metric - mm

4

101.6

15

381

4

101.6

1

25.4

6Z Std. - in

Metric - mm

6

152.4

17

431.8

6

152.4

2

50.8

8Z Std. - in

Metric - mm

8

203.2

22

558.8

8

203.2

2

50.8

16Z Std. - in

Metric - mm

16

406.4

40

1016

16

406.4

2

50.8

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Hydraulic Motor &Servo Feed Motor

PrecisionBoring

Portable Drilling

Z A

xis Milling

18

C o m m i t m e n t t o S e r v i c e

Lightweight andPortable

Flexible Set-upOptions

Machining in all Axis (XYZ)

Min

i Mill

19

The lightweight, economical and highly portableMini-Mill from D.L. Ricci Corp. is ideal for on-sitemachining small areas accurately. Able to machinein all axis (XYZ) these portable mills may beclamped or bolted directly onto the part beingmachined or fabricated. Set-up jigs and parallelmounting fixtures can be used to position theseMini-Mills for difficult work area conditions. Anymachinist familiar with machining practices will findthe MIni-Mill simple to set-up and operate evenupside down.

The Mini-Mill has 3” of “X” travel, 3.25” of “Y” travel and 2” of “Z” travel. It accepts end mill shanks of 3/4” in diameter.

The air motor powered Mini-Mill machine tool is designed for rugged on-sitemachining such as milling, drilling and boring applications on jobs that werepreviously thought to be impossible without extensive disassembly. Theadjustable gibs provide smooth and accurate travel in all axes.

The mounting brackets consist of 3 major pieces for secure and flexiblemounting. the Mini-Mill is customizable for a variety of applications. Portable, economical, andpowerful, the new Mini-Mill from D.L. Ricci Corp. may be the mill you’ve been looking for.

XYZ K

eyway C

utter

20

KeywayCutting Versatility

SelfCentering

Easy Set-up withModular Design

The XYZ Keyway Cutter offers all the featuresof our standard D.L. Ricci Corp. Keyway Cutterplus the capability of 3 axis milling. This versatility in milling allows users a variety ofcreative machining options without costly dismantling. The XYZ feature assists in themachining of keyway grooves with more exacting specifications.

Our line of heavy duty Keyway Cutters are available in 6”, 12”, and 24”lengths and these models give us the range to cut keyways in shaftsfrom 4” to 24” in diameter. Our Keyway Cutters can mount on the endor anyplace along the shaft, even upside down. With the “V” type mount-ing base the Keyway Cutter will self center onto an existing shaft oncethe machine is clamped into place. The flexibility of mounting optionsplus the XYZ axis rotation allows the recutting of worn keyways ormachining of new keyways quickly and accurately. This versatile andcost savings tool is also useful for cutting motor mount slots and othermilling operations.

Easy handling and operation are inherent in the compact modulardesign which allows set-up in confined work areas. The D.L. RicciCorp. XYZ Keyway Cutter comes with an electric drive motor.

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Model Unit ofMeasure

ODCutting Range

X Travel

YTravel

Z Travel

XYZ 6” Std. - InMetric - mm

4” to 24”101.6 to 609.6

6”152.4

2”50.08

4”101.6

XYZ 12”Std. - In

Metric - mm4” to 24”

101.6 to 609.612”

304.82”

50.084”

101.6

XYZ 24”Std. - In

Metric - mm4” to 24”

101.6 to 609.624”

609.62”

50.084”

101.6

Key

way

Cut

ter


Small andPortable

“V” Type Mounting Base

Compact ModularDesign

The Keyway Cutter is a small portable millingmachine that can clamp on the end or anyplace along the shaft and re-cut worn keyways or cut new keyways in-place. With the “V” type mounting base, the KeywayCutter will self center onto an existing shaftonce the machine is clamped in place. TheKeyway Cutter is capable of cutting keywaysup to 1” wide. This compact modular designallows quick set-up in confined work areas. TheKeyway Cutter can accommodate either a pneumatic or hydraulic spindle drive motor.

21

ModelUnit of

Measure A B C D EKeyway Cutter

Std. - in

Metric - mm

14355.6

4101.6

18457.2

125.4

4101.6

22

Portable &Powerful

Optional FacingHead

Easy to Set-Up

The QD Bore Bar is a cost effective tool for align andblind boring plus offers an optional facing head. Thisversatile boring tool comes in a 2" or 1.25" diameter bar.Bar lengths of 4', 6' and 8' are also available. Providinga portable, powerful and economical boring alternative,the QD Bore Bar is lightweight and easy to set-up. Set-up is done quickly with set-up cones, many tool placementoptions, a variety of alignment mounts and only 2 feet ofclearance required. Powered by a standard electric motorwhich provides smooth, trouble free cutting, the QD is anaffordable boring bar with power to spare. Boring andfacing applications are virtually limitlessincluding; valve bodies, loaders, excavators, bulldozers,crushers and more. See the QD Bore Bar in action atwww.dlricci.com or request an Operational QD CD formore footage of this unique machine.

