k. k. nag pvt. ltd welcomes youkknag.com/kkn_presentation_feb2020.pdf · 2020-02-01 · november...

November 2018 1 www.kknag.com Feb 2020 1

K. K. NAG PVT. LTD

WELCOMES

YOU

http://www.kknag.com/

November 2018 2

Our Mission Statement

Feb 2020 K. K. NAG PVT. LTD

November 2018 3

Our Core Values

Integrity

Customer Focus

Innovation

Teamwork

Excellence

Integrity We do the RIGHT thing, even when no one is looking

Customer Focus

We do what we say.. Keep our commitments.. See things from the lens of the customer – internal and external

Innovation We apply our creativity and intelligence to constantly strive to be the best, the fastest, the first..

Teamwork We are committed to common goals based on open and honest communication. Synergising efforts and competencies, and building success into each other.

Excellence We strive to be Right - First Time - Always. Continually Improve Systems, Processes and Methods. Strive to achieve objectives, and create value for all stakeholders

I

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June 2019 K. K. NAG PVT. LTD

Feb 2020

November 2018

Our Guiding Principles

4

Co

rpo

rate

So

cial

R

esp

on

sib

ility


Feb 2020

November 2018 5

Founded in Pune in 1965 by the late Mr K. K. Nag and the late Mrs Surabhi Nag

Rich history of innovation and of pioneering new plastic

processes in India

Pioneered Fibreglass Reinforced Plastic (FRP)

First to introduce Expanded

Polypropylene (EPP) in India

Manufacture proprietary and

custom-moulded products in

Rotomoulding

Strongly believe in

maintaining solid long-

term relationships

with Customers,

Suppliers, our own

Members, Bankers,

Lawyers, Consultants

and the Community at

large (many of our

valued relationships

are more than

40 years old !!)

About Us

Environmentally friendly

sanitation solutions launched

in a technology agreement

with DRDO

Pioneered Expanded Polystyrene (EPS)


Feb 2020

November 2018 6

Our History

Our association with EPS actually predates the

Company

Prior to starting K. K. NAG PVT. LTD, Mr K. K. Nag

was a partner in R. A. Cole & Co.

Expandable Polystyrene resin was first developed in

India by Mr R. A. Cole and Mr K. K. Nag


Feb 2020

November 2018 7

First Indian Patent for EPS - 1957


Feb 2020

November 2018 8

Our History

Our association with EPS actually predates the

Company

Prior to starting K. K. NAG PVT. LTD, Mr K. K. Nag

was a partner in R. A. Cole & Co.

Expandable Polystyrene resin was first developed in

India by Mr R. A. Cole and Mr K. K. Nag

The generic name for EPS in India is

THERMOCOLE (THERMO for Heat + COLE for

Rudolf Cole)!


Feb 2020

November 2018

Products / Divisions

4 EPS/EPP manufacturing locations

1 Rotational Moulding Plant

1 Pan India Tool Room

Over 60 EPS/EPP moulding machines ranging from 400 x 600 mm to 1300 x 1800 mm

platen size

EPS/EPP Capacity of 7,000 MT per annum

Factory/Works Sales

Engineering/

Development Corporate

9

URSE

PUNE

RANJANGAON

PUNE

CORP. OFF.

PUNE CHENNAI

TAMILNADU

KARIAMANICKKAM

PUDUCHERRY

BENGALURU

KARNATAKA


Expandable

Polystyrene

Engineering

Support

Expanded

Polypropylene

Rotational

Moulding

Waste

Treatment

Feb 2020

November 2018 10 June 2019 K. K. NAG PVT. LTD

Feb 2020

November 2018

Four EPS processing plants in Urse and Ranjangaon (both near Pune),

Chennai and Puducherry

From concept to final product, everything is done in-house, including

designing, prototyping, mould development and manufacturing of the

EPS part

Reputed to be the most technically progressive EPS processor in India

Known to have the best Quality EPS mouldings and tools in the country

All plants certified for ISO 9001, ISO 14001, BS OHSAS 18001 and

IATF 16949

Amongst the largest EPS shape moulders in India

11

EPS in K.K.NAG PVT LTD.


Feb 2020

November 2018

EPS for White Goods

12

White Goods Agriculture & Marine


Feb 2020

November 2018

EPS for Pharmaceuticals

13

Pharmaceuticals Industrial Packaging


Feb 2020

November 2018 14

SELECT EPS CUSTOMERS

SERUM INSTITUTE

All major consumer durable manufacturers in

Western and Southern India


Feb 2020


Feb 2020

November 2018

Two EPP processing plants in Urse (near Pune) and Chennai.

