kankyo cleantech - .globalkankyo.global/kankyo bert cleantech brochure.pdf · water &...

KANKYO CLEANTECHKankyo Group has broad experience in Design, Engineering, Procurement and construction of waste to energy plants, solid waste treatment, Bioremediation, Wastewater and Water treatment facilities.

We Design For The Future

www.kankyo.global

WATER & WASTEWATER TREATMENT | WASTE TO ENERGY BIOREMEDIATION | SOLID WASTE MANAGEMENT

AIR POLLUTION

KANKYO GROUP OF COMPANIES | www.kankyo.global | [email protected] & Wastewater Treatment | Bioremediation | Waste To Energy | Air Pollution | Solid Waste Management

ECOBIN

Organic waste to compost - Low power consumption - Odour control system - Compact and Maintenance freeResidential areas, Hotels, Hospitals Restaurants, etc

Compact – Durable - Low installation space - Biogas can be used

for cooking, power, etc.

Residential areas, Hotels, Hospitals Restaurants, etc.

BERT BIOBOX

SUPER WASTE PROCESSOR

Organic waste to ceramic ash and liquid fertilizer - Not an incinerator - No fuel

required - No odour - No release of dioxins

Hotels, Hospitals, Residential areas, Condominium, Institutions,

Municipalities, Restaurants, Industries, etc.

G2C

GARBAGE TO COMPOST

Eco-friendly - User’s safety - Touch screen display – Easy operationHousehold, Apartments, Villas, Condominium, Buildings, etc.

MIRACARB REACTOR

Fast decomposition of organic matter in waste water - Minimal excess sludge - Large denitrification and dephosphorization effect - Low installation cost, easy control, no running costHotels, Hospitals, Residential Townships

AIR WATER GENERATOR

Water from humid air - Microcomputer board control - Energy conservation -

Multistage filtration system - Water purifier and dispenser

Useful for off-grid locations where relative humidity is 50%

RO WATER VENDING MACHINE

Drinking water from contaminated sources - Dispensed by coins or smart cardOperated by biomass power generatorCan be used in rural areas and off-grid locations

PRE-ENGINEERED SOLUTIONS

MICROBIAL ECOFILTER

Bio-Toilet: Low operating expenses - No sludge - Consistent superior outputCompact and ModularResidential areas, Hotels, Recreation centres, Small Industries, Restaurants, Nursing homes, etc.

MAGNOPLAS

Mixed waste to residual ash - Volume reduction: 1/300th to 1/500th - No auxiliary fuel - No garbage sorting – Continuous batch wise processHotels, Hospitals, Residential areas, Schools, Colleges, Restaurants, Industries, etc


BERT KANKYOGERMAN TECHNOLOGY….. INDIAN ENGINEERING

❖ Treatment of 3 to 5 T waste per day❖ Digester installed in a 40 ft container❖ Biogas fired NH3/H2O-absorption chiller

to provide cooling❖ Cooling -20°C to 8 °C❖ Food storage in form of 40 ft container❖ Cold storage volume up to 50 m3

TECHNOLOGY

▪ Prevent food spoilage - Less food losses▪ Treatment of bio-waste - Reduce the impact of unhygienic

conditions▪ Substitution of electricity by biogas - Lower operating costs▪ Combination with solar energy or power generation - Off-

grid solution for rural areas possible▪ Fermentation residuals usable as fertilizer - Improve the

productivity of farming➢ Low power consumption➢ Minimal maintenance cost➢ Minimal daily attention 15 min➢ Simple to operate

ADVANTAGES

Possible applications

100%

Food logistics, Supermarkets, Off-grid Locations, Fish industry, Slaughter

houses, Diaries, Energy contractors, Market owners & Operators etc.

Manufactured in India to reach a merchantable system price by reducing

equipment costs

CAPACITY

CO

LD

ST

OR

AG

E BIOBOX GH SERIESBIOBOX SERIES

BERT SERIES

25 TO 250 KGS500 KGS TO 1.5 TONNES1.5 TONNES TO 12 TONNES


COOL SOLUTIONS

• Biogas Cold storage Units


INDIA – AN AGRICULTURAL

COUNTRY


❖ Phenomenal growth in production of horticultureproduce, dairy and meat products over the last decade inIndia

❖ Among top 3 countries in production of spices, fisheries,poultry, milk, fruits and vegetables, etc.

❖ Second largest producer of fruits (81.3 million MT) andvegetables (162.2 million MT) in the world

❖ But share in global exports of fruits and vegetables isonly 1.4%

❖ Almost 20% commodities wasted due to lack of coldstorage infrastructure

❖ Currently, about 68% of the total cold storage capacity isconcentrated in the states of West Bengal, Uttar Pradeshand Bihar, wherein storage of potatoes accounts for 85-90% of the capacity.

ANNUAL WASTAGE AS PERCENTAGE OF PRODUCTION


❖ Indians waste as much food as thewhole of United Kingdomconsumes, a staggering INR 50,000crores worth of food produced iswasted every year in our country.Approximately 40 per cent of India’sfresh fruit and vegetables are lostbefore reaching consumers becauseof poor storage, transport anddistribution.

❖ Indian food prices have risen atdouble-digit levels, pinching thebudgets of many working-classurban families in a country wherefood still accounts for an average of31 per cent of monthly householdexpenditure. This is the main causeof malnourishment-the number ofpeople starving has increased by analarming 65 million which is morethan the population of France.

ALARMING FACTS

❖ 25% of fresh water used to producefood is ultimately wasted, even asmillions of people still don’t haveaccess to drinking water.

❖ 300 million barrels of oil are used toproduce food that is ultimatelywasted every year.


