j ba edge balustrade draft - eboss · occupancy types as per as/nz 1170.1.2002. not suitable for...

BA LU S T R A D E S YS T E M S

Issue 11/17

www.juralco.co.nz ph (09) 478 8018

®Juralco EDGE Balustrade Systems


ISSUE 11/17

®JURALCO EDGEBALUSTRADE SYSTEMS


Issue 11/17





Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium

joinery systems through a national network of franchised fabricators and agents.

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For more than 25 years we have been at the forefront of specialist aluminium door and

window products suitable for New Zealand joinery and building methods. Our

comprehensive product range includes security and insect screens, balustrades and gates,

shutters and awnings, shower screens, wardrobe doors and organisers and internal doors.

0

®The Juralco EDGE Balustrading Systems is an architectural balustrade system designed to

provide a wide range of design options in both contemporary glass and in more

conventional aluminium metal balusters.

®The Juralco EDGE Balustrade system is an architectural balustrade system designed to provide a range of modern design options in both glass and

aluminium. Mounting to a deck can be done a variety of ways to timber, concrete, steel, and to waterproof membranes.

Toughened Glass infills can be 6mm, 8mm or 10mm, either fully framed (6mm) or semi frameless (8, 10mm) with handrails either top or side mounted.

Toughened 13.2mm Laminated glass can be used for semi frameless applications.

For a more traditional look Vertical metal infills are available in 17mm sq and 60mm x 17mm slats, all in powder coated colour of your choice.

All designs are available with a variety of handrails. Tables are shown for various baluster spacings, heights and wind zones.

All mountings and installation recommendations conform to the latest AS/NZS1170 and NZS 4223.3.2016 regulations.

Our installers are all very experienced and can recommend a balustrading system to fit your design requirements and budget.

All pages © Copyright Juralco Aluminium Building Products Ltd, 2017

®Top left illustration - Top Mount EDGE Balustrade with Metal Balusters®Bottom left illustration - Top Mount EDGE Balustrade with Metal Balusters

Illustration above - Face Fixed EDGE Balustrade with Laminated glass,

to Concrete®Cover illustration - Face Fixed EDGE Semi Frameless Balustrades


Issue 11/17




Heading Pages Description

Specifications 4 Juralco standard specification sheet and Powder coating recommendations

Configurations 5 - 8 Shows typical Glass and Batten style Balustrade layouts Includes specifications for Interlinking Rail to NZS4223.3.2016 for Semiframeless Glass balustrades

Materials 9 - 16 All Extrusions and Components

Post Mount Types 17 Shows the Four Post mount types

Deck Nailings 18 - 19 Shows details of Double Boundary Joist Nailing layout and Semi Frameless Glass Panel Corner setout

Mountings 20 - 44 Shows Mounting details - For Timber, Concrete and Steel

Design, Wind 45 - 48 Shows all engineered Post spacing and Height maximums for various Mount and Wind factors

Design Details,Connections

49 - 51 Shows General Connection details. Handrails, Bottom Rail and Base Plates 60mm Slat - Split Rail. Handrail + Top and Bottom Rail. Face Fix

Design Details,Set outs for all Glass types

52 - 60 All 6mm Glass. Fully Framed and Full height. All with Handrails

61 - 63 All 8mm Glass. Semi Frameless with Handrails

64 - 69 All 10mm Glass. Semi Frameless with Handrails

70 - 72 All 13.2 Laminated Glass. Semi Frameless

73 - 78 All 17mm Baluster. Full Height and Split Rail. All with Handrails

79 - 84 All 60mm Slat Baluster. Full Height and Split Rail. All with Handrails

Design Details, Corners 85 Shows recommended 90 deg setouts for Solid balusters.

Floating Deck - Edge 86 Shows details of Floating Deck edge treatment to hide edge of deck

Surface Care 87 - 88 Instructions for the care of Powder coated and Glass surfaces


Complies With AS/NZS 1170:2002, NZS 4223.3.2016, NZ Building Code B1, B2, F2 ,F4 and F9Complies with French Standard NF P01-013 (1988-08)

Code Type of Occupancy for part of the building or structure

Specific Uses Glass

A Domestic and Residential activities All areas within or serving exclusively one dwelling including stairs, landings etc, but excluding external balconies and edges of roofs. 6mm,8mm and 10mm

Toughened Glass and 13.2mm Laminated Glass

A Other,C3

Areas without obstacles for moving people and not susceptible to over

crowding

Stairs, landings, external balconies, edges of roofs etc.

®EDGE Balustrade is for Domestic and Residential Occupancy types A, A Other and C3 onlyOccupancy Types as per AS/NZ 1170.1.2002. Not suitable for Commercial C3 applications

Glass 6mm, 8mm, 10mm Toughened Safety Glass and 13.2mm Toughened Laminated Safety Glass

Glass must have a minimum strength of 100MPa. All edges polished.

Juralco Balustrade Systems building code compliance documentation requires all balustrade installations

are to be completed in accordance with the requirements of our authorised installer certification.

Note 2

Note 1

Note 3 All Semi Frameless glass Balustrades must have an Top or Side mounted Handrail to conform to

NZS 4223.3.2016. Not necessary for Swimming Pools.

Index Section 4852JB


Issue 11/17




®Juralco EDGE Balustrade Systems - Specifications, Powder Coating

Juralco Aluminium Building Products Ltd (JABP)

Specifications for Juralco E Balustrade System®DGE

1.Scope

- This specification details the documents the Juralco EDGE Balustrade System refers to in relation to the New Zealand ®

Building Code, the manufacturer's documents, products used in the System, requirements in relation to fixing and surface

finishings.

2. NZBC Compliance

- The Juralco EDGE Balustrade System has been tested by Nancekivell Cairn Ltd, Civil and Structural Engineers, ®

to demonstrate compliance with the structural requirements of the New Zealand Building Code and AS/NZS 1170 : 2002

occupancy A, A Other and C3, NZS 3604 Low, Medium, High, Very High Wind Zone, max design wind pressure 2.0KPa

- The Structural Engineering design includes the requirements of B1 Structure, B2 Durability, F2 Hazardous material

and F4 Safety from falling, all from the Building Code.

- Verification Method B1 / VM1, B2/AS1, F4 / AS1.

- All glass used in the Juralco EDGE Balustrade System must conform to AS/NZS 2208.®

- Complies with NZS 4223.3.2016

3. Manufacturer's Documents

- The Juralco EDGE Balustrade System manual details all extrusions and components used for the fabrication and ®

installation/fixing of the system.

- A Producer Statement 1(Design) is available.

Copies of the above documents are available from:

Juralco Aluminium Building Products Ltd

48 Bruce McLaren Rd, Henderson, Auckland

Phone 09 478 8018 Fax 09 478 7883 Email [email protected]

- Any deviation from the standard fabrication or installation/fixing must be accompanied by a site specific PS1

with site specific calculations and drawings

4. Products

- Only extrusions, components and hardware supplied by or specified by JABP may be used in the Juralco EDGE System®

- Aluminium extrusions, components and hardware – unless specified are manufactured to 6060 T5 specifications

- Stainless Steel components, hardware, fixings – all components to 316 grade

- Glass - all glass used in the Juralco EDGE Balustrade System must conform to the specifications as listed in the ®

Juralco EDGE manual with each panel conforming to AS/NZS 2208 as confirmed by the Safety Stamp detailing the ®

manufacturer's description and licence number.

5.Surface Finishing

- Juralco Aluminium Building Products Ltd is a Dulux Registered Applicator site, registration number 2101.

JABP uses only Dulux branded powder coating materials® - Unless specified otherwise, Dulux Duralloy powder coating systems are used for properties greater than 100

metres from high tide level where AAMA 2603 performance is required® - Dulux Duratec powder coating systems must be used for all properties greater than 10 metres and up to 100

metres from high tide level where AAMA 2604 performance is required® ® - Dulux Duralloy has a 10 year film and colour integrity warranty, Dulux Duratec has a 20 year film and colour

integrity warranty

6. Installation and Fixing

- The Juralco EDGE Balustrade System must only be installed in accordance with the Juralco EDGE Balustrade ® ®

System manual

- Any deviation from that specified in the Juralco EDGE manual must only be in accordance with the site specific PS1 with ®

site specific calculations and drawings listing the non standard details

- The Juralco Balustrade System must only be fabricated/installed by a Juralco approved fabricator®EDGE

- Upon completion of the installation the fabricator must supply the owner with a PS3 (Construction)

Important instructions for Powder Coatings near Salt WaterThe standard Dulux powder coating system used by Juralco is Duralloy and is suitable for installations greater than 100 metres from high tide level®

and for buildings up to 3 stories above ground. Use Duratec for installations between 10 and 100 metres from high tide level and for prestigious ®

residential and commercial developments. For all other applications contact Juralco for alternative systems.Note - Powder coated prices listed in Juralco price books are for the standard Duralloy system. If the Duratec system is required it ® ®

must be specified upon placement of the order and will incur a surcharge – Duratec prices on application.®

lmportant instructions for Powder Coating - Attachment to structuresAn EPDM or similar material spacer must be used to separate powder coated aluminium items from all timber, concrete and steel structures.Failure to do so can lead to the chemicals in the structure affecting the powder coating layer on the aluminium.

Powder Coating WarrantyThe Dulux powder coating warranty period is conditional upon being maintained in accordance with the Dulux ‘Care and Maintenance Instructions’.Contact your installer for a copy (or download from Dulux) of the Care and Maintenance instructions or refer to the back page of this manual.


Issue 11/17




6mm Glass, Inline - Full Height. Handrail + Split Rails.

For 6mm Toughened Glass

For 8mm Toughened Glass

Face FixGutter Brkt Face FixTop Mount

Face FixTop Mount

Face FixTop Mount

Face FixTop Mount

Gutter Brkt Face Fix



®Juralco EDGE Balustrade Systems - Typical Configurations

6mm Glass, Inline - Fully Framed. Handrail + Bottom Rail.

6mm Glass, Inline - Full Height. Handrail + Bottom Rail.

8mm Glass, Inline - Semi Frameless. Handrail.

Balustrade Height

Balustrade Height

Balustrade Height

Balustrade Height


Issue 11/17




10mm Toughened Glass, Inline - Semi Frameless - JEB 222 Interlinking Rail + JEC 29 Brackets, Deck side.