ModelQD Bore

Bar

Unit ofMeasure

4’ BarLength

6’ BarLength

8’ BarLength

Travel Max. WorkDiameter

Min. WorkDiameter

2”Bar

Std. - in

Metric - mm

481219.2

72 1828.8

962438.4

8.5215.9

16.5419.1

2.0652.32

ModelQD Bore

Bar

Unit ofMeasure

4’ BarLength

6’ BarLength

8’ BarLength

Travel Max. WorkDiameter

Min. WorkDiameter

1.25”Bar

Std. - in

Metric - mm

481219.2

72 1828.8

N/AN/A

8.5215.9

12304.8

1.3133.27

QD

Bore B

ar

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

The D.L. Ricci Corp. Portable Boring Bars areavailable in two different configurations, either,“Push-Pull” or “Feed Screw”. The Push-Pulldesign is available for all D.L. Ricci boring systems. Four inch diameter and larger boringbars accommodate the Feed Screw design.

Our modular design allows the drive unit andalignment mounts to attach anyplace along

the boring bar, enhancing set-up capabilities. The mounting systems may consist of the two adjustable bearing endplates, or a combination of bearing end plate and the I.D. mount spider system. The bearing end plates are designedto adjust in any direction, and miter to compensate for any misalignment. Roller bearings are used in all set-up fixtures,to assure smooth, accurate cutting performance. The power feed unit for both types of Boring Bars (“Push-Pull” or“Feed Screw”), is a reversible, variable feed rate, servo drive.

The rotational drive unit of the Boring Bar is compact, with high power to weight performance. Powerful hydraulic or pneumaticmotors, coupled with our heavy duty gear box, pro-vide smooth and trouble free cutting.

These Boring Bars can be set-up for alignboring, blind boring and facing operations. Set-up versatility is limitless.Our modular concept allows the operatorcreativity in solving difficult set-ups.

Push-PullDesign

EasyAlignment

Feed ScrewDesign

Te c h n i c a l S o l u t i o n s23

AB

Port

able

Bor

ing

Bar MODEL

Push-PullUNIT OF

MEASURE“A”Bar

Length

“A”Bar

Length

“A”Bar

Length

“A”Bar

Length

“A”Bar

Length

“B”Travel

MAX.WorkDia.

MIN.WorkDia.

2” Std. - inMetric- mm

481219.2

721828.8

962438.4

NANA

NANA

451143

18457.2

4.0101.6

3” Std. - inMetric - mm

481219.2

721828.8

962438.4

1203048

NANA

451143

26660.4

5.0127.0


NANA

721828.8

962438.4

1203048

1443657.6

451143

36914.4

6.0152.4

MODELFeed-Screw

Unit ofMeasure

“C”Bar

Length“D”

Travel

4” Min.WorkDia.

4” MaxWorkDia.


822082.8

47.751212.9

6152.4

36914.4


1062692.4

71.751822.5

6152.4

36914.4


1303302

95.752432.1

6152.4

36914.4


1543911.6

119.753041.7

6152.4

36914.4

The Pedestal Valve Bore Bar is designed for on-site align boring and re-machining of seatsand sealing areas of control valves. By mounting on the top of a valve, the machine achievesa total stroke of 23” and is suitable for cutting diameters up to 15”.

The machine consists of a geared head variable speed drive, with a mounting plate to accommodate either pneumatic or hydraulic drive motors. The powerful motor provides plentyof torque through a set of bevel gears that interconnect to the spindle. Automatic spindle feedis supplied by a reversible and variable rate, servo feed gear box. The spindle is made from aprecision ground and polished chromed 4140 bar, assuring maximum strength. Precision ballbearings are used to insure smooth operation and precision cutting. In addition to the ballbearings, bronze dampener bearings give added stability to the design.

A fixture assembly can be provided to mount the machine on many different styles of valves.The valve mounting fixtures generally mount to the flange of a valve using the existing stud locations.

High pressure control valves often become corroded and worn in the sealing areas, and must be repaired or replaced. It is usually more cost effective to use our portable boring bar to repair them in-place. In most cases, customers save time and money when welded-in valves can remain in place and the repair can be completed without costly disassembly.

On-site AlignBoring

Variable SpeedDrive

PrecisionBoring

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Pedestal Valve Bore Bar

24

B

C

A

ModelUnit of

Measure

Bar Dia.

