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JUKEN (THAILAND) CO., LTD. Company Address : 24/3 Moo 4, Bangna-Trad Road (km 35 ), T.Bangpleenoi, Amphur Bangbor, Samutprakarn 10560, Thailand Tel : +(66) 2708 7288, +(66) 2708 7477 Fax : +(66) 2708 7322, +(66) 2708 7447 General e-mail : [email protected] Up Date : 22/08/2006 http://www.juken.com http://www.jukentech.com http://www.jukenthai.com ISO 9001:2000 and ISO/TS 16949:2002 Certified

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JUKEN (THAILAND) CO., LTD.Company Address :

24/3 Moo 4, Bangna-Trad Road (km 35 ),T.Bangpleenoi, Amphur Bangbor,

Samutprakarn 10560, ThailandTel : +(66) 2708 7288, +(66) 2708 7477

Fax : +(66) 2708 7322, +(66) 2708 7447

General e-mail : [email protected]

Up Date : 22/08/2006

http://www.juken.comhttp://www.jukentech.comhttp://www.jukenthai.com

ISO 9001:2000 and ISO/TS 16949:2002 Certified

Established Since Year 1997….

Incorporation Reg. No. : 339/2540

BOI Approved : Zone 1

Capital : 10,000,000.00 THB

No. Of Employees : 100 Person (Year 2005)

Factory Space : 9,600 Meter Square ( Land Area )

Company Profile :-

JUKEN (THAILAND) CO., LTD.

Nature of Business : 1) Plastic Injection Molding of Engineering Plastics

2) Sub-assembly Of Mechanical Units

19,000,000.00 THB ( 2004 )

PERSON TO CONTACT

-In Thailand : Mr.Wei Min Chi / Managing DirectorMr.Iwao Tateiwa / Sales Manager( e-mail : [email protected] )Mobile : +66 18481509Mr.Ling Soon Sing / Factory Manager( e-mail : [email protected] )Mobile : +66 1827 0671

-In Singapore : Mr.David Wong Keng Yin / President( e-mail : [email protected] )Mr.Kelvin Chong / Marketing Manager( e-mail : [email protected] )Mr.Patsy Cheong / General Manager( e-mail : [email protected] )

INJECTION MOLDING MACHINE PROFILEINJECTION MOLDING MACHINE PROFILE

SECTION 1 JMW - 005 S 10 TON 70 UNITS

JMW – 015 S 5 TON 2 UNITS

SECTION 2 ARBURG 221-55-250 25 TON 6 UNITS

ARBURG 270-210-500 50 TON 2 UNITS

ARBURG 305-210-700 75 TON 1 UNIT

MULTIPLAS 35 TON 4 UNITS

TOSHIBA 80 TON 1 UNIT

NISSIN 100 TON 1 UNIT

VICTOR 50 TON 3 UNIT

VICTOR 100 TON 1 UNIT

VICTOR 130 TON 1 UNIT

VICTOR 140 TON 1 UNIT

TOTAL : 93 UNITS

JUKEN SYSTEM

The JUKEN Group, consisting of JUKEN KOGYO and its affiliated companies, was established to produce high – quality precision plastics mouldings. The moulding machine utilized by these factories are all produced by JUKEN MACHINE WORKS (JMW). Furthermore, all factories are operated under a production management system develop by JUKEN KOGYO,

The “JUKEN SYSTEM”

1. IPQCJob set up verify dimension and appearance inspection for 1 shot and if inspection result meets the requirement of customer to start the production and sampling inspection.There are as follow :

For dimension 1 shot 3 time / day (08.00, 12.00, 16.00)

2. Traceability for IPQCSamples

All the Checked samples will kept in separate polybag and labelthem with proper time date.They will be kept for 5 years. For easy access to the samples.

For appearance 1 shot 6 time / day (08.00, 12.00, 16.00, 20.00, 24.00, 04.00) as well as reconfirmed all lot every 2 hours at the second next process before packing to customer

3. LOT Number

We labeled our parts with lot number according to date.

4. Mould History Records

All Modification and repair records are kept in file.Tooling Section will keep the files.Dimension before any mould modification or repair are kept by QC section.QC section will check the dimension after mould modification or repair.Any mould modification or repair must be approved by customers.All mould servicing records are properly kept.

5. Moulding Condition

We use 1st try condition in JAPAN. Control parameters are subjected a +/- 15% fluctuation. If increase or decrease 15% or more, must be approved by Technical Manager and Technical Department inJUKEN KOGYO Japan.

6. Machine, Measuring Equipment Check Records.

Machine : Every 10:00am, All machine and Compressor, Cooling tower checked by person in charge.

Measuring Equipment : Every 8:00am, Checked by person in Charge.