For 10mm Toughened Glass - Conforms to NZS 4223.3.2016

A Corner Post is available for 10mm Glass, Inline - Semi Frameless. Top Mount only

Face FixTop Mount Gutter Brkt Face Fix

10mm Toughened Glass, Inline - Semi Frameless - Handrail


Balustrade Height


Balustrade Height

10mm Toughened Glass - Semi Frameless - No Handrail. SWIMMING POOLS ONLY. 1200mm Min Height


Balustrade Height

Required Barrier Height,1000mm

13.2mm Toughened Laminated Glass, Inline - Semi Frameless


Balustrade Height

For 13.2mm Toughened Laminated Glass - Conforms to NZS 4223.3.2016, Section 22.4.3(b)

Top Protection cap JET 212 highly recommendedTop Protection cap JET 212 highly recommended


Issue 11/17




Interlinking Rail End CapPart No JEC 18

Can be used as RH or LH

27.5

INTERLINKING RAILPart No JEB/222/5.8

60.0

15

Front/Outside

Required Barrier height above Deck, 1000mm= Post height = Balustrade height above Deck

®Juralco EDGE Balustrade System

Interlinking Rail conforming to NZS 4223.3.2016 and Building Code Clause B1.3.4

Interlinking Rail End Cap, Straight

135 deg and 90deg corners

Interlinking Rail End CapCan be used as RH or LH

100 98

67.5

All ex 3mm Aluminium Plate

Joiners:- With Joiner in place, spot drill from below for position- Drill out joiner to 3mm dia, extrusion to 4mm dia- Use No 6 x 1/4in SS ST Pan sq drive screw- Insert dobs of V60 Silicone inside cavities before inserting- Both ends to be attached.- Joins must be within 300mm of Post- Minimum distance between screw and end of handrail is 10mm

17.5 bar

14 barV60 Silicone

17.5mm, 90degCorner Joiner Part No JEC 35

17.5mm, 135deg Corner Joiner Part No JEC 37

100 95

64

14mm, 90deg Corner Joiner Part No JEC 34


14mmStraight Joiner Part No JEC 32

17.5mmStraight Joiner Part No JEC 33

10mm Toughened Glass - Semi Frameless - Interlinking Rail + JEC 29 Brackets, Deck side.

Front/Outside

JEC 29 Hand Rail Brktand JEB/222

Interlinking Rail

Required Barrier Heightabove Deck, 1000mm

Glass Panel to Top of PostGlass Panel above Top of Post

50

61

Balustrade height above Deck

Post Height = Balustrade height above Deck-121mm


Interlinking Rail


Issue 11/17





For 17mm Baluster

17mm Baluster - Full Height. Handrail + Bottom Rail.

17mm Baluster - Split Rail. Handrail + Top and Bottom Rail.

60mm Slat - Full Height. Handrail + Bottom Rail.

60mm Slat - Split Rail. Handrail + Top and Bottom Rail.

For 60mm Baluster

Face FixTop Mount

Face FixTop Mount

Face FixTop Mount

Face FixTop Mount





Balustrade Height

Balustrade Height

Balustrade Height

Balustrade Height

Balustrade Height


Issue 11/17




®Juralco EDGE Balustrade Systems - Extrusions

FACE FIX EDGE POST Part No JEB/208/5

65.0

45.0

45.0

65.0

FACE FIX EDGE POSTSEMIFRAMELESS Part No JEB/214/5

TOP FIX EDGE POST SEMIFRAMELESSPart No JEB/212/5

65.0

45.0

17.1

TOP FIX EDGE POST Part No JEB/207/5

65.0

45.0

17.1

TOP FIX EDGE CORNER POST SEMIFRAMELESSPart No JEB/213/5

65.0

65.0

FACE FIX EDGE POSTSTIFFENER

Part No JEB/205/5

40.4

37.6


Issue 11/17




14.6

20.6

14.6

20.6

POST FACE FIX INFILL CLIPPart No JEB/203/5

10.3

30.4


AEROFOIL HANDRAILPart No JEB/217/5.8

AEROFOIL HANDRAIL - TWIN POCKETPart No JEB/219/5.8

RECTANGULAR HANDRAILPart No JEB/216/5.8

ROUND HANDRAILPart No JEB/209/5.8

75.0

100.0

47.5

47.5

47.5

60.0

54.0

STANDARD INFILL CLIPPart No JEB/206/5.8

REBATED INFILL CLIPPart No JEB/218/5.8

Note - Infill clips are not used with the JEB 222

27.5


60.0

15


Issue 11/17




56.5

INFILL60mm SLAT

Part No JVB/019/5.3

60.0

INFILL17mm BALUSTER

Part No JVB/005/5.3

17.0


34.0

3.0

25.0

3.0

25x3 FLAT BAR HANDRAIL JOINTER

Part No JA174/5

FACE FIX SPACERPart No JVB 125/1000

11.0 dia

38.0 dia

BOTTOM RAILPart No JEB/202/5.8

34x3 FLAT BAR HANDRAIL JOINTER

Part No JA188/5

56.5x3 FLAT BAR HANDRAIL JOINTER

Part No JA189/5

BOTTOM RAIL SPIGOTPart No JEB/210/5

17.0

13.0

3.0

17.0

17.0

WATER DEFLECTION ANGLEPart No JA 118/5

20

20

INFILL123mm SLATPart No 2227

123

17

36.0

32.0

TOP PROTECTION CAPfor 13.2mm Laminated Glass

Part No JET 212(attach with JET 330

DS Tape)

20

6

13.8

INFILL49mm SLAT

Part No JVB/018/5.3

49.0

17.0


Issue 11/17




Post/Baseplate ScrewPart No JVBHTSCREW/50x10

50mm SS HT PK C/S sq drive screw

Base plate Part No JEC 200

110mm x 100mm x 12mm - 4 x holes



Front -110mm side

45mm x 65mm - Fits under face Fix PostsAttach with No 6 x 12 C/S SS PK screws

Face Fix SpacerPart No JVB 125/30mm

Face Fix SpacerPart No JVB 125/10mm

EPDM Spacer WasherPart No JVB 126

38mm dia x 30mm long. 38mm dia x 10mm long. 38mm dia x 3mm

Square WasherPart No JVB SQWSH

40mm sqx 3mm SS

Face Fix

Face Fix Face Fix Face Fix

Post Bottom CapPart No JEC 10HF

Hidden FixEPDM Washer

Part No JEC14GWASHER

11mm dia x 14g

Use with JESCREW 14g to attachPost cap to Post top

Base plate - Corner Post Part No JEC 222

110mm x 110mm x 12mm - 4 x holes x 14mm dia

Base plate Part No JEC 137/65

120mm wide x 135mm high - 4 x holes

®Juralco EDGE Balustrade Systems - Components

128mm x 80mm x 12mm - 2 x C/S holes 14mm dia


For Poolsonly

Front -128mm side



For Concrete and Steel only

Handrail Clamp ScrewPart No JEC Screw M8x20

M8 x 20 SS Grub screw

HandrailClamp

Front -110mm side

Front -110mm side

135mm x 120mm x 5mm thick

Gutter Bracket SpacerPart No JEC 139


Issue 11/17




Top CapPart No JEC 20

Fits over Post. 66mm x 46mm


Double PocketFits over Post. 66mm x 46mm


Single Pocket. RH/LH symmetricalFits over Post. 66mm x 46mm

Handrail MountPart No JEC 23

Angled Hand Rail Mount - Double Pocket Fits over Post. 66mm x 46mm

Handrail MountPart No JEC 24

Handrail MountPart No JEC 25RH or LH

Angled Hand Rail Mount - No Pocket Fits over Post. 66mm x 46mm

Angled Hand Rail Mount - Single Pocket, LH & RH Fits over Post. 66mm x 46mm

RH version

FrontsideFrontside

Frontside

Frontside

Post Handrail ScrewPart No JEC Screw 14gx2

14g x 50mm SS PK Cap screw

Attach PostCapto Post top

Top Cap - Corner PostPart No JEC 27

Fits over Post. 66mm x 66mm

Top Cap Notched - Corner PostPart No JEC 28

Double PocketFits over Post. 66mm x 66mm

Use with to attachJEC14GWASHERPost cap to Post top

Handrail assemblyPart No JEC 29/Kit

Includes 2 x grub screws

Single sided 100mm wide x 15.2mt Roll

Foam Tape 100mm x 4.8mmPart No JVB/FTAPE100

Base PlateSeparator forConcrete, Steeland Timber

Foam Tape 38mm x 4.8mmPart No JVB/FTAPE38

Face fix PostSeparator forConcrete, Steeland Timber

Single sided 38mm wide x 15.2mt Roll

Corner Post, Handrail MountlPart No JEC 30

No Pockets - Fits over Post. 66mm x 66mm Pockets - Fits over Post. 66mm x 66mm

Corner Post, Handrail MountPart No JEC 31


DS Tape 12.7mm x 0.8mmPart No JET 330

Attach TopProtectionCap

Double sided 12.7mm wide x 33mt Roll

For Wall or Post mounting

LH version


Issue 11/17





For 10mmGlass

For 8mmGlass and13.2mmLaminatedGlass

For 6mmGlass

3mm Glazing WedgePart No JEC W10/100

100mt Roll - PVC



75mt Roll - PVC 75mt Roll - PVC

Glass Support BracketPart No JEC 13

17mm x 13mm x 32mm long. Attaches to Postwith 2 x No 8 x 16 SS PK Screws

Nylon

50mm Glazing BlockPart No JEC 15

5mm high x 16.5mm x 50mm long.

Glazing D SealPart No JECDSEAL/100

8mm deep x 9.5mm wide x 100mt RollSemi Rigid PVC

Glass Clamp ScrewPart No JVBHTSCREW/50x10

50mm SS HT PK C/S sq drive screw

Attach Clampto Post

13.5

52

35

Part No ThicknessH/PP1.5 1.5mmH/PP2 2mmH/PP3 3mmH/PP4 4mmH/PP5 5mm

Plastic Packer - Glass

Cut down to suit. 35x13.5, 52x13.5

Bottom Rail BracketPart No JEC 14

AttachesBottom Rail to Timber

Bottom Rail 90 deg SpigotPart No JEC 12

Joins BottomRail at90 deg

50mm x 38mm x 3mm thick. 76mm x 76mm.

SIKA Supergrip 2hrPart No JEC SUPERGRIP

For All Coachscrews fixings

Rhodorsil V60 Clear SiliconePart No H/RTV419098

Construction Silicone

Back SealPart No JET/BSEAL/100

For 13.2mmLaminatedGlass


Issue 11/17




75mm Aerofoil End CapPart No JEC 11

Available as RH or LH


100mm Aerofoil Handrail End CapStraight and 90deg corners

All ex 3mm Aluminium

Rectangular Handrails and 75mm Aerofoil - End Cap,Straight and 90deg corners

Round Handrails, End Cap,Straight and 90deg corners

100mm Aerofoil End CapPart No JEC 09

Available as RH or LH

Rectangular End CapPart No JEC 03


Round End CapPart No JEC 06


100mm Aerofoil Inline Joiner Use 25.0 x 3 flat bar JA/174/5

100mm Aerofoil 90deg Corner Joiner Part No JEC 07

Rectangular and 75m Aerofoil Inline Joiner Use 56.5 x 3 flat bar JA/189/5.0

Round Inline Joiner Use 34.0 x 3 flat bar JA/188/5.0

Rectangular and 75m Aerofoil90deg Corner Joiner Part No JEC 01

Round 90deg Corner Joiner Part No JEC 04

150

150

100

100

100

150

Interlinking Rail End Cap, Straight

135 deg and 90deg corners

Interlinking Rail End CapPart No JEC 18

Can be used as RH or LH 14mm, 90deg Corner Joiner Part No JEC 34

100

14mmStraight Joiner Part No JEC 32


17.5mm, 90degCorner Joiner Part No JEC 35

17.5mmStraight Joiner Part No JEC 33

17.5mm, 135deg Corner Joiner Part No JEC 37

100 9895

64 67.5



All ex 3mm Aluminium Plate

17.5 bar

14 bar

Notes:- One end must be rivetted in place.- Joins must be within 300mm of Post


Issue 11/17




®Juralco EDGE Balustrade Systems - Handrail Bracket

HANDRAIL BRACKET and WALL CLIPPart No JEC 29/Kit

Includes all above (not wall fix screws)

Attach Clip

Attach Clip

Grub Screw Clamp M5

Grub Screw Clamp M8x20

Hand rail bracket and Hand rails

Hand rail bracket and Hand rail.Angle attach up to 30deg

100

115

Wall or Balustrade Post

Hand rail bracket and Hand rail end

Chamfer end of Rib

75

34

60

45

54

47

Conforms toNZBC D1/AS1Access Routes

AEROFOIL HANDRAILPart No JEB/217/5.8

RECTANGULAR HANDRAILPart No JEB/216/5.8

ROUND HANDRAILPart No JEB/209/5.8

End Cap

60

45


Attach with Post/Baseplate ScrewPart No JVBHTSCREW/50x10


Issue 11/17




®Juralco EDGE Balustrade Systems - Typical Post Mount Configurations

Top MountConcrete only.

