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JUKEN (THAILAND) CO., LTD.Company Address :
24/3 Moo 4, Bangna-Trad Road (km 35 ),T.Bangpleenoi, Amphur Bangbor,
Samutprakarn 10560, ThailandTel : +(66) 2708 7288, +(66) 2708 7477
Fax : +(66) 2708 7322, +(66) 2708 7447
General e-mail : [email protected]
Up Date : 22/08/2006
http://www.juken.comhttp://www.jukentech.comhttp://www.jukenthai.com
ISO 9001:2000 and ISO/TS 16949:2002 Certified
Established Since Year 1997….
Incorporation Reg. No. : 339/2540
BOI Approved : Zone 1
Capital : 10,000,000.00 THB
No. Of Employees : 100 Person (Year 2005)
Factory Space : 9,600 Meter Square ( Land Area )
Company Profile :-
JUKEN (THAILAND) CO., LTD.
Nature of Business : 1) Plastic Injection Molding of Engineering Plastics
2) Sub-assembly Of Mechanical Units
19,000,000.00 THB ( 2004 )
PERSON TO CONTACT
-In Thailand : Mr.Wei Min Chi / Managing DirectorMr.Iwao Tateiwa / Sales Manager( e-mail : [email protected] )Mobile : +66 18481509Mr.Ling Soon Sing / Factory Manager( e-mail : [email protected] )Mobile : +66 1827 0671
-In Singapore : Mr.David Wong Keng Yin / President( e-mail : [email protected] )Mr.Kelvin Chong / Marketing Manager( e-mail : [email protected] )Mr.Patsy Cheong / General Manager( e-mail : [email protected] )
INJECTION MOLDING MACHINE PROFILEINJECTION MOLDING MACHINE PROFILE
SECTION 1 JMW - 005 S 10 TON 70 UNITS
JMW – 015 S 5 TON 2 UNITS
SECTION 2 ARBURG 221-55-250 25 TON 6 UNITS
ARBURG 270-210-500 50 TON 2 UNITS
ARBURG 305-210-700 75 TON 1 UNIT
MULTIPLAS 35 TON 4 UNITS
TOSHIBA 80 TON 1 UNIT
NISSIN 100 TON 1 UNIT
VICTOR 50 TON 3 UNIT
VICTOR 100 TON 1 UNIT
VICTOR 130 TON 1 UNIT
VICTOR 140 TON 1 UNIT
TOTAL : 93 UNITS
JUKEN SYSTEM
The JUKEN Group, consisting of JUKEN KOGYO and its affiliated companies, was established to produce high – quality precision plastics mouldings. The moulding machine utilized by these factories are all produced by JUKEN MACHINE WORKS (JMW). Furthermore, all factories are operated under a production management system develop by JUKEN KOGYO,
The “JUKEN SYSTEM”
1. IPQCJob set up verify dimension and appearance inspection for 1 shot and if inspection result meets the requirement of customer to start the production and sampling inspection.There are as follow :
For dimension 1 shot 3 time / day (08.00, 12.00, 16.00)
2. Traceability for IPQCSamples
All the Checked samples will kept in separate polybag and labelthem with proper time date.They will be kept for 5 years. For easy access to the samples.
For appearance 1 shot 6 time / day (08.00, 12.00, 16.00, 20.00, 24.00, 04.00) as well as reconfirmed all lot every 2 hours at the second next process before packing to customer
3. LOT Number
We labeled our parts with lot number according to date.
4. Mould History Records
All Modification and repair records are kept in file.Tooling Section will keep the files.Dimension before any mould modification or repair are kept by QC section.QC section will check the dimension after mould modification or repair.Any mould modification or repair must be approved by customers.All mould servicing records are properly kept.
5. Moulding Condition
We use 1st try condition in JAPAN. Control parameters are subjected a +/- 15% fluctuation. If increase or decrease 15% or more, must be approved by Technical Manager and Technical Department inJUKEN KOGYO Japan.
6. Machine, Measuring Equipment Check Records.
Machine : Every 10:00am, All machine and Compressor, Cooling tower checked by person in charge.
Measuring Equipment : Every 8:00am, Checked by person in Charge.