Cater to many automotive OEM Customers (Tier 1 and Tier 2) for

sun visors, impact modifier blocks, tool and jack trays, load

floors, dash pads, protector fenders, trays, helmets, etc.

Cater to a variety of packaging and dunnage applications

Cater to a variety of defence applications

Boxes provided for food and fishery sectors

EPP processing machines have platen sizes ranging from 600 X

800 mm to 1300 X 1800 mm

16

EPP in K.K.NAG PVT LTD.


Feb 2020

November 2018

Properties of EPP

17

A closed-cell foam High energy absorption

combined with lightness

Good recovery after dynamic and static

loading

Capacity to absorb energy unchanged

after repeated shocks

High sound absorption Low water absorption Good chemical

resistance

Environmentally sound (no CFC or any other blowing agent used

except air)

Good heat insulation through high thermal

resistivity

Ease of cleaning and sterilising


Feb 2020

November 2018

Automotive Applications for EPP

18 June 2019 K. K. NAG PVT. LTD

Feb 2020

November 2018

EPP in Automotive

19

Seat Cores


Feb 2020

November 2018

EPP in Automotive

20

Sun Visors Headrest Foams

MONO SHELL SUNVISOR

(With Insert Moulding and Without Jet Marks)

TWIN SHELL SUNVISOR

SUNVISOR-ASSEMBLED

HEAD REST CORE HEAD REST-ASSEMBLED

HEAD REST CORE HEAD REST CORE


Feb 2020

November 2018

EPP in Automotive

21

Energy Absorbers


Feb 2020

November 2018

EPP in Automotive

22

Tool Kits Fender Foams


Feb 2020

November 2018

JACK TRAY

MANIFOLD

HELMET

23

Other Automotive Applications


Feb 2020

November 2018

Food Boxes & Other Packaging

24


Feb 2020

November 2018

Reusable Packaging

25

Generator Fuel Injector

Steering Spindle Steel Coil

Engine

Considering its properties, EPP Foam can

also be used as reusable packaging for

mechanical products by replacing wood

and EPS

Advantages:

Increases packing efficiency

Saves packaging cost per component

Increases product safety

Reduces weight

Makes handling easier and reduces

fatigue

Good resistance to chemicals

Environment friendly as no CFC gases


Feb 2020

November 2018

Applications of EPP for Defence


Feb 2020

November 2018

Other Applications of EPP

27

Transport boxes

Dunnage spacer and trays

Computer housings

Protection corners for cubic

articles

Heat exchanger parts (insulation)

Packaging for computers,

printers and peripherals

Packaging for transportation of

hot and cold food and beverages


VO

LTM

ETER

GR

AP

HIT

E EL

ECTR

OD

E C

AM

SHA

FT

Feb 2020

War

dro

be

bas

e

November 2018

SELECT EPP CUSTOMERS

28

Tier 1 and Tier 2 EPP Suppliers

to several automobile OEMs


Feb 2020


Feb 2020

November 2018

Custom moulded products for

various sectors including

exhibition solution providers,

children’s park equipment,

automotive, agriculture and

marine

Manufacture proprietary

products, some of which are

exported world-wide to

international aid agencies such

as Oxfam, UNICEF, MSF, ACF

and IFRC

Have own brand of rotomoulded

tanks, pallets and insulated tubs

Have two 4-arm rotational

moulding machines with gas

fired burners and swing

diameters of 2200 & 4000 mm.

Total manufacturing capacity is

approx. 350 MT per month

Also have a facility for PU

foaming with soft and hard foam,

and facility for EPS filling in

rotationally moulded components

30

ROTOMOULDING in K.K.NAG PVT LTD.


Feb 2020

November 2018

Insulated Box Insulated Box

Insulated Box Float

Rotomoulding + PU Foaming Playground Equipment

Rotomoulding Products

31


Feb 2020

November 2018


32

Insulated Boxes

Water Tanks

Sizes – 200 litres to 3,000 litres

Insulated Boxes

Sizes – 26 litres to 1,500 litres

Insulated Boxes


Feb 2020

November 2018


33

Automobile - Related Exhibition Trolleys

A/C storage tray A/C storage tray

Canopy Diesel Tank

Mudguard


Feb 2020

November 2018


34

4-Way Pallets 4-Way Pallets with 9 Legs

4-Way Pallets – For Textile (POY)


Size Range – 880 * 700 * 150 to 1380 * 920 * 150

Feb 2020

November 2018


35

2-Way Pallets 2-Way Pallets with Kiss-Off


Size – 1200 * 1000 * 150

Feb 2020

November 2018

Rotomoulding Products : Sanitation

36

Self Supporting Plastic

Squatting Slabs Squatting Slabs Accessories

Slab 120 X 80 cms

Slab 80 X 60 cms

Pan Pan

Sitting Toilet Children’s Toilet


Feb 2020

November 2018

Rotomoulding Products : Solar Water Heater Tank


Feb 2020


Feb 2020

November 2018

Why Waste Treatment


• With increasing urbanisation,

Sewage Waste disposal is an

enormous problem in India and

the developing world.

