Kathy SaundersKathy SaundersNAVSEA TMDENAVSEA TMDE

SGCP Operator Training SGCP Operator Training and and

Portable Pressure Calibrator Portable Pressure Calibrator OutfittingOutfitting

UpdateUpdate

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OVERVIEWOVERVIEW

Course DescriptionProposed Master Course ScheduleTraining Improvement ProcessWork to Date Schedule Current Efforts for PPC FieldingPPC Outfitting Metrics Outfitting Issues

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SGCP OPERATOR COURSE – CIN# A-652-0500X

SGCP OPERATOR COURSE – CIN# A-652-0500X

COURSE DESCRIPTION:

Course Mission Statement:The Surface Shipboard Gage Calibration Operator course is designed to provide selected naval and other authorized personnel with the knowledge and skills to operate Surface Shipboard Gage Calibration Standards.

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Master Course Schedule (proposed)

Master Course Schedule (proposed)

Training to include use of PMS MIP Series 9802/XXX (9802/001 for 1127; 9802/004 for 3666; 9802/PPC for 3731; 9802/002 for 3604; 9802/003 for 3605; 9802/006 for TSD 650)Planned inclusion to course curriculum is Differential (Barton) Gages and Detroit Style Switches. Modifications will include the addition of knowledge material to Topic 2.1 (Pressure Principles) and Topic 3.1 (Temperature Principles). Development of practical application Job Sheets for pressure and temperature calibration of these gages and switches are required in Labs 1-4. The technical manual reference is S700-B4-PRO-010.

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Training Improvement Process

Training Improvement Process

PPC, Torque, SGCP TECH Data will be added to current curriculumIn order to update Current Training :

Navy Systems Training Plan (NSTP) must be updated

Draft is complete (pending approval/final course rev)Torque and Portable Pressure Calibrator to be includedLegacy equipment retained 1040C is not included in the current POI per TYCOMs

Front End Analysis (FEA) must be completedGaps identified have been incorporated into the POI

CRL, 9802 MRC’s, Safety, Barton Gages, Detroit style switches, New pressure and torque standards added.

Business Case has been developed, pending review

Proposed Course length extended to 7 days review by CNET, TYCOMSStandards Repair Course at Corry Station - Not reviewed

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WORK TO DATEWORK TO DATE

Updated NTSP, BCA and FEAChanges pending final COI review and update

PPC OEM delivered training incorporated into waterfront training

Provided to CNE Norfolk 3 instructors CNE has reviewed courseware provided by NAVSEA 04 Waterfront training is in place and on-going

Developed initial outfitting strategy to support PPC delivery to ships

TYCOMS coordinating

Completed rewrite of modules 1.1, 1.2, 4.1, 4.2Staffed to SYSCOM Subject matter experts

Legacy Course material converted to WORD FormatTo aid in material review comments/track change process

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SCHEDULE 2009 SCHEDULE 2009 EventEvent % %

CompCompFebFeb MarMar AprApr MayMay JunJun JulJul AugAug SepSep

Review Review RequirementsRequirements

100100

Receive OEM Receive OEM Training Training MaterialMaterial

100100

Draft FEA / Task Draft FEA / Task AnalysisAnalysis

100100

Draft BCADraft BCA 8080 XX FF

Draft NTSPDraft NTSP 8080 XX FF

COI RevisionsCOI Revisions 5050 XX XX XX XX

SME TYCOM SME TYCOM ReviewReview

3030 XX XX XX FF

Conduct Pilot Conduct Pilot TBDTBD XX

X = Activity [C] = draft due [F] = document finalized

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CURRENT EFFORTS For PPC Fielding

CURRENT EFFORTS For PPC Fielding

Two Step approach – near termInitial outfitting training support (IN PLACE)

Major basinsSustainment Training – long term

Provided by CNE sites as Surface Ship trainingTYCOMS and Subject Matter Experts to review COI

Master Schedule, Modules 1.1, 1.2 and 4.1, 4.2 under review now.Temp, Pressure, Barton and Detroit switch modules to follow

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PPC Outfitting Metrics PPC Outfitting Metrics