Post cemented permanently in place

Top MountBase Plates in a variety

of sizes. Different fasteners typesdepending on the Building substrate.

Includes a 90deg Semi Frameless Corner Post

Face Fixed All hidden fasteners.

Different fasteners typesdepending on the Building

substrate

Gutter Bracket - Face Fixed Very suitable for Waterproofed Decks and

any overhanging decks.Allows for Guttering to run under.

Different fasteners types depending on the Building substrate

Note - For all Face Fix, there must be a Rubber or EDPM membrane between post and structure

Bond all coachscrews with SIKA Supergrip to full depth

Gutter Bracket and Base plate attach screws. JVBHTSCREW/50x10

Gutter Bracket and Base plate attach screws. JVBHTSCREW/50x10

Coachscrew, Bolt or Threaded Rod. All M10SS

with 21 dia SS washers

Coachscrew, Bolt or Threaded Rod. All M10SS

with 40 sq SS washers

Coachscrew, Bolt orThreaded Rod. All M10SSwith 21dia SS washers

Gutter Bracket Spacer, 5mmUse as required


Issue 11/17




Typical Double Boundary Joist Timber Deck Construction DetailsAlternative Solution to NZS 3604:2011 Clause 7.4.1.3detailed to resist twisting of the Boundary Joist only.

Deck designer to ensure the structure can support the appropriate horizontal and vertical loads.

1

All joists @400mm crs

All nogs @400mm crs

Joist off cut x 150mm

2

32

Pairs of Lumberlok Cleats CPC40SS

Attaching Joists or Nogs to Double Boundary Joist.

4 x cleats to each joist or nog,

Attaching Nogs to Joist.

2 x cleats to each nog, 1 x Joist offcut x 150mm

All Screwing to Joists, Nogs

Pairs of Lumberlok CPC40 SS Cleatseach side .All screws 304SS

Cleats to be flush,Top and Bottom

3 x Type 17 - 14g x 35 Hex head Screws

2 x Type 17 - 14g

x 75 Hex head Screws

This Glass Panelapprox 300mm wide

Gutter BracketMount at Corner

This Glass Panel

approx310mm wide

Rhodorsil V60Post Full Height

Single Lumberlok Cleats CPC40SS

Rhodorsil V60 Joint Full Height

At each Joist, nog.4 x 90mm nailsto both joists= 8 total

Between Joist, nogs.5 x 90mm nailsin two rows= 10 total

All Nailing

Typical EDGE Semiframeless Glass Corners

Distance to firstscrew approx 100mm

Corner.Lumberlok 0.9x19mm SS Strap.Wrapped around return boundary joistand nailed top and bottom with6x30mx3.15 SS Product nails at ea end

Face FixMount at Corner

This Glass Panelapprox 200mm wide

This Glass Panel

approx220mm wide

Rhodorsil V60Post Full Height

Rhodorsil V60 Joint Full Height

Distance to firstscrew approx 100mm

All Screwing to Corners

Pair of Lumberlok CPC80 SS CleatsAll screws 304SS



4 x Type 17 - 14g


Attaching Corner of Double Boundary Joist

2 x cleats to Corner and Lumberlok strap

All Nailing

Corner.4 x 90mm nailsto both joists= 12 total

This page - applies to FACE FIX only

13

2

Lumberlok SS

Strap 0.9x19.

6 x 30x3015

Nails ea end

Please noteJoist overlaparrangement

All Fasteners must be Stainless Steel

All Fasteners must be Stainless Steel All Fasteners must be Stainless Steel


Issue 11/17




Typical Double Boundary Joist Timber Deck Construction DetailsAlternative Solution to NZS 3604:2011 Clause 7.4.1.3detailed to resist twisting of the Boundary Joist only.

Deck designer to ensure the structure can support the appropriate horizontal and vertical loads.

1

All joists@400mm crs

All nogs @400mm crs

Joist off cut x 150mm

2

32

Pairs of Lumberlok Cleats CPC40SS

Single Lumberlok Cleats CPC40SS

Beside each Joist, nog.4 x 14gx90mm screwsto both joists= 8 total

Screwing Screwing

Corner.Pairs of 14gx100screws= 8 total

This page - applies to TOP FIX only

All Screwing to Joists, Nogs

Pairs of Lumberlok CPC40 SS Cleatseach side .All screws 304SS



2 x Type 17 - 14g


Attaching Joists or Nogs to Double Boundary Joist.

4 x cleats to each joist or nog,

Attaching Nogs to Joist.

2 x cleats to each nog, 1 x Joist offcut x 150mm3

2

Pairs of 14g x 100 screws (= 8 total)

Nailings 90x3.153x 3 = 9 total @ 40mm spacingsThis side only

Screwing and Bolting at Corner

Steel BracketBS 176 for 200mm deep joistsBS 177 for 250mm deep joists

Pairs of M12 x bolts and washers(= 4 total)Hex head or C/S

Boundary Joists at Corner.

Bracket and M12 Bolt fixings

4 x M10 x 160 (min) + Decking SS Coachscrews and 21mm dia SS Washers


14g screw fixing


Balustrade cornerplate fixing

Please noteJoist overlaparrangement

BoltingCorner.Steel Bracket + 4 x M12 SS BoltsBS 176 for 200mm deep joistsBS 177 for 250mm deep joists

1

1

All Fasteners must be Stainless Steel

All Fasteners must be Stainless Steel All Fasteners must be Stainless Steel


Issue 11/17




MinimumJoist or Nog size

ex 200mm x 50mm

Decking

Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.

with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist

for every cleat

Typical TOP Fix to Timber - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews

Base Plate

®Juralco EDGE Balustrade Systems - Typical Post Fixings

- Double Boundary Joists NZS3604:2011 Type Connection

4 x M10 x 160 (min) + Decking SS Coachscrews and 21mm dia SS Washers

Post

Note : As the Juralco EDGE System is aSpecifically Engineered Designed systemit does not require M12 bolts at400mm centresas detailed in NZS 3604:2011 Section 7

Important notes:

1 - The Designer must ensure the structure can support the appropriate horizontal and vertical loads

2 - Please refer to the Timber Deck Construction page for full nailing and screwing details.

3 - Coachscrews 150mm min engagement into joists

4 - Bond all coachscrews with SIKA Supergrip to full depth

5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade

Please refer to the Double Joist Nailing/Screwing setout page

6 - All screw fixings must be Stainless steel

Double Boundary Joist

CPC 40 SS Cleats


Issue 11/17





ex 200mm x 50mm

Decking



for every cleat

105

25

Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Coachscrews

EPDMor Foam Tape

38

4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers




Important notes:





5 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber.




Post


Guttering - Runs under the JEC137/65 Gutter Bracket.Attached separately either sideof the JEC137/65 to suit proprietyguttering systems. Pack out to clear bracket.


CPC 40 SS Cleats

51


Issue 11/17





ex 200mm x 50mm

Decking



for every cleat

105

25

Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Bolts or Threaded Rod

38

EPDMor Foam Tape

4 x M10 SS Bolts and 21mm dia SS Washers(or M10 SS threaded rod with dome nuts)




Post

Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber







CPC 40 SS Cleats

51


Issue 11/17





ex 200mm x 50mm



for every cleat

Batten and Cladding

Waterproof Decking

Building wrap

Cavity batten

Cladding

Apply sealant to all holes

105

25

Decking andWaterproof membrane 5

Angle 20x20x3Screw attached tounderside

Typical FACE Fix to Waterproof Timber Deck - JEC 137/65, Gutter Bracket - M10 Coachscrews

Alternative solution E2/AS1

38

EPDMor Foam Tape

4 x M10 x 110 (min) + Cladding SS Coachscrews and 21mm dia SS Washers




Post

Important notes:












CPC 40 SS Cleats

51


Issue 11/17





ex 200mm x 50mm

Decking



for every cleat

145min

25

150 min

Face fix post Stiffenerto extend from bottom to

150mm min above top anchor

Post stiffener

Face Fix infill clip JEB/203/5

Typical FACE Fix Post to Timber - M10 Coachscrews

EPDMor Foam Tape

2 x M10 x 140 (min) SS Coachscrewsand 40sq SS Washers




Note - For Face Fix Infill clip.These clips to be machined off

for top 35mm, to provide clearance for Top Cap

Post

Important notes:










CPC 40 SS Cleats


Issue 11/17





ex 200mm x 50mm

Decking



for every cleat

2 x M10 SS Bolts (or M10 SS threaded rod with dome nuts) and 40sq SS Washers


Post stiffener

95min

25

150 min

Typical FACE Fix Post to Timber - M10 Bolts or Threaded Rod

EPDMor Foam Tape








Post

Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Timber





CPC 40 SS Cleats


Issue 11/17





ex 200mm x 50mm



for every cleat

145min

25

150 min

Building wrap

Cavity batten

Cladding


Waterproof Decking

EPDM washers JVB 126

Spacers JVB 125

Spacer and EPDM Washer

Typical FACE Fix Post to Waterproof Timber Deck - M10 Coachscrews and Spacers

Decking andWaterproof membrane






Face fix post Stiffenerto extend from bottom to150mm min above top anchor

Face Fixinfill clip JEB/203/5

2 x M10 x 200 (min) + Cladding +Spacers SS Coachscrews and 40sq SS Washers

Post

Batten and Cladding

Important notes:





5 - A EPDM washer must be installed between the Spacers and Timber.