• Commonly used solutions

such as Septic Tanks, Soak

Pits, etc., do not treat the

waste matter.

• Out of the 5,000 towns and

cities in India, less than 300

have conventional sewerage

systems and an even lower

number have 100% coverage.

Untreated waste results in…

• Organic pollution.

• Aesthetic nuisance.

• Contamination of ground and

drinking water.

• Diseases like Cholera, Typhoid,

Diarrhoea, etc.

• Malnutrition.

• Stunted growth - permanent

loss of height and intelligence.

• Economic loss in terms of direct

health expenses and loss of

man days.

• Waste Treatment Technology

developed by Defence Research

and Development Organisation

(DRDO) known as Bio-Digester

Technology.

• K. K. Nag Pvt. Ltd is a Licencee

of DRDO’s Bio-Digester

Technology.

• It offers a range of Bio-Digesters

and Bio-STPs (Sewage

Treatment Plants).

• It provides integrated sanitation

solutions comprising of Toilet

Superstructures and the Waste

Treatment Systems.

The Problem The Solution The Consequences

Feb 2020

November 2018

DRDO Bio-Digester


Consists of two parts:

• A specially designed and manufactured Bio-Digester Tank – in rotationally moulded LLDPE or

fibreglass.

• Anaerobic Microbial Inoculum (AMI) - the bacterial component.

Feb 2020

November 2018

NAGMAGIC BIO-STP (Sewage Treatment Plant)


Feb 2020

November 2018

Performance Results Of Bio-STP And Bio-Digester Systems


* CPCB: Central Pollution Control Board, MPCB: Maharashtra Pollution Control Board ** Inorganic Suspended Solids are a function of the input quality of water

Feb 2020

November 2018

Rotationally Moulded Bio-Digester Tank Capacity Chart


Sr. No.

Bio-Digester Tank

Size (litres)

No of Users in

Domestic Setting

No. of Users in

Industrial Setting

Bio-Digester Tank Dimensions AMI Required

(litres) Dia (mm) Height (mm)

1 700 4 to 6 8 to 12 1,100 1,015 200

2 1,000 6 to 10 12 to 20 1,100 1,385 300

3 1,500 10 to 20 20 to 40 1,210 1,670 450

4 2,000 20 to 30 40 to 60 1,425 1,600 600

5 2,400 30 to 35 60 to 70 Two 700 litre tanks combined with one 1,000

litre tank 700

6 3,000 35 to 45 70 to 90 1,680 1,665 900

7 3,500 45 to 55 90 to 110 Two 1,000 litre tanks combined with one 1,500

litre tank 1,000


litre tank 1,500


litre tank 2,100

Feb 2020

November 2018

FRP Bio-Digester Tank Capacity Chart


Bio-Digester Tank

Size (litres)

Bio-Digester Tank

Dimensions (cms)

No of Users in Domestic

Setting

No of Users in Industrial

Setting

AMI Required (litres)

700 litres 83 X 83 x 100 4 to 6 8 to 12 200

1,000 litres 100 x 100 x 100 6 to 10 12 to 20 300

1,200 litres 120 x 100 x 100 11 to 14 15 to 30 360

1,500 litres 150 x 100 x 100 10 to 20 20 to 40 450

2,000 litres 150 x 150 x 100 20 to 30 40 to 60 600

3,000 litres 200 x 150 x 100 30 to 35 60 to 70 900

4,000 litres 200 x 200 x 100 35 to 45 70 to 90 1,200

5,000 litres 220 x 200 x 120 45 to 55 90 to 110 1,500

6,000 litres 300 x 200 x 100 55 to 80 110 to 160 1,800

7,000 litres 350 x 200 x 100 80 to 120 160 to 240 2,100

8,000 litres 400 x 200 x 100 120 to 140 240 to 280 2,400

10,000 litres 450 x 200 x 120 140 to 180 280 to 320 2,700

12,000 litres 500 x 200 x 120 180 to 200 320 to 360 3,000

15,000 litres 600 x 220 x 120 200 to 250 360 to 500 4,500

Feb 2020

November 2018

Testing Facilities – Full Fledged Bio-Chemical Lab


LAMINAR HOOD

GASSING MANIFOLD

GAS CHROMATOGRAPHY

INCUBATOR

MUFFLE FURNACE

pH METER

DATA LOGGER ON BGP* PLANT

* BGP – Bacteria Generation Plant

Feb 2020

November 2018

Key Customer Segments


NGOs, Civil Society Organisations

Corporates - CSR Activities and for own use

Retail Segment

Export Customers – NGO, Corporates, etc.