BASINBASIN BAHRAINBAHRAIN EVERETTEVERETT GAETAGAETA GROTONGROTON GUAMGUAM MAYPORTMAYPORT NORFOLKNORFOLK PEARL HBRPEARL HBR SAN DIEGOSAN DIEGO SASEBOSASEBO YOKOSUKAYOKOSUKA SCNSCN

                                      

ACUACU                   22    22         

ASAS    11       11                     

CGCG                44 66 33 77    22   

DDGDDG    22          44 2121 66 1010    77 66

FFGFFG    33          1212 66 22 77         

LCCLCC       11                      11   

LCSLCS                         11         

LPDLPD                   22    44 11    33

LSDLSD                   66    44 22      

MCMMCM 33                      99 22      

MSTMST                   44    11         

SSNSSN    44    1515 33    88 1515 55       55

                                      

TOTALS TOTALS 33 1010 11 1515 44 2020 5555 2626 5050 55 1010   

FIELDED FIELDED TO DATETO DATE 00 00 00 22 11 99 3131 11 1616 55 1010 1414

Total sets outfitted to date: OPN: 75 sets; SCN 14 sets

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PPC – Phosphate ester issuePPC – Phosphate ester issue

From Naval Ships Technical Manual 556

556-5.1.3 SYNTHETIC FIRE RESISTANT FLUIDS (PHOSPHATE ESTER BASE). Tertiary butylated triphenyl phosphate fluids per MIL-H-19457 have been used in aircraft elevators and other surface ship hydraulic systems where a fire resistant fluid is required. The current formulation, MIL-H-19457 Revision C and later is not toxic and less irritating than earlier formulations. The improved formulation is recognized by its blue color while the earlier formulations were green in color. Use only fluids in containers marked MIL-H-19457 Rev C, or later. Care is required in handling MIL-H-19457 fluid. See paragraph 556-5.2 for handling precautions and protective equipment.

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PPC – Phosphate ester issuePPC – Phosphate ester issue

From TAMS Executive Board meeting March 24, 2009

NAVSEA TMDE will establish a engineering study to evaluate the viability of the proposed Heavy Duty Exception Trap for use with fluids as identified by NAVSEA/NAVAIR used in conjunction with aircraft and ammunition elevators onboard air-capable vessels. Testing to be accomplished at two sites: NSWCCD Philadelphia and NSWC Corona To date: request into King Nutronics on part ordering information on four traps for testing.

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Outfitting Issues to DateOutfitting Issues to Date

Use of Teflon tape on the hand pump output fitting. These are AN fittings and Teflon thread tape should NOT be used when making AN connections.

Additional priming to overcome the lack of humidity within the hand pump. Priming required to re-moisturize internal seals to minimize pressure leaks.

During outfitting in Pearl Harbor, contaminants have been found during initial priming in several of the sets recently delivered to Navy. Report with findings has been sent to King Nutronics who is working with their suppliers to determine source of debris.

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POC LISTPOC LIST

NSWCCD-SSES 953 – SISCAL ISEAEd Gormley (215) 897-1234SISCAL.NSWCCD.FCT@navy.mil

NAVSEA Kisan Pandit SEA 04RM3 (202) 781-1783

Technical Warrant Holder Dave Young SEA 04RM32 (202) 781-1814

SISCAL Program ManagerKathy Saunders SEA 04RM34 (757) 396-0248 ext 131

TMDE Program Manager 9acting) PPC Initial Outfitting, ILSJeff Anderson SEA 04RM34 (757) 396-0248 ext 127

TMDE Deputy Program Manager PPC Calibration logistics

Contractor Support Mike Litwin CACI (757) 314-3765

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Questions ?Email me at:

Kathleen.saunders@navy.mil

Call me at: 757-396-0248 ext 131

Ideas, comments and suggestions ?

Backup Slides

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SGCP Training Backup SlideSGCP Training Backup Slide

STUDENT THROUGHPUT:AFLOAT TRAINING GROUP, MID PACIFIC 72CENTER FOR NAVAL ENGINEERING, NORFOLK 225CENTER FOR NAVAL ENGINEERING, SAN DIEGO 126GROTON 64TRAINING SUPPORT, WEST PACIFIC 108BANGOR 144KINGS BAY 144KINGS BAY MTT 48RMC’s ?Guam ?