A6ft. Bar

B8ft. Bar

BFeed

CMax BoreDiameter

PedestalValve

Bore Bar

Std. - in

Metric - mm

4

101.6

68.5

1739.9

92.5

2349.5

23

584.2

15

381

The MS-JTL combines the best from our patentedMS (Mid-Size) Clamshell, with our field proven andalso patented Journal Turning Lathe (JTL), to giveaccurate and consistent machining of turningbearing journals and other round surfaces. The MS-JTL provides an affordable and portable alternativeto major equipment disassembly . The MS-JTL can be positioned in tight areas andwith it’s removable gear box, can be operated withminimal clearances. It’s lightweight and efficientdesign along with fully adjustable locators, allowfor fast and accurate set-up.

The MS-JTL’s patented adjustable bearings provide for tighter tolerancemachining and longer machine life while the dual feed screws help ensure toolrigidity. Exacting surface finishes are achieved with this portable machiningdynamo.--------------------------------------------------------------NOW AVAILABLE... Our new Taper TurningLathe or TTL is a taper cutting tool that works asa rigid, tight tolerance machine. The TTL offersflexible machining with adjustable taper angles(up to 7°) and a range of 67”. Primarily used inshipyard applications, the TTL turns tapers as wellas cutting straight shafts. Call us for a free copy of our MS-JTL Training CD. To see video of the MS-JTL,the TTL and all our machining solutions IN-ACTION go to: www.dlricci.com.

C o m m i t m e n t t o S e r v i c e

Exacting SurfaceFinishes

Sets-up in TightAreas

Patented PortableMachining

D (travel)

C

A

B (clearance)

MS-JTLUnit of

MeasureA

(Shaft Range)

B(Clearance)

C(Overall Length)

D(Travel)


8.0 - 14.5203.2 - 368.3

33.31846.1

481219.2

32812.8


14 - 20.5355.6 - 520.7

39.51003.3

481219.2

32812.8


20 - 26.5508 - 673.1

45.51155.7

481219.2

32812.8


26 - 32.5660.4 - 825.5

51.51308.1

481219.2

32812.8

MS-

Jour

nal T

urni

ng L

athe

TTL

25

Hydraulic Pow

er Supply

Our D.L. Ricci Corp. Hydraulic Power Supply units (Frequency drives)are self-contained and capable of supplying hydraulic power to all ofthe hydraulic equipment in our product line. They are also well suited toprovide hydraulic power for most portable machining equipment on themarket today. These units are able to produce 3 to 18 gallons perminute flow and line pressure up to 2000 PSI. Another advantage ofour Hydraulic Power Supplies is the remote pendant control whichallows the operator full control of the unit up to 150 ft. away. Standardhose length is 50 ft.

For ease of mobility the units areequipped with smooth rollingindustrial casters. Each unitcomes complete with (set of two) 50ft. lengths of hose with drip proofcoupling. Our frequency drives arestate-of-the-art, ready to meet virtu-ally any power requirements.

Remote PendantControl Powerful

Ease of Mobility

26w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

HydraulicPower

Supplies

Unit of

Measure

PowerRequired

FlowRate

PressureDriveMotor Power A B C

Freq.Drive

10

StandardInches

MetricMillimeter

30 Amp3 Phase440 Volt30 Amp3 Phase440 Volt

3 - 9Gal./Min

11.4 - 34.2Ltr./Min.

0 - 2000PSI

0 - 137.9BAR.

10HP

7.45kw

53

1346.2

24

609.6

36

914.4

Freq.Drive

20

StandardInches

MetricMillimeter

40 Amp3 Phase440 Volt40 Amp3 Phase440 Volt

5.5 - 17.5Gal./Min.

20.9 - 66.5Ltr./Min.

0 - 2000PSI

0 - 137.9BAR.

20HP

14.9kw

53

1346.2

30

762

40

1016

Tube

Pre

ppin

g

High Purity Piping Technology for a Cleaner World

This high purity line from D.L. Ricci Corp. includes the finest portable tube prepping andtube severing machines on the market today. Four FX Models are ready to deliver high quali-ty weld-end preparations on a wide range of tube and light wall pipe. Cordless or cordedmodels are available with our unique quick locking system which assures that each part isquickly and accurately held in place during the entire cutting operation

FX1.5 Corded or cordless operationwith the 1.5 and 3.0 FX tools.Interchangeable collets allowshort grip lengths for machin-ing all types of micro-fittings.The FX1.5 quickly and accu-rately covers an O.D. rangefrom .187” to 1.5”.

FX3.0 The portable FX3.0 offers versatility and power with thecapability of being hand-heldor bench mounted. The incremental feed systemallows controlled, smooth andconstant feed rates. Accurateburr-free weld preparation isachieved with minimal effort.FX3.0 provides preppingranges from .187” to 3.0” O.D.