CPC 40 SS Cleats


Issue 11/17




X

Depth

Typical TOP Fix to Concrete - JEC 200, 110mm x 90mm, 4 hole Base Plate - M10 Anchors

Concrete Slab

EPDM or Foam Tape


Base Plate JEC 200

4 off M10 x 98 Hex Dynabolts, Stainless Steel. DP 12100SS

4 off M10 x 90 Chemset Anchors, Stainless Steel + Chemset capsule CS10130SS

X (min)

90mm

35mm

Depth (min)

75mm

90mm

Base Plate

Concrete slab

4 x M10 SS Dynaboltsor Chemical Fasteners

Important notes:

1 - A Design engineer must ensure the structure can support the appropriate loads

2 - All fixings must engage into the structural slab

3 - A Rubber, EPDM or Foam Tape layer must be installed between the Base plate and Concrete

4 - All fixings must be Stainless steel

Post


Issue 11/17




Typical TOP Fix to Concrete - JEC 201, 110mm x 90mm, 2 hole Base Plate - M12 Studs

Concrete Slab

Base Plate

2 x M12 SS Studs + Epcon C6and 21mm dia SS Washers

EPDM or Foam Tape


Base Plate JEC 201

2 off M12 SS Studs + Epcon C6

X (min)

60mm

Depth (min)

110mm

Concrete slab

X

Depth

Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Base plate and Concrete


Post


Issue 11/17




Typical TOP Fix to Concrete - Embed Post in Concrete Slab

Concrete Slab

EPDM or Foam Tape


Concrete Type

Reinforced Slab

Y (min)

70mm

Depth (min)

95mm

Concrete slab Y

Depth

Reinforced concrete slab withD10 min Reinforcing along slab edge

with cross bracing

Mortar pocket 70mm sq or 85mm dia.Avoid motar splashes on exposed aluminium -

wash off immediatley.

End Cap JEC 10 HF

Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Concrete


Post


Issue 11/17




Decking

Base Plate

Typical TOP Fix to Steel with Timber Deck - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Bolts


Important notes:

1 - A Design engineer must ensure the structure can support the appropriate load


Post

Typical PFCFlange 90mm min

Web 6mm min

4 x M10 SS Boltsand 21mm dia SS Washers


Issue 11/17




Typical PFCWeb 6mm min


Decking

105

50 max

Typical FACE Fix to Steel - JEC 137/65, Gutter Bracket - M10 Bolts

EPDMor Foam Tape

38

Important notes:


2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Steel


Post




51


Issue 11/17





Wooden Packers


Decking

105

50 max

Typical FACE Fix to Steel, Wooden Packers - JEC 137/65, Gutter Bracket - M10 Bolts

EPDMor Foam Tape

38

Important notes:


2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Steel


Post




51


Issue 11/17




Concrete Slab

Holes 12mm dia x 110mm deep min

90mm min to edge


105

35 min

175 min

110 minConcrete Slab

35 min

Typical FACE Fix to Concrete - JEC 137/65, Gutter Bracket - M10 Studs

EPDMor Foam Tape

38

4 x M10 SS Studs + Epcon C6 and 21mm dia SS Washers

Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Concrete


Post



51


Issue 11/17





60 min

150 min

70 max

Decking



Typical FACE Fix Post to Steel - M10 Bolts

EPDMor Foam Tape



Important notes:


2 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Steel


Post


Face Fix infill clipJEB/203/5

PostStiffener



Issue 11/17





Wooden Packers


60 min

150 min

70 max

Decking



Typical FACE Fix Post to Steel, Wooden Packers - M10 Bolts

EPDMor Foam Tape



Important notes:


2 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Steel


Post

PostStiffener

Face Fix infill clipJEB/203/5



Issue 11/17




Concrete Slab

Holes 12mm dia x 110mm deep min

90mm min to edge


60 min

35 min

Post stiffener

150 min

130 min

110 min

Concrete Slab

35 min



2 x M10 SS Studs + Epcon C6and 40sq SS Washers

Face Fix infill clipJEB/203/5.0

Typical FACE Fix Post to Concrete - M10 Studs

EPDMor Foam Tape



Important notes:



3 - A Rubber, EPDM or Foam Tape layer must be installed between the Postand Concrete


Post


Issue 11/17




The pre NZS3604:2011 mounting details

are included for older, existing buildings.

New buildings must comply with

NZS3604:2011 - Double Boundary Joists

Typical TOP Fix to Timber - JEC 200, 110mm x 100mm, 4 hole Base Plate - M10 Coachscrews or Bolts

Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.

4 x 53mm wide Lumberlok MultibraceStainless steel straps.

Solid Blockbetween Joists

For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washer

For 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers.

Min 150mm into joist Base Plate

Decking

4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate

Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)

®Juralco EDGE Balustrade Systems - Typical Post Fixing

Pre NZS3604:2011 - Single Boundary Joist

Joist Hanger 190 SS (for 200 x 50) 120 SS (for 150 x 50)min 4 off No 6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist

4 x M10 x 160 (min) + Decking SS Coachscrews and 21mm dia SS washers

(or 4 x M10 SS Bolts)

Decking

New 20mm Packer and Block,

Nails, 24 off 90 x 3.4mm dia through Block/Packer/Joist

ExistingBoundary Joist

New Solid Block and Packerbetween Joists


Important notes:


2 - Coachscrews 150mm min engagement into joist and block



Post


Issue 11/17




Typical TOP Fix to Timber - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews or Bolts



New Solid Blockbetween Joists





Base Plate

Decking

Nails, 24 off 90 x 3.4mm dia through Block/Joist

Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)

For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washer

For 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers.

Min 150mm into joist

Joist Hanger 190 SS (for 200 x 50) 120 SS (for 150 x 50)min 4 off No 6 x 35 screw fix to Boundary joist12 x 3.15mm nails fix to joist

4 x M10 x 160 (min) + Decking SS Coachscrews and 21mm dia SS washers

(or 4 x M10 SS Bolts)

Decking








Important notes:





Post


Issue 11/17




New Solid Block between joists

105 Minimum Joist sizeex 200mm x 50mm

Joist Hanger x 190 SS min 4 off No6 x 35 screw fixto Boundary joist12 x 3.15mm nails fix to joist

25



Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Coachscrews

EPDMor Foam Tape

38


4 x M10 x 110 (min) SS Coachscrewsand 21mm dia SS washers

Decking




Decking





Guttering - Runs under this bracket.Attached separately to boundary joists either side of the JEC137/65 tosuit propriety guttering systems. Pack outto clear bracket.

Guttering Attached separately to boundary joists either side of the JEC137/65 to suitpropriety guttering systems. Pack out to clear bracket.






Important notes:




4 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber


Post

51


Issue 11/17






25






Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Bolts or Threaded Rod

EPDMor Foam Tape

38


4 x M10 SS Bolts and 21mm dia SS washers(or M10 SS threaded rod with dome nuts)

Decking



ExistingBoundary JoistDecking










Important notes:




Post

51


Issue 11/17







25

Waterproof Decking

Building wrap

Cavity batten

Cladding







Typical FACE Fix to Waterproof Timber Deck - JEC 137/65, Gutter Bracket - M10 Coachscrews

Alternative solution E2/AS1

Angle 20x20x3Screw attached tounderside

5

EPDMor Foam Tape

38


Nails, 20 off 100 x 4mm dia through Block/Joist

4 x M10 x 110 (min) + Cladding SS Coachscrews and 21mm dia SS washers

ExistingBoundary JoistNew Solid Block

between Joists









Gutter Bracket Spacer, 5mm Use as required

Important notes:






Batten and Cladding

Post

51


Issue 11/17





145min

25

150 min

Minimum Joist sizeex 200mm x 50mm

Post stiffener


2 x M10 x 140mm (min) SS Coachscrews and 40sq SS washers






Typical FACE Fix Post to Timber - M10 Coachscrews

EPDMor Foam Tape





Decking

ExistingBoundary JoistNew Solid Block

between Joists

Decking ExistingBoundary Joist






Important notes:




4 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Timber.




Post


Issue 11/17




95 min

25

150 min



2 x M10 SS Bolts (or M10 SS threaded rod with dome nuts)and 40sq SS washers





Post stiffener






Typical FACE Fix Post to Timber - M10 Bolts or Threaded Rod

EPDMor Foam Tape



Decking


DeckingExistingBoundary Joist






Important notes:


2 - A Rubber, EPDM or Foam Tape layer must be installed between the Post and Timber




Post


Issue 11/17






145min

25

150 min



Building wrap

Cavity batten

Cladding


Waterproof Decking


Spacerand EPDM Washer



EPDM washers JVB 126

Spacers JVB 125




Typical FACE Fix Post to Waterproof Timber Deck - M10 Coachscrews and Spacers


Nails, 20 off 100 x 4mm dia through Block/Joist

2 x M10 x 140 (min) + Cladding + Spacers SS Coachscrews and 40sq SS washers










Important notes:




4 - A Rubber, EPDM or Foam Tape layer must be installed between the Spacers and Timber.


Face fix post Stiffenerto extend from bottom to150mm min above top anchor

Post

Batten and Cladding


Issue 11/17




®Juralco EDGE Balustrade Systems - Design Details

NZS 3604 Low, Medium, High and Very High Wind Zones.Up to a max Design Wind Speed of 50m/sec but not exceedinga Design Wind Pressure of 1.5kPa. Occupancy for Domesticand Residential A, A Other and C3 only. AS/NZS1170

1000

1100

1200

1300

1400

200 400 600 800 1000 1200 1400 1600 1800

Balustrade Height(above Deck) mm

Post C/L Spacing mm

Group 1Group 2

Chart 1 - Residential Buildings, Offices and Work Areas. Up to 1.5kPa

Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.

Group 1

Applies to Mountings

TOP Fix to Concrete - Baseplate JEC 200


TOP Fix to Concrete - Embed Post in Concrete Slab

FACE Fix to Timber - Gutter Bracket - Coachscrews

FACE Fix to Timber - Gutter Bracket - Bolts

FACE Fix to Timber - Gutter Bracket - Water proofed Deck

FACE Fix to Steel - Gutter Bracket

FACE Fix to Steel + Wooden Packers - Gutter Bracket

FACE Fix to Concrete Slab - Gutter Bracket

FACE Fix Post to Steel

FACE Fix Post to Steel + Wooden Packers

FACE Fix Post to Concrete Slab

Group 2


TOP Fix to Timber - Baseplate JEC 200


TOP Fix to Steel (with timber deck) - Baseplate JEC 221

FACE Fix Post to Timber - Coachscrews

FACE Fix Post to Timber - Bolts

FACE Fix Post to Waterproofed Timber Deck

1 - See Floating Deck comment below2 - See page 3 for Balustrade Height defined3 - Minimum Post height 760mm above deck to comply with ‘Toe hold’ requirements of F4/AS1

Design Wind Speed exceeding 50m/sec or a Design Wind Pressureexceeding 1.5kPa and up to a max Design Wind Pressure of 2.0kPa Occupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170

Chart 2 - Residential Buildings, Offices and Work Areas. Up to 2.0kPa

1000

1100

1200

1300

1400

200 400 600 800 1000 1200 1400 1600 1800

Post C/L Spacing mm

Group 1Group 2Balustrade Height(above Deck) mm

1 - See Floating Deck comment below2 - See page 3 for Balustrade Height defined3 - Minimum Post height 760mm above deck to comply with ‘Toe hold’ requirements of F4/AS1

Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.