CATEGORIES OF COLD STORAGE

CURRENT SCENARIO

❖ Short fall of 10 million tones storage capacity

❖ Energy costs account for about 30% of operating costs

❖ Horticulture provides 6.5% of the country’s GDP, 13% ofemployment and accounts for more than 9% of Indian exportswith only 9% crop acreage.

❖ Harvested fruits and vegetables, worth Rs.60,000 crores(USD 12 billion) are lost due to lack of post harvesthandling and storage


STATE WISE COLD STORAGE CAPACITY


CAPACITY OF COLD STORAGE BASIS COMMODITY


TOP 5 STATES BASIS PRODUCTION TOP 5 STATES BASIS STORAGE CAPACITY


TOP 5 STATES BASIS STORAGE GAP

❖ The cost of real estate in India is increasing to build adequate capacities of cold storage

❖ High energy costs in India, along with frequent power cuts, leads to a higher cost of investment and operating expenses in the cold chain.

❖ Cold storage facilities are unevenly distributed across the country.

WHY THE GAP ?


COLD STORAGE IN INDIA


ROLES OF COLD STORAGE FACILITIES

❖ Storage for Seasonal Production: demand for fresh fruits and vegetables are year-round but their supplies are only seasonal

❖ Spoilage: The loss of spoilage on different stages of marketing estimated between 20% to 33% of the total production hence there is an urgent need to minimize the present spoilage loss through cold storages.

❖ Losses in Transit: Refrigerated trucks and air-cooled wagons which will help in minimizing losses is transport as most commodities are perishable under room temperature

❖ Better distribution and fair prices: The prices paid by the consumer to the producer is very low ranging from 40%-60%

❖ Stabilizing Market prices: consumers get the supply of perishable fruits and vegetables with minimum prices

❖ Maintain quality: gives a chance to protect the quality of perishable goods for long time whenever it needed to store

❖ Wastage reduction: Cold storage helps in increasing the consumption life and processing helps in preservation of fish products, fruits and vegetables which can be consumed during off season

ISSUES FACED DUE TO LACK OF COLD STORAGES

➢ The glut of vegetables cause financial loss to farmers and the waste of thousands of tonnes of vegetables continues

➢ Farmer associations are calling for ways to regulate agricultural production

➢ Post harvest losses of fruits and vegetables are estimated as high as 20% because of the lack of proper storage and transportation facilities and flawed packaging

➢ The lack of air-conditioned storage contributes to the waste.


But can India’s food industry bank on this alone?

❖High operating costs remain the chief roadblock when it comes to the cold storage industry in India.

❖“Shortage of adequate infrastructure, lack of trained personnel, outdated technology and inconsistent power supply are other major obstacles in growth of

cold chain infrastructure in India”

SOLUTION

DECENTRALISED APPROACH

USE OF RENEWABLES


WAY GOING FORWARD

Unused Biomass

Digesters

Containerised Cold Storage


KANKYO-BERT COLD STORAGE MODELS

DECENTRALIZED COLD STORAGE

Feedstock

Containerized Biogas Plant

Chiller

Cold Storage

Refreeze

CENTRALIZED/DECENTRALIZED COLD STORAGE

BIGASTORE

Feedstock

Containerized Biogas Plant

Vapour Absorption Chiller

Cold Storage

BERT MOBIL


WASTE AS FUEL

70 Mn tons/year 150 Mn tons/year600 Mn tons/year

500 Mn tons/year

Waste % required to meet 70 million tons cold storage capacity in 2020

Agro waste 0.5

MSW (Organic fraction) 20

Slaughter House waste 25

Animal & poultry waste 19


TECHNOLOGY


CURRENT STATUS OF CONTAINERISED BIOGAS PLANT


AHIMSA and Kankyo joined forces for this project to:

❖ import the equipment from Germany

❖ Set up demo plant at Koyambedu vegetable

market

❖ Operate the demo plant

❖ Advise and train interested parties

❖ Present BIGASTORE to all interested parties

NEXT STEPS


APPLICATIONSDairies Supermarkets

Fisheries Slaughterhouses

Food Logistics

Poultry Farms


REFERENCE PLANTS

South Africa• Fermenter: 600 m3

• CHP: 115kW• Initial: 94,3 kW• Start: Dec 2012Slaughterhouse waste with cattle slurry

Dillingen, Germany• Fermenter: 200m3

• CHP: 30kW• Start: Okt. 2012Cattle slurry

Udine, ItalienFermenter: 300m3

CHP: 40kWInitial: 27,1 kWStart: Feb 2013Cattle slurry

France• Fermenter: 600m3

• CHP: 50kW• Initial: 44,0kW• Start: Feb. 2013Pig slurry


FRANCHISE SYSTEM

Kankyo will be the Master Franchise Partner responsible for Manufacturing, OEM and Global Supply.

OTHER INTERNATIONAL FRANCHISE PARTNERS

GLOBAL PRESENCE


Mr. P. Dev AnandChairman & Managing DirectorEmail: [email protected]

Mr. Balaji Gurusamy

Chief Executive Officer

Email: [email protected]

Mr. C. SriramVice Chairman & Joint Managing DirectorEmail: [email protected]

HEAD OFFICENo. 11, Ayyavu Street, Ayyavu Colony, Amminjikarai, Chennai-29 Tamil Nadu, India.Tel: +91-‐44-‐2363-‐5600 Mob: +91-9150001111Web: www.kankyo.global

JAPAN OFFICEYMP Tanimachi Building 1-‐1-‐14 Izumi-‐machi,Chuou-‐ku, Osaka 540-‐0019 Japan

KANKYO BOARDREGIONAL PRESENCE

Thank you

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