FX4.0The latest in our line-up oftube squaring tools is ourFX4.0. The patented Easy-Latch clamp system and inter-changeable collets, assuresthat each piece is quickly andaccurately held in placethroughout the cutting range.The FX4.0 can be used onO.D.’s from .187” to 4.5”.

FX6.0Able to prep wall thickness upto .375”, the FX6.0 offers max-imum gripping power through-out the cutting range. The vari-able speed settings give theoperator optimum control forreducing scrap and minimizingjob cost overruns. The FX6.0covers an O.D. range from.187” to 6.625”.

27

ChamferingChampions

Clean-RoomReady

Tight CuttingTolerances

Standard orCustom Collets

Tube Prepping

28w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

Excellence in Heat Treating Services

D.L. Ricci Corp. Heat Treating Methods:Resistance: Using ceramic pads, this flexible to set-up format, is a proven Heat Treating Technology and will

work with all metal types

Induction: This Heat Treating method provides quicker “time to temp” and is more energy efficient, as themetals are heated uniformly from within, using a flexible liquid cooled heating coil

Commitment to Customer Satisfaction:The D.L. Ricci Corp. Heat Treating Division is committed to ensuring that each Heat Treating job will be completed on schedule and performed to the highest industry safety standards. We are continually looking for new ways and opportunities to improve our performance and increase customer satisfaction. We arecommitted to building on our already strong reputation for quality service and fair pricing. D.L. Ricci Corp. hasyears of experience in offering sales, rental or on-site technical support in many process industries including:-Nuclear Plants -Construction Projects-Fossil Plants -Maintenance Projects-Mechanical Contractors -Pulp and Paper Mills-Pressure Vessel Fabricators -Petrochem-Piping Fabricators -Chemical Plants

Safety & Quality:Our Heat Treating Team endeavors to achieve high standards of safety

while delivering the highest quality product possible. Our range of equipment isconstantly expanding and new technology is improving our ability to work safer and more efficiently. Wecan supply resistance or induction equipment and/or technicians to meet and exceed the most demandingwork scope. Our field machinists are ready to mobilize for your outage, planned or unplanned.

On-Site Expertise

ResistanceHeat Treating

InductionHeat Treating

QualityWorkmanship

29

Hea

t Tre

atin

g

Rentals & Sales:D.L. Ricci Corp. has a complete line-up of Resistance and Induction Heat Treating Supplies ready for salesor rental. Flexible rental terms are available on a daily, weekly, or monthly basis. Resistance rental items include 6 and 9 way power supplies, recording and monitoring systems and related primary and secondary cables.Induction rental items include power supplies, coils, plus recording and monitoring equipment.

On-Site Technical Support:Our Heat Treating staff is constantly training to be ready with equipment and educated staff when the time calls.Whether your outage is planned or unplanned, our staff and high tech equipment will be there anytime, anywhereto provide you with on-site Heat Treating services. Our Field Machining staff is cross trained to bring machiningand Heat Treating expertise to every job site.

Heat Treating Training:Our customers benefit with Heat Treating demos and training at our Red Wing Headquarters. Our Heat Treating cus-tomers also benefit from our free D.L. Ricci Heat Treating CD-Rom which has both Induction and Resistance videodemos as well as other Heat Treating technical data on it.

Heat Treating AccessoriesD.L. Ricci Corp. manufactures our Resistance heating pads to exacting national standards. Made from “NickelChromal” wire, which is then strung through “Hilox Alumina” insulators, these heating pads are very durable andable to withstand high temperatures over long durations. Special pads may be fabricated to meet exact require-ments. Ask us about our Pad-Rebuild Program to bring new life to your old burnt-out pads. Other Resistanceaccessories include receptacles, connectors, cables, thermocouple wire and more. Induction Heat Treating accessories include insulation, extension power cords, liquid cooled coils and Kevlar protective preheat covers.

Pads andAccessories

ModernPower Supplies

TrainingPrograms

Ready ForYour Site

Heat Treating

www.dlricci.com 651-388-8661 30

“ANYTIME. ANYWHERE.” ®When challenging field applications arise during planned, or un-plannedshutdowns, you know you can trust the D.L. Ricci Corp. engineeringstaff, and field technicians, for solutions to your immediate needs.Our highly trained staff can quickly and effectively respond to your specificapplication. Our technicians are factory trained, and in most cases have theadded advantage of being the machinist who made the equipment that theyuse in the field.

Through equipment rental or technical support, our team will providethe experience to complete your project professionally and economi-cally. D.L. Ricci Corp. is an OEM, and we have extensive invento-ry of all our latest designs of equipment and tooling, assuringfast response and quick delivery to your job site. Another addedbenefit of most D.L. Ricci Corp. technicians, is their ability toperform on-site stress relieving as well as machining. Tryour value added tech support and rental programtoday; you’ll be glad you did.