Group 1












Group 2









Issue 11/17





Chart 3 - Wind Breaks /Extended for Semi Frameless EDGE Balustrade - Up to 1.5kPa

NZS 3604 Low, Medium, High and Very High Wind Zones.Up to a max Design Wind Speed of 50m/sec but not exceeding a Design Wind Pressure of 1.5kPaOccupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170

Design Wind Speed exceeding 50m/sec or a Design Wind Pressure exceeding 1.5kPa and upto a max Design Wind Pressure of 2.0kPa. Occupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170

Chart 4 - Wind Breaks /Extended for Semi Frameless EDGE Balustrade - Up to 2.0kPa

500 1000 150001000

1100

1300

1400

1200

1500

1600

1700

1800

Post C/L Spacing mm

500 1000 150001000

1100

1300

1400

1200

1500

1600

1700

1800

Post C/L Spacing mm

Group 1Group 2

Group 1Group 2

Note - Coach Screws into Timber mustbe bonded with Sika Supergrip 2hr




Group 1












Group 2








Group 1












Group 2









Issue 11/17





Chart 5 - Free Standing Wind Breaks Not applicable to AS/NZS1170For low or no decks where safety from falling is not required

Wind Speeds

Low = Up to 0.73kPa

Medium = Up to 0.983kPa

High = Up to 1.39kPa

Very High = Up to 1.8kPa

Extra High = Up to 2.18kPa

Chart 6 - Free Standing Wind BreaksNot applicable to AS/NZS1170For low or no decks where safety from falling is not required

Wind Speeds

Low = Up to 0.73kPa

Medium = Up to 0.983kPa

High = Up to 1.39kPa

Very High = Up to 1.8kPa

Extra High = Up to 2.18kPa

500 1000 1500 200001400

1600

1500

1700

1450

1550

1650

1750

1800

Wind Break Height mm

Post C/L Spacing mm

MediumHighVery High

ExtraHigh Low

1400

1600

1500

1700

1450

1550

1650

1750

1800

500 1000 15000

MediumHighVery High

ExtraHigh Low

Post C/L Spacing mm



For 10mm Semi Frameless Glass

For 10mm Semi Frameless Glass

Group 1












Group 2




TOP Fix to Steel (with timber deck)- Baseplate JEC 221




Wind Break Height mm


Issue 11/17





Baluster Design Guide for Building Types below. For other applications contact Juralco Aluminium

NZBC Requirements - Section F4 : Safety from falling

Post C/L = PCL

MOS

HandrailHeight above Deck(or Top of Glass)

= HH

MOS

MOS

HH = Minimum Height of Hand Rail or Top edge of Frameless Glass

Above Floor Level

Building Type Location

Detached dwellings andwithin household unitsof multi unit dwellings

Other Buildings andcommon areas ofmulti unit dwellings

Swimming Pools

Stairs, ramps and their landings

Balconies, decks and the edgesof internal floors and mezzanines

Stairs and ramps, excluding landings

Barriers within 530mm of the front of fixed seating

All other locations

MOS = Max Opening Size

PCL = Max Post centre line distancefor fastening onto timber

With Baluster Rails - Refer charts previous page

With 6mm toughened Glass infill Panels - Refer charts previous page


HH = 900mm

HH = 1000mm

HH = 900mm

HH = 800mm

HH = 1100mm

HH = 1200mm

Nominal 100mm, use 99mm

PCL = 1400mm

PCL = 1400mm

PCL = 1400mm

MOS = 99mm

Notes -

1 - Heights are measured vertically from finished floor level (ignoring carpet or vinyl, or similar thickness coverings)

on floors, landings and ramps. On stairs the height is measured vertically from the pitch line or stair nosing.

2 - A landing is a platform with the sole function of providing access.

3 - Household unit does not include a hostel, boarding house, motel or other specalised accommodation.

4 - Stairs or ramps for all other buildings does not include landings - use ‘All other locations’.

5 - The triangular opening formed by the riser, tread and bottom rail of a barrier on a stair shall be of such a size that a

150mm dia ball cannot pass through it. Except for swimming pools, where the diameter shall be 100mm.

6 - Barriers to swimming pools shall have in addition to performance F4,3-4

a - All gates and doors fitted with latching devices not readily operated by children, and constructed to automatically close and latch

when released from any stationary position 150mm or more from the closed and secured position.

Excluding sliding and sliding folding doors that give access to the immediate pool surround from a building that forms part of the barrier and,

b - No permanent objects on the outside or inside that could provide a climbing step.

7 - No toe holds between the heights of 150mm and 760mm above the floor level or stair nose.

Max dimensions

Min dimensions

PCL = Max Post centre line distancefor fastening onto steel or concrete

With Baluster Rails - Refer charts previous page



PCL = 1500mm

PCL = 1500mm

PCL = 1500mm

The PCL dimensions above are maximums only; in most circumstances PCL will be less than above - refer to charts on previous page

Juralco EDGE Balustrade System building code compliance documentation requires all balustrade installations are to be completed in accordance with the requirements of our authorised installer certification.


Issue 11/17





Front/Outside

Front/Outside

Front/Outside

Front/Outside

Handrail Attach

Post Caps - no swivel/clamp

All tap fit

Post Caps - with swivel/clamp Post Caps - with swivel/clamp - to Handrail

Showing 35deg max inclination - for all handrails

All handrails identical - clamp attach with M8 grubscrew

Baseplate to Post Attach

JVBHT SCREW/ 50 x 10 C/S PK SQ drive high tensile screws

Attach from top with special14g dia x 50mm SS PK Capscrew

General Connections

Use whenJEC14GWASHERattaching Post cap to Post top

Front/Outside

Use for 10mm Toughened Glass with Handrail, or 13.2mm Laminated Glass with no Handrail.Top Protection Cap recommended

Drill 2 x 4dia holes at 12mm C/L

Glass Support Attach

2 x No 8 x 16 SS PK Screws

Glass Support Bracket (Nylon)

10

12

Showing Glass and sealsabove the Glass Support Bracket

Showing Standard Infillbelow Glass Support Bracket

Glass Edge

Standard Infillbelow Glass Support Bracket

Use appropriate Plastic Packer


Issue 11/17





General Connections

Handrail Attach at Corner Post

All handrails identical - clamp attach with M8 grubscrew

Handrail example - 100mm Aerofoil

Attach - M8 grubscrew

Top Cap - Corner Postand Hand Rail Mount

Handrail example 100mm Aerofoil

Attach - M8 grubscrew

Corner Post

Corner Plate

Corner Plate

Plan view above, looking down through1 - Hand rail2 - Top Cap/Handrail Corner Mount3 - Corner Post

Top Cap - Corner Postand Hand Rail Mount

Corner Post


Issue 11/17





Bottom Rail to Post Attach


9

8.5

Bottom face ofBottom Rail


25

Attaching Bottom/Top Railto Standard Post/Top Mount

Attaching Bottom/Top Railto Double Pocket Post/Top mount

Drill 1 x 4.5dia hole

Attaching Bottom/Top Railto Standard Post/Face Fix

Attaching Bottom/Top Railto Double Pocket Post/Face Fix

Drill Bottom/Top Rail

Cut Spigot 32mm long

Drill 1 x 6dia hole

10

Bottom/Top Rail

25

Bottom/Top Rail

25

25 10

Bottom/Top Rail

10

1015

15

General Connections

Screw from BottomFor Bottom Rail

Drill 2 x 4dia holes at 9mm C/Lon this face

No 8 x 12 C/S PK SQ drive screw

No 8 x 38 PK SQ drive screws

Drill hole4.5mm dia


9

8.5

Top face ofTop Rail

Screw from TopFor Top Rail

No 8 x 12 C/S PK SQ drive screw

No 8 x 38 PK SQ drive screws

Drill hole4.5mm dia

Drill Bottom/Top Rail

Bottom/Top Rail

Drill 1 x 6dia hole

Drill 1 x 6dia hole

Drill 1 x 6dia hole

Drill 1 x 4.5dia hole Drill 1 x 4.5dia hole

Drill 1 x 4.5dia hole


Issue 11/17





99

Handrail Height above Deck

= HH

Post C/L = PCL

2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29

2 - Handrail - Offsets

Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top

5 - Cutting

Post C/L

Glass edge

4 - Glass, Width Offsets

Post

Bottom Rail

Front/Outside

7mm Glazingwedge

D Glazingwedge

a - Hand Rail = Use maximum lengths

b - Post, Cut to

= HH-73-12 = HH - 85

c - Bottom Rail, Cut to

= PCL-2x22.5 = PCL - 45

d - 6mm Glass height

= HH-2x22-99 = HH - 143

e - 6mm Glass width

= PCL-2x14.5 = PCL - 29

or tight distance between posts

at deck level + 16mm

12

22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

Infill clip

Glass Bottom

22.5

Front/Outside

Selected Baseplate

Deck

99Max

Open Gap

3 - Height offsets

6mm Toughened Glass - Fully Framed. Handrail + Bottom Rail. Top Mount

Note: Glass Edge 14.5mm from Post C/Lbecause of Post Cap/Handrail mount bracket

14.5

14.5

Post Cap Recess

Edge incl1.5mm packer

Cap + Handrail mount - Red outline

Post, Cap C/L

H/PP1.5mm Plastic Packer

1 - Taking into account Wind zone, Balustrade Height and Post Mounting type, choose Post spacing C/L

Legs for Handrail Clamp


Issue 11/17






= HH

Post C/L = PCL

2

3

4

5 - Cutting

Post C/L

Glass edge


Post

Bottom Rail

Front/Outside

7mm Glazingwedge

D Glazingwedge


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-2x22-99 = HH - 143

e - 6mm Glass width

= PCL-2x14.5 = PCL - 29


at deck level + 16mm (see above note)

22.5

3 - Height offsets

6mm Toughened Glass - Fully Framed. Handrail + Bottom Rail. Gutter Brkt Face Fix


14.5

14.5

Post Cap Recess


Post, CapC/L


22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

Glass Bottom

OL = Overlap

Note - Because the Bottom Rail is mounted forward of the Deck Edge, the

D Dimension is no longer 99mm.