Injection Machine
Production Area
Juken Molding Machine
Juken Molding Machine
Plastic Gear
THE MOLDING MACHINES USED ARE HIGH-PERFORMANCE COMPACT INJECTION MOLDING
MACHINES DESIGNED AND FABRICATED BY JUKEN MACHINES WORKS CO., LTD. ( JMW )
PRODUCTION
Section 1
Section 2
ASSEMBLY
AT JUKEN, WE ALSO HAVE SOME SERVICES FOR SUB-ASSEMBLY MECHANICAL UNITS.
THE PARTS WAS INJECTION IN OUR FACTORY AND ASSEMBLY BEFORE SEND TO CUSTOMERS.
Film Advance Unit Assembly
Tempo Service
Paper Advance Unit Assembly
Automotive Pointer Assembly
Gear Mechanism Unit Assembly
QUALITY CONTROL
AT JUKEN, WE BELIEVE THAT THE ENERGY AND EFFORT USED TO PRODUCE THE HIGHEST QUALITY
PRECISION COMPONENTS IS BY FAR THE MOST IMPORTANT FACTOR IN WRITING CUSTOMER LOYALTY.
SO FAR THIS PHILOSOPHY, WHICH CARRIED THROUGHOUT OUR COMPANY, HAS PROVED ITSELF TRUE.
INSPECTION EQUIPMENT PROFILE :-
PROFILE PROJECTOR ( MITUTOYO )MICRO METERVERNIER CALIPERSPIN GAUGEBLOCK GAUGEDIAL INDICATORDIAL GAUGESTEREO MICRO SCOPEPULL AND PUSH GAUGE
OTHERS
In-Process InspectionQC Inspection
QC Equipment Second ProcessArea
MITUTOYO HEIGHT GAUGE
GEAR TESTER (MAHR Model DF1-896)SMART SCOPE (OGP Model Flash 200)
MEASURE SCOPE ( NIKON )SMART SCOPE (STARLITE 150)
TOOLING MAINTENANCE MACHINES PROFILE :-
OKAMOTO EDM MACHINE, MODEL DMR - 40TURRET VERTICAL MILLING MACHINE, MODEL JF - 152TTAKISAWA LATHE MACHINE, MODEL TSL - 550TATUNG OKUMA SURFACE GRINDING MACHINE, MODEL TSG - 350KTK DRILLING MACHINE, MODEL LG - 13TECHNOBLITZ MOLD WELDER MACHINE, MODEL M - 15ULTRASONIC CLEANER MACHINE, MODEL D 200 H
99% OF THE QUALITY OF A MOLDING IS DETERMINED BY THE QUALITY OF THE MOLD.
EVEN WHEN A PERFECT MOLD IS USED, DEFECTS CAN OCCUR. HOWEVER IF A POOR MOLD IS USED, ALL MOLDING
WILL DEFECTIVE REGARDLESS OF HOW EXPENSIVE THE MOLDING MACHINE IS OR HOW WELL-TRAINED THE
ENGINEERS ARE. IN SHORT, ONE CANNOT UNDERESTIMATE THE IMPORTANCE OF USING A PERFECT MOLD.
TOOLING
EDM Machine
Grinding Machine
Turning Machine
Juken Mold Base
STORE
AT JUKEN, WE USED " FIRST-IN-FIRST-OUT " TO CONTROL OUR STOCK AND SEPARATE THE PARTS IN RACK
BY CUSTOMERS. WE ALSO KEEP A SAFETY STOCK FOR CUSTOMERS AND NETWORK CONTROL STOCK LINKS
TO SALES & PURCHASE DEPARTMENT, PRODUCTION PLANNING, QUALITY CONTROL SECTION, STOCK CONTROL
MATERIAL GRADE USED IN JUKENP.O.M. ( POLYOXYMETHYLENE )P.C. ( POLYCARBONATE )P.S. ( POLYSTYRENE )P.B.T. ( POLYBUTYLENETEREPHTHALATE )P.A. ( POLYAMIDE )A.B.S. ( ACRYLONITRILE BUTADIENE STYRENE )P.P.S. ( POLYPHENTLENESULPHIDE )P.E. ( POLYETHYLENE )OTHERS
Finish Goods Product Area
Raw Material Area
SECTION, ETC.
Remark :
1. Customer Representative2. Quality Management Representative3. Quality Representation4. Safety Representative
Managingdirector
Marketing
-Finance & Admin Account
-Sale & Purchase
Tooling Planning Production 1
Production 2
-Quality System- Safety Environment
Store &Packing
Assemble Quality Assurance-QC Inspection- Second Process
Factory1 3 1 3
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2
4
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