FastResponse

Highly TrainedStaff

Professional andEconomical

C o m m i t m e n t t o S e r v i c e31

Tech

nica

l Sup

port

NominalPipe O.D. Sched

5sSched10s

Sched20

Sched30

Sched40 Standard Sched

60Sched

80ExtraStrg

Sched100

Sched120

Sched140

Sched 160

XXStrg

1.31533.40

.0651.65

.1092.77.1092.77.1092.77.1092.77

.1333.38

.1333.38

.1794.55

.1794.55

.2506.35

.3589.09

125.4

1.66042.16

.0651.65

.1403.56

.1403.56

.1914.85

.1914.85

.2506.35

.3829.70

1.90048.26

.0651.65.0651.65

.1453.68

.1453.68

.2005.08

.2005.08

.2817.14

.40010.16

2.37560.33

.1543.91

.1543.91

.2185.54

.2185.54

.3438.71

.43611.07

2.87573.03

.0832.11

.1203.05.1203.05.1203.05.1203.05

.2035.16

.2035.16

.2767.01

.2767.01

.3759.53

.55214.02

3.588.90

.2165.49

.2165.49

.3007.62

.3007.62

.43811.13

.60015.24

4.0101.60

.2265.74

.2265.74

.3188.08

.3188.08

.63616.15

4.5114.305.563141.306.625168.288.625219.0810.75273.0512.75323.85

14.0355.6016.0406.418.0

457.2020.0

508.0022.0

558.8024.0

609.6026.0

660.4028.0711.230.0

762.0032.0812.834.0

863.60

36.0914.40

.2376.02

.2376.02

.3378.56

.3378.56

.53113.49

.67417.12

.43811.13

.1092.77

.1343.40

.2586.55

.2586.55

.3759.53

.3759.53

.62515.88

.75019.05

.50012.70

.1092.77

.1343.40

.2807.11

.2807.11

.43210.97

.43210.97

.71918.26

.86421.95

.56214.27

.1092.77

.1483.76

.2506.35.2506.35.2506.35

.3228.18

.3228.18

.40610.31

.50012.70

.50012.70.50012.70.50012.70

.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70

.59415.09

.81220.62

.90623.01

.87522.23

.71918.26

.1343.40

.1654.19

.3077.80.3308.38

.3659.27

.3659.27

.50012.70

.59415.09

.71918.26

1.00025.4

1.12528.58

1.00025.4

.84421.44

.1563.96

.1804.57

.2777.04

.40610.31

.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53

.3759.53

.56214.27

.68817.48

.84421.44

1.12528.58

1.31233.32

1.00025.4

1.00025.4

.1563.96

.1884.78

.3127.92.3127.92.3127.92

.3759.53.3759.53

.43711.10

.59415.09

.75019.05

.93823.83

1.25031.75

1.40635.71

1.09427.79

.1654.19

.1884.78.1884.78

.50012.70

.65616.66

.84421.44

1.03126.19

1.43836.53

1.59340.46

1.21930.96

.1654.19

.43711.10

.56214.27

.75019.05

.93823.83

1.15629.36

1.56239.67

1.78145.24

1.37534.93

.1884.78.1884.78

.2185.54

.3759.53.3759.53.3759.53.500

12.70.50012.70

.50012.70.50012.70.500

12.70.50012.70

.50012.70.500

12.70

.59415.09

.81220.62

1.03126.19

1.28132.54

1.75044.45

1.96849.99

20508

1.50038.10

.2185.54

.87522.23

1.12528.58

1.35734.47

1.87547.63

2.12553.98

1.62541.28

.2185.54

.2506.35

.56214.27

.68717.45

.96924.61

1.21930.96

1.53138.89

2.06252.37

2.34359.51

24609.6

1.81246.02

.3127.92.3127.92.3127.92.3127.92.3127.92.3127.92

.62515.88

.62515.88.62515.88.625

15.88.62515.88

28711.2

.2506.35

.75019.05

30762

.68817.48

32812.8

.68817.48

34863.6

.75019.05

36914.4

1-1/431.751-1/238.1

250.82-1/263.5

376.23-1/288.9

4101.6

51276

152.48

203.2

10254.0

12304.8

14355.6

16406.4

22558.8

26660.4

18457.2

.0832.11.0832.11.0832.11

Align BoringEleven inch diameter boresare align bored with theD.L. Ricci Corp. “Push-Pull” style boring bar.

Hole BoringHole boring is accomplished in avery tight work area, (on-site andin-place) with our hydraulic 8ZPortable Milling Machine.