Injection Machine

Production Area

Juken Molding Machine

Juken Molding Machine

Plastic Gear

THE MOLDING MACHINES USED ARE HIGH-PERFORMANCE COMPACT INJECTION MOLDING

MACHINES DESIGNED AND FABRICATED BY JUKEN MACHINES WORKS CO., LTD. ( JMW )

PRODUCTION

Section 1

Section 2

ASSEMBLY

AT JUKEN, WE ALSO HAVE SOME SERVICES FOR SUB-ASSEMBLY MECHANICAL UNITS.

THE PARTS WAS INJECTION IN OUR FACTORY AND ASSEMBLY BEFORE SEND TO CUSTOMERS.

Film Advance Unit Assembly

Tempo Service

Paper Advance Unit Assembly

Automotive Pointer Assembly

Gear Mechanism Unit Assembly

QUALITY CONTROL

AT JUKEN, WE BELIEVE THAT THE ENERGY AND EFFORT USED TO PRODUCE THE HIGHEST QUALITY

PRECISION COMPONENTS IS BY FAR THE MOST IMPORTANT FACTOR IN WRITING CUSTOMER LOYALTY.

SO FAR THIS PHILOSOPHY, WHICH CARRIED THROUGHOUT OUR COMPANY, HAS PROVED ITSELF TRUE.

INSPECTION EQUIPMENT PROFILE :-

PROFILE PROJECTOR ( MITUTOYO )MICRO METERVERNIER CALIPERSPIN GAUGEBLOCK GAUGEDIAL INDICATORDIAL GAUGESTEREO MICRO SCOPEPULL AND PUSH GAUGE

OTHERS

In-Process InspectionQC Inspection

QC Equipment Second ProcessArea

MITUTOYO HEIGHT GAUGE

GEAR TESTER (MAHR Model DF1-896)SMART SCOPE (OGP Model Flash 200)

MEASURE SCOPE ( NIKON )SMART SCOPE (STARLITE 150)

TOOLING MAINTENANCE MACHINES PROFILE :-

OKAMOTO EDM MACHINE, MODEL DMR - 40TURRET VERTICAL MILLING MACHINE, MODEL JF - 152TTAKISAWA LATHE MACHINE, MODEL TSL - 550TATUNG OKUMA SURFACE GRINDING MACHINE, MODEL TSG - 350KTK DRILLING MACHINE, MODEL LG - 13TECHNOBLITZ MOLD WELDER MACHINE, MODEL M - 15ULTRASONIC CLEANER MACHINE, MODEL D 200 H

99% OF THE QUALITY OF A MOLDING IS DETERMINED BY THE QUALITY OF THE MOLD.

EVEN WHEN A PERFECT MOLD IS USED, DEFECTS CAN OCCUR. HOWEVER IF A POOR MOLD IS USED, ALL MOLDING

WILL DEFECTIVE REGARDLESS OF HOW EXPENSIVE THE MOLDING MACHINE IS OR HOW WELL-TRAINED THE

ENGINEERS ARE. IN SHORT, ONE CANNOT UNDERESTIMATE THE IMPORTANCE OF USING A PERFECT MOLD.

TOOLING

EDM Machine

Grinding Machine

Turning Machine

Juken Mold Base

STORE

AT JUKEN, WE USED " FIRST-IN-FIRST-OUT " TO CONTROL OUR STOCK AND SEPARATE THE PARTS IN RACK

BY CUSTOMERS. WE ALSO KEEP A SAFETY STOCK FOR CUSTOMERS AND NETWORK CONTROL STOCK LINKS

TO SALES & PURCHASE DEPARTMENT, PRODUCTION PLANNING, QUALITY CONTROL SECTION, STOCK CONTROL

MATERIAL GRADE USED IN JUKENP.O.M. ( POLYOXYMETHYLENE )P.C. ( POLYCARBONATE )P.S. ( POLYSTYRENE )P.B.T. ( POLYBUTYLENETEREPHTHALATE )P.A. ( POLYAMIDE )A.B.S. ( ACRYLONITRILE BUTADIENE STYRENE )P.P.S. ( POLYPHENTLENESULPHIDE )P.E. ( POLYETHYLENE )OTHERS

Finish Goods Product Area

Raw Material Area

SECTION, ETC.

Remark :

1. Customer Representative2. Quality Management Representative3. Quality Representation4. Safety Representative

Managingdirector

Marketing

-Finance & Admin Account

-Sale & Purchase

Tooling Planning Production 1

Production 2

-Quality System- Safety Environment

Store &Packing

Assemble Quality Assurance-QC Inspection- Second Process

Factory1 3 1 3

1

2

4

1

3