D max values for a 99mm Opening to the deck

G Gap = 10mm, D = 96mmG Gap = 20mm, D = 92mmG Gap = 30mm, D = 88mmG Gap = 40mm, D = 82mmG Gap = 50mm, D = 75mm

Deck 99mm max

D= Distance

G= Gap

Gutter Bracket JEC 137/65

See note below

D vertical

Optional Spacers JVB 12510mm or 30mm plus JVB 126 EPDM washer

1 - Taking into account Wind zone, Balustrade Height and Post Mounting type, choose Post spacing C/L Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top




Issue 11/17





Post C/L = PCL


b - Post, Cut to

= HH-73+OL

c - Bottom Rail,Cut to

= PCL-2x22.5 = PCL - 45


= HH-2x22-D = HH - 44 - D

e - 6mm Glass width

= PCL-2x14.5 = PCL - 29



22

5 - Cutting

Glazingblock

Bottom RailSpigot

2

3

4

7mm Glazingwedge

D Glazingwedge

PostBottom Cap

14.5

Glass edge


Bottom Rail

Front/Outside

7mm Glazingwedge

D Glazingwedge

Glass Bottom

Post C/L

22.5

Post

OL = OverlapDepending on

chosen Face fixing, about 200mm min


= HH

See note below

D vertical

3mm Washer, Packers

3 - Height offsets

6mm Toughened Glass- Fully Framed. Handrail + Bottom Rail. Face Fix

Post Stiffener


14.5

Post Cap Recess


Post, CapC/L


99mm maxDeck

D= Distance

G= Gap







Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top




Issue 11/17





99 gap

Post C/L = PCL

5 - Cutting

Glass edge


Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73-12 = HH - 85


= PCL-2x22.5 = PCL - 45


= HH-2x22-99 = HH - 143

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145

12

22Glazing

block

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

22.5

Standard Infill clip

50 gap

Glass Bottom

Post C/L

2

3

4

Selected Baseplate

Deck


= HH

50 gap

3 - Height offsets

6mm Toughened Glass - Full Height. Handrail + Bottom Rail. Top Mount

99Max

Open Gap


Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top


Issue 11/17





Post C/L = PCL

5 - Cutting

Glass edge


Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-2x22-D = HH - 44 - D

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145

22.5


50 gap

Post C/L

2

3

4 Handrail Height above Deck

= HH

50 gap

6mm Toughened Glass- Full Height. Handrail + Bottom Rail. Gutter Brkt Face Fix

3 - Height offsets

22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

Glass Bottom

OL = Overlap





Deck 99mm max

D= Distance

G= Gap

See note below

D vertical




Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top


Issue 11/17





Post C/L = PCL

5 - Cutting

Post C/L

50 gap

Glass edge


Post

Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-2x22-D = HH - 44 - D

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145

22.5


50 gap

Post stiffener

Face Fix Infill clip

2

3

4



= HH

See note below

D vertical

3 - Height offsets

6mm Toughened Glass - Full Height. Handrail + Bottom Rail. Face Fix

22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap






Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top


Issue 11/17





Post C/L = PCL

5 - Cutting

Post C/L

Glass edge


Post

Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73-12 = HH - 85

c - Bottom Rail (x2), Cut to

= PCL-2x22.5 = PCL - 45


= HH-27-22-2x99-48 = HH - 295

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145

12

22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge


50 gap

99Open Gap

Glass Top

48

27

Glass Bottom

2

3

4

Selected Hand Rail

Selected Baseplate

Deck

22.5

Hand RailBase


= HH

99 gap

99 gap

50 gap

3 - Height offsets

6mm Toughened Glass - Full Height. Handrail + Split Rails. Top Mount

99Max

Open Gap

This dimensionto ensure glass insertsinto pre assembledTop/Bottom Rails


Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


Issue 11/17





Post C/L = PCL

5 - Cutting

Post C/L

Glass edge


Post

Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-48-27-22-99-D = HH - 196 - D

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145


50 gap

2

3

4

22.5


= HH

99 gap

50 gap

3 - Height offsets

6mm Toughened Glass - Full Height. Handrail + Split Rails. Gutter Brkt Face Fix

99Open Gap

Glass Top

48

27

Selected Hand Rail

Hand RailBase

22

D Glazingwedge

Glass Bottom

OL = Overlap

Note - Because the Bottom Rail is mounted

forward of the Deck Edge, the D Dimension is no longer 99mm.



D= Distance

Glazingblock

Bottom RailSpigot

7mm Glazingwedge

99mm max

G= Gap

See note below

D vertical

Deck



This dimensionto ensure glass inserts

into pre assembledTop/Bottom Rails


Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


Issue 11/17





Post C/L = PCL

5 - Cutting

Post C/L

Glass edge


Post

Bottom Rail

Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-48-27-22-99-D = HH - 196 - D

e - 6mm Glass width

= PCL-2x22.5-2x50 = PCL - 145

22.5


50 gap

Post stiffener

2

3


= HH

99 gap

50 gap

See note below

D vertical

3 - Height offsets

6mm Toughened Glass - Full Height. Handrail + Split Rails. Face Fix

48

27

Selected Hand Rail

Hand RailBase

99Open Gap

22Glazingblock

Bottom RailSpigot

7mm Glazingwedge

D Glazingwedge

PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap






Glass Top

This dimensionto ensure glass inserts

into pre assembledTop/Bottom Rails


Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


Issue 11/17





99 gap

Post C/L = PCL

5 - Cutting

14.5

Glass edge


Bottom Rail

Front/Outside

5mm Glazingwedge

D Glazingwedge


b - Post, Cut to

= HH-73-12 = HH - 85

c - 8mm Glass height

= HH-22-99 = HH - 121

d - 8mm Glass width

= PCL-2x14.5 = PCL - 29



12

Infill clip

Glass Bottom

Post C/L

22.5

Post

Glass SupportBracket

2

3

4

Selected Baseplate

Deck


= HH

3 - Height offsets

8mm Toughened Glass - Semi Frameless. Handrail. Top Mount

99Max

Open Gap


14.5

Post Cap Recess


Post, CapC/L



Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top




Issue 11/17





Post C/L = PCL

5 - Cutting

14.5

Glass edge


Bottom Rail

Front/Outside

5mm Glazingwedge

D Glazingwedge


b - Post, Cut to

= HH-73+OL


= HH-22-D

d - 8mm Glass width

= PCL-2x14.5 = PCL - 29



Post C/L

22.5

Post

2

3


= HH

3 - Height offsets


14.5

Post Cap Recess


Post, CapC/L


7mm Glazingwedge

D Glazingwedge

Glass Bottom

OL = Overlap

Note - Because the Bottom Glass Edgeis mounted




.

Deck 99mm max

D= Distance

G= Gap

See note below

D vertical




8mm Toughened Glass - Semi Frameless. Handrail. Gutter Bracket Mount

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top




Issue 11/17





Post C/L = PCL

5 - Cutting


b - Post, Cut to

= HH-73+OL


= HH-22-D

d - 8mm Glass width

= PCL-2x14.5 = PCL - 29



14.5

Glass edge


Front/Outside

D Glazingwedge

Post C/L

22.5

Post


5mm Glazingwedge

Infill clip

2

3


= HH

See note below

.

D vertical

3 - Height offsets

8mm Toughened Glass - Semi Frameless. Handrail. Face Fix

Post Stiffener


14.5

Post Cap Recess


Post, CapC/L


PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap







Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

7mm Glazingwedge

D Glazingwedge

73

Glass Top

Handrail Top

22

Post Top

Post Top




Issue 11/17





5 - Cutting

14.5

Glass edge


Front/Outside

3mm Glazingwedge

D Glazingwedge


b - Post, Cut to

=HH-54-12


= HH - 104

d - 10mm Glass width

= PCL-2x14.5 = PCL - 29



Post C/L

22.5

Post

99 gap

Post C/L = PCL

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Top Mount. Handrail

Note: Glass Edge 14.5mm from Post C/Lbecause of Post Cap bracket

12

Infill clip

Glass Bottom


Selected Baseplate

Deck

99Max

Open Gap


= HH


2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

3mm Glazingwedge D seal

73

Glass Top

Handrail Top

22

Post Top

Post Top

Handrail Top

54

5 Glass Top29


with 110mm sq JEC 222 Baseplate

14.5

Post Cap Recess


Post, CapC/L





Issue 11/17





5 - Cutting



b - Post, Cut to

= HH-54+ OL


= HH-5-D


= PCL-2x14.5 = PCL - 29



Post C/L = PCL

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Gutter Brkt Face Fix. Handrail

7mm Glazingwedge

D Glazingwedge

Glass Bottom

OL = Overlap





.

Deck 99mm max

D= Distance

G= Gap

See note below

D vertical





= HH

2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

73

Glass Top

Handrail Top

22

Post Top

Post Top

Handrail Top

54

5 Glass Top29


14.5

Glass edge

Front/Outside

3mm Glazingwedge

D Glazingwedge

Post C/L

22.5

Post


14.5

Post Cap Recess


Post, CapC/L





Issue 11/17





Post C/L = PCL

5 - Cutting



b - Post, Cut to

= HH-54+OL


= HH-5-D


= PCL-2x14.5 = PCL - 29



See note below

D vertical

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Face Fix. Handrail


Infill clip

.

PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap








= HH

2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Glass Top

Handrail Top

22

73

Glass Top

Handrail Top

22

Post Top

Post Top

Handrail Top

54

5 Glass Top29


14.5

Glass edge

Front/Outside

3mm Glazingwedge

D Glazingwedge

Post C/L

22.5

Post


14.5

Post Cap Recess


Post, CapC/L





Issue 11/17





5 - Cutting

10

Glass edge


Front/Outside

3mm Glazingwedge

D Glazingwedge


b - Post, Cut to

= 840 min


= GH - 99


= PCL-2x10 = PCL - 20



Post C/L

22.5

Post

2 -Glass Top - Offsets

99 gap

Post C/L = PCL

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Top Mount. Handrail + JEC 29 Bracket mounted on Post

A Corner Post is not suitable available forthis configuration

Post, CapC/L

Cap - Red outline

Post


Note: Glass Edge 10mm from Post C/L

12

Infill clip

Glass Bottom


Selected Baseplate

Deck

99Max

Open Gap

Glass Height above Deck

=GH


2

3

4

Othersuitable

Handrails

Front/Outside

50

61


Post Height = Balustrade height

above Deck-121mm

Note: For the threeHandrails aboveadd 20mm to theBalustrade height above the Barrier height.ie should be 70mm,not 50mm



Interlinking Rail


Issue 11/17





5 - Cutting

Post C/L = PCL

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Gutter Brkt Face Fix. Handrail+ JEC 29 Bracket mounted on Post

7mm Glazingwedge

D Glazingwedge

Glass Bottom

OL = Overlap

.

Deck 99mm max

D= Distance

G= Gap

See note below

D vertical





= GH

2

3

4


b - Post, Cut to

= 850 + OL


= GH-D


= PCL-2x10 = PCL - 20



10

Glass edge


Front/Outside

3mm Glazingwedge

D Glazingwedge

Post C/L

22.5

Post

Post, CapC/L

Cap - Red outline

Post



Note - Because the Bottom Glass Edge is mountedforward of the Deck Edge, the D Dimension is no longer 99mm.




Othersuitable

Handrails

Front/Outside

50

61



above Deck-121mm




Interlinking Rail


Issue 11/17




Post C/L = PCL

5 - Cutting


b - Post, Cut to

= 850 + OL


= GH-D


= PCL-2x10 = PCL - 20



See note below

D vertical

3 - Height offsets

10mm Toughened Glass - Semi Frameless. Face Fix. Handrail + JEC 29 Bracket mounted on Post


Infill clip

.

PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap

Note - Because the Bottom Glass Edge is mountedforward of the Deck Edge, the D Dimension is no longer 99mm.