Valve ReplacementWeld bevels are machinedto plant specifications withour 314 rapid End PrepMachine. Once the bevelsare complete the newvalve will be installed.

Flange FacingOn-site flange facing withany clamshell or BU Faceris possible and set-up isquick. In this on-site appli-cation a vessel cover isbeing machined in-place.

Pump Base MillingLarge pump bases are machined in-place with ourlarge portable milling machine. Accuracy and close tol-erance work is guaranteed with laser alignment andour highly accurate 16 X 96 portable milling machine.

Pipe BevelingBeveling “Heavy” wall main steam piping with our NBClamshell and single point attachment is quick and easy.After the severing operation is complete, the NB is fittedwith the single point attachment, which allows compoundbeveling of any angle and I.D. counterboring.

MDMThis portable Metal Disintegrating Machine(MDM) removes large broken bolts, tapsand drills on-site. The MDM can also disin-tegrate nozzle block bolts, thermal shields,fuel rod assemblies, steam generator tubesand more.

Field Applications

w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1 32

Man

ufac

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Q u a l i t y P r o d u c t s

Custom Fabrication:Utilizing the strength of ourEngineering Department, we areconstantly customizing our fieldmachines for unique applications.Our in-house machining specialistsare also field experienced to knowwhat works best in various on-site conditions.

As an OEM, we manufacture all our D.L. Ricci Corp. equipment in our modern production facility located in Red Wing,Minnesota. Utilizing the latest in State-Of-The-Art CNC manufacturing technology we have the capabilities of turning up to72” diameter in-house and our largest CNC has travel of 80”x40”x30. Attention to detail, customized machinery and qualitycontrol are the hallmarks of our manufacturing processes. Our customers demand close tolerance machining in the field, so weplace those same demands on our in-house machinists. Our Surf-Cam Technology allows us to send programs to the CNC’swith faster turnaround time. We also manufacture our own tool bits and offer a regrind program with them. Whether we areperforming job shop work, daily productionruns for our equipment inventory, or custommachinery creation, you can count on D.L.Ricci Corp. to get the job done right anddone on-time.

33

Surf-Cam System

High TechManufacturing

State-of-the-ArtTool Bit Production

D.L. Ricci's Most Popular Tool Bits

Used for a straight cut of pipe

Used to givea 37° bevel toto both sidesof pipe at same time

Straight Sever

37° Used for preppingpipe with a 37° angle

37°/10°Used for Heavy-Wall Pipe Gives a 37° - 10° bevel

Counter Bore Used for ID counterboringpipe to size

DoubleBevel

D.L. Ricci Corp. has the World’s largest portable machine tool rental fleet, making us thebest company to meet your portable machine tool needs. With a diversified network of rentalwarehouse locations strategically placed around the World, we are able to respond quickly toyour emergency equipment needs and in most cases, that same day.

Our experienced team of managers, maintenance professionals, and application specialistsare dedicated to providing you with the right equipment for your job. The strength of our sup-port infrastructure will work for you and expedite your order. Our staff can quickly and effi-ciently train your employees to operate our equipment in a safe and efficient manner.

We’ve invested millions of dollars in our rental fleet, which includesthe latest portable equipment designs. All our equipment is kept in thebest possible condition through our stringent maintenance andrepair program.

Having the best equipment is not enough. We also provide knowl-edgeable service, including 24 hour a day, 7 day a week emer-gency access. D.L. Ricci Corp. is your total portable equipmentsource, not just for rentals, but for equipment purchase as well. Weare an OEM and sell or rent all the equipment that we manufacture.If the purchase of capital equipment is not in your budget, then youwill enjoy the flexibility of our equipment rental program. Our equip-ment is diverse and up to date, so we’re likely to have what you needfor your project.

Rental

Rapid Response

Rental locationsWorldwide

ExpeditedOrders

34w w w. d l r i c c i . c o m 6 5 1 - 3 8 8 - 8 6 6 1

D.L. Ricci Corp. is dedicated to the design, development, and manufacturing of the finest on-site machining equipmentin the industry. Our Engineering Department uses the latest design and CAM software to produce accurate, costefficient parts, that are in turn reliable and cost effective to the customer. We will help find solutions to our customers'special applications through engineering consultation.

The Engineering Department’s ability to fulfill the customers' needs are derived from their involvement in all aspectsof the company. From project coordination for plant turnaround, to machining and heat treating on-site, our

engineering team gains insight into customers needs on-site. Our familiaritywith plant drawings and piping isometrics helps to reduce design time andminimize errors when dealing with customer problems on-site.

D.L. Ricci Corp. is an engineering driven company with great attention todetail and design concepts. The Engineering Department’s objective is thedevelopment of new products, and solving unique applications for our customers. Industry needs guide our cutting edge designs from concept, onthrough to finished product. This ensures our customers of the latest andgreatest product possible.