Government and Semi-Government Institutions

Feb 2020


Feb 2020

November 2018

Provides engineering support to EPS/EPP processing and Rotomoulding activities

Well-equipped Tool Room located at Urse, near Pune

Handles entire engineering process including: • Designing

• Product Concept

• Prototyping

• Validating Design

• Designing Cast Aluminium Moulds

• Pattern Making

• Machining

• Assembly

• Testing

• Final Inspection

• Designing and Making Checking Fixtures

All activities are carried out in-house, giving the Company complete control over the entire tool making process

48

Engineering Support Division


Feb 2020

November 2018

Designing & Prototype Making

49

Designing

• CATIA

• Pro-E

Prototyping

• CNC Machined

Prototyping

• CNC Machined

Prototyping

• Manually Crafted


Feb 2020

November 2018

EPP Prototyping

50

Rear Seat Core False Floor Steering Column

Energy Absorbers Energy Absorbers


Feb 2020

November 2018

Pattern Making

51

Pattern Making

Using Wood Using EPS


Feb 2020

November 2018

Machining and Assembly

52

Milling Operation

Assembled Tool Tool Room Shop-Floor


Feb 2020

November 2018

Checking Fixture


Feb 2020


Feb 2020

November 2018

ISO 9001:2015 ISO 14001:2015

BS OHSAS 18001:2007 IATF 16949 : 2016

Certifications : TUV SUD


Feb 2020

November 2018

Since inception, high Quality standards have been the key to the Company’s success

TQM is the guiding philosophy of the Company

Strive to make continuous improvement a way of life

Have won several awards for the quality of products, even against international competition

Very robust system of reviews from the apex corporate level down to the shop-floor level

Very strong financial controls and systems

56

Quality – The only Way


Feb 2020

November 2018 57

We are Honoured


Feb 2020


Feb 2020

November 2018

“Once a person joins the Company, he or she

should not only become an employee of the

Company, but should also become a member

of the K. K. Nag family. It is our responsibility

to encourage and help people grow”

….excerpt from Company Philosophy

Highly experienced and devoted team with long

years of service (the longest tenure to date is 42

years and 5 months)

Senior Management team consists almost

entirely of people who joined the Company at the

start of their careers and worked themselves up

the ladder

Every individual is expected to act as an HR

Manager and is responsible for the welfare of his

or her subordinates

Excellent relations between Management and

Union—goals and objectives are in complete

alignment

Close relationship maintained with Members’

families through activities like education and

career counseling for children, painting

competitions for children (the best 12 paintings

are featured in the Company’s calendar) and

Families’ Days

Members are kept continuously engaged beyond

their normal duties through:

Innovation Schemes (New Products and

Process Improvements)

Cost Reduction Teams

Quality Circles

TQM/5S

Personal Discussions with Managing Director

at least once a year

Policy Deployment (up to shop-floor level)

Very rigorous process followed for setting Key

Financial Objectives and conducting Performance

Appraisals

59

Our People…Our Biggest Asset


Feb 2020

November 2018 60

Factory visit & Training NCL Faculty demonstrating

Science experiments Science Lab inaugurated by

Dr. Guruswamy

Scientific Equipment provided

Blood Donation Camp Free Eye Check-up

Benches donated to Jr. College

Benches to Pre and Primary Joy of Giving

Making a difference.. To someone

CSR Activities:

K. K. NAG PVT. LTD has adopted the local school in Urse village “SHRI PADMAVATI VIDYA MANDIR” .

We help them with Computers, science laboratory and laboratory equipment.

We also organise Eye check-ups and other Health initiatives.

Students are provided help and guidance for their overall development.


Feb 2020


Feb 2020

November 2018 62

Sales Growth (₹ in Millions)

0.00

200.00

400.00

600.00

800.00

1,000.00

1,200.00

1,400.00

1,600.00

1,800.00

2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19

679

787 824

964

1154

1267

1392 1416

1563

1703


Feb 2020

November 2018 63

Corporate Film

Please watch our corporate film : to know more about us, our

ethos, and our culture…

To do so, please click on the link given below, or copy it and

paste it in your browser window

https://vimeo.com/257067627

When prompted for a Password, please use the following :

Nagmagic@12345

Please note that the password is case sensitive


Feb 2020







November 2018 64 64 June 2019 K. K. NAG PVT. LTD

Feb 2020

k. k. nag pvt. ltd welcomes youkknag.com/kkn_presentation_feb2020.pdf · 2020-02-01 · november...

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