= GH

2

3

4


10

Glass edge


Front/Outside

3mm Glazingwedge

D Glazingwedge

Post C/L

22.5

Post

Post, CapC/L

Cap - Red outline

Post




Othersuitable

Handrails

Front/Outside

50

61



above Deck-121mm




Interlinking Rail


Issue 11/17





5 - Cutting


a - Post, Cut to

= GEH -12

b - 13.2mm Glass height

= GEH- 99

c - 13.2mm Glass width

= PCL-2x10 = PCL - 20



2 -Glass Top - Offsets1 - Taking into account Wind zone, Balustrade Height and Post Mounting type, choose Post spacing C/L

99 gap

Glass EdgeHeight above Deck

= GEH

Post C/L = PCL

2

3

4

Post C/L

Glass Flush to top of Post

13.2mm Laminated Toughened Glass - Semi Frameless. Top Mount

Post, CapC/L

Cap - Red outline

Post Glass Edge

10

12

Infill clip

Glass Bottom


Selected Baseplate

Deck

99Max

Open Gap

JEC W8 Wedgeand V60 Structural SealantFull height of pocket

JET B Seal

3 - Height offsets

JET B Seal

13.2mm LaminatedToughened Glass


JEC 20 Cap

A Corner Post is available Inline - Semi Frameless. Top Mount onlywith 110mm sq JEC 222 Baseplate (TBA)

Top Protection Cap JET 212 between Posts highly recommended


Issue 11/17





5 - Cutting


a - Post, Cut to

= GEH+ OL


= GEH-D


= PCL-2x10 = PCL - 20




Glass EdgeHeight above Deck

= GEH

Post C/L = PCL

2

3

4

3 - Height offsets

OL = Overlap





.

Deck 99mm max

D= Distance

G= Gap

See note below

D vertical




13.2mm Laminated Toughened Glass - Semi Frameless. Gutter Brkt Mount

Post C/L


Glass Bottom


JET B Seal

Post, CapC/L

Cap - Red outline

Post Glass Edge

10


JET B Seal



JEC 20 Cap



Issue 11/17





Glass edgeHeight above Deck

= GEH

Post C/L = PCL

5 - Cutting


2 - Glass Top - Offsets

2

3

4

a - Post, Cut to

= GEH + OL


= GEH-D


= PCL-2x10 = PCL - 20



See note below

D vertical

3 - Height offsets


Infill clip

.

PostBottom Cap

Glass Bottom



99mm maxDeck

D= Distance

G= Gap








13.2mm Laminated Toughened Glass - Semi Frameless. Face Fix

Post C/L


JET B Seal

Post, CapC/L

Cap - Red outline

Post Glass Edge

10


JET B Seal



JEC 20 Cap


Issue 11/17





99 gap

Post C/L = PCL

5 - Cutting

Post C/L

4 - Width Offsets

PostBottom Rail

Front/Outside

17mm sq Baluster

Baluster End Gap = BEG (max 99mm)

Baluster Gap = BG (normally 99mm)

2

3

4


b - Post, Cut to

= HH-73-12 = HH - 85


= PCL-2x22.5 = PCL - 45

d - 17mm sq Baluster, Cut to

= HH-34.5-31.5-99 = HH - 165

22.5


= HH

3 - Height offsets

17mm Baluster - Full Height. Handrail + Bottom Rail. Top Mount

12

Selected Baseplate

Deck

99Max

Open Gap

31.5

Bottom RailSpigot

Baluster Bottom

Rebate Infill clip

17mm sq Baluster


Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

Rebate Infill clip

Baluster Top

34.5

17mm sq Baluster

HandrailBase

48


Issue 11/17




31.5

Bottom RailSpigot Baluster Bottom

Front/Outside

Rebate Infill clip

17mm sq Baluster


99 gap

Post C/L = PCL

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

5 - Cutting

Post C/L

4 - Width Offsets

PostBottom Rail

Front/Outside

Rebate Infill clip

17mm sq Baluster

Baluster Top

34.5

17mm sq Baluster


Baluster Gap = BG (normally 99mm)Handrail

Base

48

2

3

4


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-34.5-31.5-D = HH - 66 - D

22.5


= HH

3 - Height offsets

17mm Baluster - Full Height. Handrail + Bottom Rail. Gutter Brkt Face Fix

OL = Overlap





.

Deck 99mm max

D= Distance

G= Gap





Issue 11/17





Post C/L = PCL

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

5 - Cutting

Post C/L

4 - Width Offsets

PostBottom Rail


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-34.5-31.5-D = HH - 66 - D

22.5

Front/Outside

Rebate Infill clip

17mm sq Baluster

Baluster Top

34.5

17mm sq Baluster



HandrailBase

48

2

3

4Handrail Height

above Deck= HH

See note below

D vertical

3 - Height offsets

17mm Baluster - Full Height. Handrail + Bottom Rail. Face Fix

Post Stiffener

PostBottom Cap



99mm maxDeck

D= Distance

G= Gap





31.5


Rebate Infill clip

17mm sq Baluster




Issue 11/17





99 gap

Post C/L = PCL 17mm sq Baluster



2

3

4

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

Handrail Top

Post Top

Post Top

Standard infill clip

48

48

Front/Outside

5 - Cutting

Post C/L

4 - Width Offsets

Post

Bottom Rail+ Rebate InfillClip

Front/Outside


b - Post, Cut to

= HH-73-12 = HH - 85


= PCL-2x22.5 = PCL - 45


= HH-48-99x2-31.5x2 = HH - 309

22.5

First Baluster


= HH

17mm Baluster - Split Rail. Handrail + Top and Bottom Rail. Top Mount

12

31.5

Bottom RailSpigot

99Open Gap

48

Front/Outside

Selected Hand Rail

Selected Baseplate

Deck

Hand RailBase

3 - Height offsets

99Max

Open Gap

Baluster Bottom

Baluster Top

31.5

73

Rebate Infill clip

17mm sq Baluster



Issue 11/17





3 - Height offsets

99 gap




2

3

4

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

Handrail Top

Post Top

Post Top


48

48

Front/Outside

5 - Cutting

Post C/L

4 - Width Offsets

Post


Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-48-99-31.5x2-D = HH - 210 -D

22.5

First Baluster


= HH

17mm Baluster - Split Rail. Handrail + Top and Bottom Rail. Gutter Brkt Face Fix

99Open Gap

48

31.5

Selected Hand Rail

Hand RailBase

31.5

OL = Overlap





D= Distance

Bottom RailSpigot

99mm max

G= Gap

Rebate Infill clip

17mm sq Baluster

Baluster Top

Baluster Bottom

73





Issue 11/17






2

3

4

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

Handrail Top

Post Top

Post Top


48

48

Front/Outside

5 - Cutting

Post C/L

4 - Width Offsets

Post


Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-48-99-31.5x2 - D = HH - 210 - D

22.5

First Baluster


= HH



D vertical

17mm Baluster - Split Rail. Handrail + Top and Bottom Rail. Face Fix

Post Stiffener

3 - Height offsets

Baluster Top

48

Selected Hand Rail

Hand RailBase

99Open Gap

Bottom RailSpigot

PostBottom Cap



99mm maxDeck

D= Distance

G= Gap





31.5

Baluster Bottom

73

Rebate Infill clip

17mm sq Baluster




Issue 11/17





99 gap

Post C/L = PCL

60mm Slat Baluster



2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

Rebate Infill clip

Baluster Top

34.5

60mm Slat Baluster

HandrailBase

48

5 - Cutting

Post C/L

4 - Width Offsets

Post


b - Post, Cut to

= HH-73-12 = HH - 85


= PCL-2x22.5 = PCL - 45

d - 60mm Slat Baluster, Cut to

= HH-34.5-31.5-99 = HH - 165

22.5

Front/Outside


First Baluster


= HH

3 - Height offsets

60mm Slat - Full Height. Handrail + Bottom Rail. Top Mount

12

Selected Baseplate

Deck

99Max

Open Gap

31.5

Bottom RailSpigot

Baluster Bottom

Rebate Infill clip

60mm Baluster



Issue 11/17





99 gap

Post C/L = PCL 60mm Slat Baluster



2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

Rebate Infill clip

Baluster Top

34.5

60mm Slat Baluster

HandrailBase

48

5 - Cutting

Post C/L

4 - Width Offsets

Post


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-34.5-31.5-D-OL= = HH-66-D-OL

22.5

Front/Outside


First Baluster


= HH

60mm Slat - Full Height. Handrail + Bottom Rail. Gutter Brkt Face Fix

3 - Height offsets

31.5


Rebate Infill clip

OL = Overlap





.

Deck 99mm max

D= Distance

G= Gap

60mm Slat Baluster





Issue 11/17






2

3

4

Post C/L

Front/Outside

73

70

Post C/L

Post C/L Post C/L

32

26 29


Baluster Top

Handrail Top

34.5

73

Handrail Top

Post Top

Post Top

Rebate Infill clip

Baluster Top

34.5

60mm Slat Baluster

HandrailBase

48

5 - Cutting

Post C/L

4 - Width Offsets


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-34.5-31.5-D = HH - 66 - D

22.5

Front/OutsidePost


First Baluster


= HH



See note below

D vertical

3 - Height offsets

60mm Slat - Full Height. Handrail + Bottom Rail. Face Fix

Post Stiffener

PostBottom Cap



99mm maxDeck

D= Distance

G= Gap





31.5


Rebate Infill clip

60mm Slat Baluster




Issue 11/17





99 gap




2

3

4

5 - Cutting

Post C/L

4 - Width Offsets

Post


Front/Outside


b - Post, Cut to

= HH-73-12 = HH - 85


= PCL-2x22.5 = PCL - 45

d - , Cut to60mm Slat Baluster

= HH-48-99x2-31.5x2 = HH - 309

22.5

First Baluster

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


48

48

Front/OutsideHandrail Height

above Deck= HH

60mm Slat - Split Rail. Handrail + Top and Bottom Rail. Top Mount

12

31.5

Bottom RailSpigot

99Open Gap

48

Selected Hand Rail

Selected Baseplate

Deck

Hand RailBase

3 - Height offsets

99Max

Open Gap

Baluster Bottom

Baluster Top

31.5

60mm Slat Baluster



Issue 11/17








2

3

4

5 - Cutting

Post C/L

4 - Width Offsets

Post


Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45

d - , Cut to60mm Slat Baluster

= HH-48-99-31.5x2-D = HH - 210 - D

22.5

First Baluster

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


48

48

Front/Outside


= HH

60mm Slat - Split Rail. Handrail + Top and Bottom Rail. Gutter Brkt Face Fix

3 - Height offsets

99Open Gap

48

31.5

Selected Hand Rail

Hand RailBase

31.5

OL = Overlap





D= Distance

Bottom RailSpigot

99mm max

G= Gap

Rebate Infill clip

Baluster Top

Baluster Bottom

60mm Slat Baluster

See note below

D vertical





Issue 11/17





Post C/L = PCL

2

3

4

Post C/L

73

70

Post C/L

Post C/L Post C/L

32

26 29


Handrail Top

73

Handrail Top

Post Top

Post Top


48

48

Front/Outside

5 - Cutting

Post C/L

4 - Width Offsets

Post


Front/Outside


b - Post, Cut to

= HH-73+OL


= PCL-2x22.5 = PCL - 45


= HH-48-99-31.5x2- D = HH - 210 - D

22.5

First Baluster

60mm Slat Baluster


= HH

See note below



D vertical

Post Stiffener

3 - Height offsets

Baluster Top

48

Selected Hand Rail

Hand RailBase

99Open Gap

Bottom RailSpigot

PostBottom Cap



99mm maxDeck

D= Distance

G= Gap





31.5

Baluster Bottom

60mm Slat Baluster

60mm Slat - Split Rail. Handrail + Top and Bottom Rail. Face Fix




Issue 11/17




®Juralco EDGE Balustrade Systems - Suggested Corner Design Details

These Set out constraints apply to all 17mm sq and 60mm Slat Balusters

Bottom Rail

215 C/L

99 99

255 C/L

99 99

211

95 95

251

17mm sq Balusters - 215mm C/L max 60mm Slat Balusters - 255mm C/L max

Top Mount Postshown

Top Mount Postshown

17mm sq Baluster

Hand Rail

Bottom Rail

60mm Slat Baluster

Hand Rail

17mm Baluster - Full Height. Handrail + Bottom Rail. Top Mount, Gutter Brkt Face Fix or Face Fix