The attention to detail while a new product is in development, allows us theability to acquire many U.S. and worldwide patents on our unique designs. The Engineering Department furtherensures that quality guidelines are met during the production process. Prototype Development is accelerated by this

attention to detail and quality. Our Engineers' background in machining, enable them to adequately testand re-test our products, in many different applications. As a result of attention to detail and vast experience,the end product is something that is reliable, feature rich and user friendly, providing not only good tools, buta method for machining with maximized performance.


Attention to Detail

Development ofNew Products

Latest CAD-CAMSoftware

Engi

neer

ing

35

Safety

Safe production and operation of our D.L. Ricci Corp. products is more than justwords, it’s our ULTIMATE OBJECTIVE. We build safety into every one of ourmachining tools and train our staff constantly to use them in the safest manner pos-sible. Our customers benefit from our safety first attitude with SafetyManuals,Operational CD’s, videos, training opportunities at our Ricci TrainingCenter, and machining products that are portable, easy to use and safe.

Our D.L. Ricci Corp. Safety Program CD contains a large number of documentsand graphics that outline our safety policies and procedures. It is comprehensiveand up-to-date. Our Safety Consultant provides independent audits to our safetypolicies to make sure we adhere to the most current safety regulations and pro-grams. They also offer specific safety training and offer testing of our facility for avariety of safety issues. Our Safety Consultant also advises our D.L. Ricci Corp.Safety Committee at their monthly meetings.

The Ricci Training Center offers staff and customers the opportunity to train on avariety of D.L. Ricci Corp. machines and applications . Machines mounted at a vari-ety of angles simulate the real world of on-site machining. Training Center applica-tions include valve machining, boring, drilling, pipe cutting, pipe beveling and more.

Improper usage of our machining equipment may result in serious injury. Alwaysconsult your D.L. Ricci Operational Manual for instructions on safe operation ofour equipment. You may also call our customer service representatives with anyquestions about safe operation of our D.L. Ricci Corp. equipment.

OSHA CompliantRicci Training

CenterVariety of ProductInstructional Media

36Safety is our #1 priority! 651-388-8661

Com

mer

cial

Pip

e Si

zes

D. L. Ricci Corp. is Best on Earth

NominalPipe O.D. Sched

5sSched10s

Sched20

Sched30

Sched40 Standard Sched

60Sched

80ExtraStrg

Sched100

Sched120

Sched140

Sched 160

XXStrg

1.31533.40

.0651.65

.1092.77.1092.77.1092.77.1092.77

.1333.38

.1333.38

.1794.55

.1794.55

.2506.35

.3589.09

125.4

1.66042.16

.0651.65

.1403.56

.1403.56

.1914.85

.1914.85

.2506.35

.3829.70

1.90048.26

.0651.65.0651.65

.1453.68

.1453.68

.2005.08

.2005.08

.2817.14

.40010.16

2.37560.33

.1543.91

.1543.91

.2185.54

.2185.54

.3438.71

.43611.07

2.87573.03

.0832.11

.1203.05.1203.05.1203.05.1203.05

.2035.16

.2035.16

.2767.01

.2767.01

.3759.53

.55214.02

3.588.90

.2165.49

.2165.49

.3007.62

.3007.62

.43811.13

.60015.24

4.0101.60

.2265.74

.2265.74

.3188.08

.3188.08

.63616.15

4.5114.305.563141.306.625168.288.625219.0810.75273.0512.75323.85

14.0355.6016.0406.418.0

457.2020.0

508.0022.0

558.8024.0

609.6026.0

660.4028.0711.230.0

762.0032.0812.834.0

863.60

36.0914.40

.2376.02

.2376.02

.3378.56

.3378.56

.53113.49

.67417.12

.43811.13

.1092.77

.1343.40

.2586.55

.2586.55

.3759.53

.3759.53

.62515.88

.75019.05

.50012.70

.1092.77

.1343.40

.2807.11

.2807.11

.43210.97

.43210.97

.71918.26

.86421.95

.56214.27

.1092.77

.1483.76

.2506.35.2506.35.2506.35

.3228.18

.3228.18

.40610.31

.50012.70

.50012.70.50012.70.50012.70

.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70.50012.70

.59415.09

.81220.62

.90623.01

.87522.23

.71918.26

.1343.40

.1654.19

.3077.80.3308.38

.3659.27

.3659.27

.50012.70

.59415.09

.71918.26

1.00025.4

1.12528.58

1.00025.4

.84421.44

.1563.96

.1804.57

.2777.04

.40610.31

.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53.3759.53

.3759.53

.56214.27

.68817.48

.84421.44

1.12528.58

1.31233.32

1.00025.4

1.00025.4

.1563.96

.1884.78

.3127.92.3127.92.3127.92

.3759.53.3759.53

.43711.10

.59415.09

.75019.05

.93823.83

1.25031.75

1.40635.71

1.09427.79

.1654.19

.1884.78.1884.78

.50012.70

.65616.66

.84421.44

1.03126.19

1.43836.53

1.59340.46

1.21930.96

.1654.19

.43711.10

.56214.27

.75019.05

.93823.83

1.15629.36

1.56239.67

1.78145.24

1.37534.93

.1884.78.1884.78

.2185.54

.3759.53.3759.53.3759.53.500

12.70.50012.70

.50012.70.50012.70.500

12.70.50012.70

.50012.70.50012.70

.59415.09

.81220.62

1.03126.19

1.28132.54

1.75044.45

1.96849.99

20508

1.50038.10

.2185.54

.87522.23

1.12528.58

1.35734.47

1.87547.63

2.12553.98

1.62541.28

.2185.54

.2506.35

.56214.27

.68717.45

.96924.61

1.21930.96

1.53138.89

2.06252.37

2.34359.51

24609.6

1.81246.02

.3127.92.3127.92.3127.92.3127.92.3127.92.3127.92

.62515.88

.62515.88.62515.88.62515.88.62515.88

28711.2

.2506.35

.75019.05

30762

.68817.48

32812.8

.68817.48

34863.6

.75019.05

36914.4

1-1/431.751-1/238.1

250.82-1/263.5

376.23-1/288.9

4101.6

51276

152.48

203.2

10254.0

12304.8

14355.6

16406.4

22558.8

26660.4

18457.2

.0832.11.0832.11.0832.11

Black = StandardRed = Metric

Com

mer

cial

Pip

e Si

zes

37

Wo r l d ’s L a r g e s t Po r t a b l e M a c h i n e To o l R e n t a l F l e e t

D.L. Ricci Corp. Product ReviewClamshellsMC Clamshell: pg. #1NB Clamshell: pg. #2MS Clamshell: pg. #3HD Clamshell: pg. #4MM180 Clamshell: pg. #5Casing Cutter: pg. #6Axial Feed: pg. #7Clamshell Accessories: pg. #8

Facers/End PrepsBU Facer: pg. #9GTB2: pg. #10314 Beveler: pg. #11

Grinding MachinesTire Grinder: pg. #12Trunnion Grinder pg. #13Hand Hole Grinder: pg. #14Oval Manway Seat Grinder: pg. #15

Milling MachinesPortable Milling Machines: pg. #16T-Mill: pg. #17Z Axis Milling: pg #18Mini-Mill: pg. #19XYZ Keyway Cutter: pg. #20Keyway Cutter: pg. #21

Portable Boring BarsQD Bore Bar: pg. #22Portable Boring Bar: pg. #234” Portable Valve Boring Bar: pg. #24

Shaft/Journal MachiningMS Journal Turning Lathe: pg. #25

Hydraulic Power SupplyHydraulic Power Supply: pg. #26

Tube Prepping MachinesFX Tube Prepping Tools pgs. #27, #28

Heat TreatingInduction & Resistance: pgs. #29, 30

Technical Support pgs. #31, #32

Manufacturing/Rental pgs. #33, #34

Engineering/Safety pgs. #35, #36

Chart/Product List pgs. #37, #38

Sales, Rental, Technical Support Anytime. Anywhere. ®

38

Consult our Websites to find one of ourRepresentatives or Distribution Centers near you.

Hydratight/D.L. Ricci Corp. (HQ)5001 Moundview Drive

Red Wing, Minnesota 55066651-388-8661 or 1-800-283-1937

Fax: 651-388-0002 E-mail: [email protected]

Hydratight/D.L Ricci Ltd.Unit 2, Station Road, Furness Vale,

High Peak, Derbyshire, SK23 7QA. EnglandPhone: +44 (0) 1663 746600

Fax: +44 (0) 1663 746611

Hydratight/D.L. Ricci West Coast8191 Belvedere Ave. Suite D

Sacramento, CA 95826Phone: 916-452-3125

Fax: 916-452-3178

Hydratight/D.L. Ricci Gulf Region1102 Hall Court

Houston, Texas 77536Phone: 713-860-4200

Fax: 713-860-4201

Copyright © D.L. Ricci Corp. All Rights Reserved 08/07 #1000

Sales

Rental

Technical Support

www.hydratight.com & www.dlricci.com

Hydratight/D.L. Ricci Corp. is an Actuant Company

D.L.Ricci Corp.

®

it started with one product and a dream. - hydratight | …€¦ · · 2016-11-01it started with...

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