17mm Baluster - Split Rail. Handrail + Top and Bottom Rail. Top Mount, Gutter Brkt Face Fix or Face Fix

60mm Slat - Full Height. Handrail + Bottom Rail. Top Mount, Gutter Brkt Face Fix or Face Fix

60mm Slat - Split Rail. Handrail + Top and Bottom Rail. Top Mount, Gutter Brkt Face Fix or Face Fix






Issue 11/17




®Juralco EDGE Balustrade Systems - Suggested Corner Design Details

Post

10mm Glass, Inline - Semi Frameless. Hand Rail(Corner Post available for Top Mount)

150max recommended

Apply bead of RTV silicon the the inside face of Post Pocket for full height of glass panel

RTV fill

Top Mount Gutter Brkt Face Fix

Face Fix

Post

10mm Glass, Inline - Semi Frameless. Hand Rail + JEC 29 Bracket (Corner Post not applicable to Top Mount, this configuration)

150max recommended

Apply bead of RTV silicon the the inside face of Post Pocket for full height of glass panel

RTV fill


Face Fix

Glass butt join + RTV Joint


JEC 29 Bracket

Handrail

Handrail

Post

13.2mm Laminated Glass, Inline - Semi Frameless.

150max recommended


Face Fix


Top Protection Cap, between Posts recommended

JET B Seal


10mm Glass, Inline - Semi Frameless. Corner Post - Handrail or Interlinking Rail Top Mount only

Top Mount


with 110mm sq JEC222 Baseplate

Handrail

(Corner Post to be available for Top Mount. TBA)


Issue 11/17




®Juralco EDGE Balustrade Systems - Floating Deck Edge

Slats JGF/2227

123mm x 17mm

Floating Deck

Face FixedEDGE posts

Face FixedGutter Brackets

Slats JGF/2227

123mm x 17mmCustom Corner,

Screwed

Custom Corner

Slats JGF/2227

123mm x 17mmMiter corner

Rebatted Infill ClipJEB 218

Screwed to Slats Miter corner,Screwed

All pages © Copyright Juralco Aluminium Building Products Ltd, 2017

FACE FIX EDGE POSTSEMIFRAMELESS Part No JEB/214/5

INFILL60mm SLAT

Part No JVB/019/5.3

INFILL123mm SLATPart No 2227

Rebated Infill ClipJEB 218Screwed to Slats

Infill Slat

Miter corner,Screwed

Infill Slat

Glass Edge

Standard Infillbelow Glass Support Bracket

Use appropriate Plastic Packer

End Cap

Infill 60mm Slatshown.

Or 123mm slat

Infill 60mm Slatshown.

Or 123mm slat

Rebatted Infill ClipJEB 218 Screwed to Slats

Basic Floating EDGE Cover LayoutBasic Floating EDGE Cover Layout + Glass Panel Above


Issue 11/17




®Juralco EDGE Balustrade Systems - Glass Care and Maintenance

Glass Cleaning and Maintenance

Architectural glass products must be properly cleaned during the construction period so visual and aesthetic clarity are maintained. Because glass can

be permanently damaged if improperly cleaned, glass producers and fabricators recommend strict compliance with the following procedures.

First, determine whether the glass is clear, tinted or reflective. Surface damage is more noticeable on reflective glass compared with the other glass

products. If the reflective coated surface is exposed, either on the exterior or interior, special care must be taken when cleaning, as scratches can

result in coating removal and a visible change in light transmittance. Cleaning tinted and reflective glass in direct sunlight should be avoided. Cleaning

should begin at the top of the building and continue to the lower levels.

Commence cleaning by soaking the glass surfaces with clean water and a soap solution to loosen dirt or debris. Then, using a mild, non-abrasive

commercial window washing solution, uniformly apply the solution to the glass surfaces with a non-abrasive applicator and follow with a squeegee to

remove all of the cleaning solution from the glass surface.

Ensure that no metal parts of the cleaning equipment touch the glass surface and that no abrasive particles are trapped between the glass and the

cleaning materials. All water and cleaning solution residue should be dried from the window gaskets, sealants and frames.

Scratches and Metal Scrapers

Scratches can occur from hard pointed objects or poor handling, but most often occurs from the careless removal of foreign matter from the glass

surface.

Mortar splatter and paint are common offenders and efforts to remove after hardening almost always lead to surface damage. It is essential that the

foreign materials are removed before they harden. Better still, if construction work continues after glazing, that the glazed areas are protected by

adhesive plastic films or suitable tarpaulins or covers.

One of the common mistakes made by non-glass trades people, including glass cleaning contractors, is the use of razor blades or other metal

scrapers on a large portion of the glass surface. Using large blades to scrape a window clean carries considerable risk of causing damage to the

glass.

The glass industry, fabricators, distributors and installers neither condones nor recommends any scraping of glass surfaces with metal blades or

knives. Such scraping usually permanently damages or scratches the glass surfaces. When paint or other construction materials cannot be removed

with normal cleaning procedures, a new 25mm razor blade may have to be used. The razor blade should be used on small spots only. Cleaning should

be done in one direction only. Never scrape in a back and forth motion as this could trap particles under the blade that could scratch the glass.

Blades or scrapers can dislodge “pickup” on toughened glass. There are fine particles of glass that are fused on to the surface during toughening.

Once dislodged they can scratch the glass.

Glass Cleaning, Do’s and Don’ts

DO NOT..

- Do Not - Use Scrapers of any type or size on a Glass surface

- Do Not - Leave building dirt or residues to remain on Glass for a period of time.

- Do Not - Begin cleaning glass until you have identified the surface type.

- Do Not - Clean Glass surfaces in direct sunlight.

- Do Not - Allow dirty water or cleaning residues to remain on the Glass.

- Do Not - Begin cleaning before rinsing off a loose residues.

- Do Not - Use abrasive cleaning solutions, materials or solvents.

- Do Not - Allow metal parts of the cleaning equipment to come in contact with the Glass.

- Do Not - Trap abrasive particles between the cleaning material and the Glass.

DO...

- Clean glass promptly when dirt or building residues appear.

- Determine glass surface type.

- Exercise special care when cleaning coated surfaces.

- Avoid cleaning glass surfaces in direct sunlight.

- Start cleaning at the top of a building, then continue to lower levels.

- Soak the glass surface in a clean soapy solution before cleaning.

- Use a mild non abrasive commercial cleaner.

- Use a squeege to remove all cleaning solution.

- Try your procedures on a small window and check.

- Caution other trades re the care and protection of the glass surfaces.

Residues of surface grit may be present from the toughening production process.These grit particles must not be dragged across the surface.

NEVER use Metal Scrapers

All above reprinted with permission from Metro Glass Tech


Issue 11/17




Warning re use of solvents:

- In some cases strong solvents are recommended for thinning various types of paints and also for cleaning up mastics and sealants.

- These can be harmful to the extended life of the powder coated surface, and must not be used for cleaning purposes.

- It is important to note that the damage will not be visible immediately and may take up to l2 months to develop.

If paint splashes or sealants and mastics need to be removed then the following may be safely used:

Methylated Spirits, Ethyl Alcohol, lsopropanol or preferably a mild detergent in warm water.

Joinery Protection during Installation:

All the activity on a construction site means that your powder coated items

may get knocked or scratched, splattered with mortar,

plaster, textured coating or paint during the later stages of construction.

Please ensure that all powder coated articles are masked or covered at this time.

It is far easier to prevent accidents than to try and correct them.

Should your joinery receive mortar or paint splashes see that these are removed

before cure and follow the instructions contained in this brochure.

“IMPORTANT ALL TRADES”

This valuable aluminium joinery will suffer

permanent damage from: plaster, mortar

and paint splashes - Protect if splashes

occur - Immediately wash down joinery

with water or meths - Do not allow

splashes to harden! ~ Do not use solvents!

- Do not remove this label until final clean

completed.

This photograph display damage that has occurred on site, post

installation. The photo of the masked joinery displays clear signs

of damage that could have occurred were it not masked. Please ensure that

your joinery is protected right through the entire construction process.

External - Maintenance Program:

To extend the life of external powder coated articles and to comply with warranty

requirements for powder coated aluminium joinery, a simple, regular

maintenance program must be implemented.

The effects of ultra violet light, atmospheric pollution, dirt, grime and

airborne salt deposits will all accumulate over time and must be removed

or surface staining and weathering will occur, leading to an unsightly appearance.

For external coatings, cleaning should take place every six months. ln areas

where pollutants are more prevalent, such as beachfront houses and

industrial or geothermal areas, then a cleaning program should be carried

out on a more frequent basis ie. every one to three months.

Fences or Balustrades in close proximity to swimming pools must be washed down

every six months, to clean off chlorine and salt deposits.

Cleaning your powder coating:

1. Carefully remove any loose surface deposits with a wet sponge.

2. Use a soft brush (non abrasive) and a mild household detergent (do

not use solvents) in warm water, remove dust, salt and other deposits.

3. Rinse off with clean fresh water.

Restoring weathered or scratched surfaces:

Repair of Scuffed or Scratched surfaces

Dulux Spray Cans are available in all colour card colours.

Repair of Small Scratches or Chips.

Dulux Dabsticks are ideally suited for the repair of small scratches.

Dabsticks may not be available in all colour card colours.

Repair of Weathered areas .

Dulux Gloss Up is a light to medium cutting cream ideally

suited for gloss restoration and has been specifically designed for this purpose.

Gloss Up contains no waxes or silicone and is a one step system.

Typical sticker used to warn

other trades of the need to

protect and mask off

powder coated joinery

(applies to anodised joinery also)

Contact Dulux Powder Coatings , ph 0064 9 441 8244

Powder Coating Maintenance

Powder Coating Installation Care

®Juralco EDGE Balustrade Systems - Powder Coating Care and Maintenance