ATTRITION: 0LENGTH:

LENGTH 5 DAYSCLASS HOURS: 23LAB HOURS: 17

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Master Course ScheduleMaster Course Schedule

Day 1Topic Curriculum Time (Hrs) 1.1 Course Indoctrination and Orientation 11.2 Navy Metrology and Calibration (METCAL); Shipboard Instrumentation and Systems Calibration (SISCAL) 2 (orig is 3)2.1 Pressure Calibration Concepts and Principles 3 (orig is 4)2.2 Principles of Operation and Application of 1127 Pressure Unit 2 (orig is 1)

Day 2Exam Lab Safety Demonstration (includes written knowledge test) 1Lab 1 * Demonstration and Trainee use of 1127 Pressure Unit 3 (orig is 2)2.3 Principles of Operation and Application of 3666 (series) Pressure Unit 2Lab 2 * Demonstration and Trainee use of 3666 (series) Pressure Unit2 (orig is 2)

Day 3Lab 2 (cont’) * Trainee use 3666 (series) Pressure Unit 1 “ “2.4 Principles of Operation and Application of 3721 (series) PPC Units 3Lab 3 * Demonstration and Trainee use of 3721 (series) PPC Units 4

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Master Course ScheduleMaster Course Schedule

Day 4Topic Curriculum Time (Hrs)Lab 3 (cont’) * Trainee use of 3721 PPC Units 43.1 Temperature Calibration Concepts and Principles 1 (orig is 2)3.2 Principles of Operation and Application of 3605/3604 Thermo Unit 2Lab 4 * Demonstration and Trainee use of 3605/3604 Thermo Unit 1 (orig is 4)

Day 5Lab 4 (cont’) * Demonstration and Trainee use of 3605/3604 Thermo Unit 2 “ “4.1 Torque Calibration Concepts and Principles 24.2 Principles of Operation and Application of TSD 650 Torque System 1Lab 5 * Demonstration and Trainee use of TSD 650 Torque System 3 (orig is 2)

Day 6Exam Knowledge test (written) 2Exam Performance (Lab) 6Day 7 (TBD)

Introduction to Calibration of Barton Gages 1.5 Introduction to Calibration of Detroit Switches 1.5LAB (Detroit and Barton Gages and Switches) 3EXAM 2

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Heavy Duty Exception Fluid KitHeavy Duty Exception Fluid Kit

Kit will be contained in a Pelican type transit case of approximate dimensions 16" x 13" x 6".

Kit Contents: 1/ea. 3ft test hose1/ea. 6ft. test hose1/ea. Heavy Duty Exception Fluid trap (see attached photo)

Constructed of stainless steel, EPDM o-rings and borosilicate armored glass.

1/ea. Adapter fittings kit1/ea. Exception trap adapter kit (45 and 90 degree elbow

fittings, stainless steel) 1/ea. Exception trap o-ring kit Volume of trap is 3.7 oz., much larger than the standard

trap provided with the 3731 (1.5 oz.) Total Price per kit: $4,056.00

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PPC – HEAVY DUTY EXCEPTION KIT

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PPC HEAVY DUTY EXCEPTION TRAPPPC HEAVY DUTY EXCEPTION TRAP

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OEM Testing ReportOEM Testing Report

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MENU

PRINT LOG

? ? ? ?

ON/OFF

ENTER ZERO

PC6 PRESSURE CALIBRATOR

DISPLAY 2-Line X 16-Char

Configuration For Fresh (potable) Water, Air and

Refrigerants

Part number: 3731-2-1

SCAT 5089

NSN: 7Z 6625-01-550-3898

For Hydraulic oil, Seawater and Exception Fluids

Part number: 3731-3-1

SCAT 5090

NSN: 7Z 6625-01-550-4306

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Configuration

Model 3731 Portable Pressure Calibrator

Kit is comprised of:

•One Druck Hand pump – part# PV411A

•Four Crystal Engineering Digital Pressure Gages, part#:

•3731-31-30; 3731-31-300; 3731-31-3000; 3731-31-6000

•Hose kit assembly

•Hydraulic Reservoir assembly

•Hydraulic & exception fluid trap assembly

•Accessory Kit

•Adapter Fittings Kit

MENU

PRINT LOG

? ? ? ?

ON/OFF

ENTER ZERO

PC6 PRESSURE CALIBRATOR

DISPLAY 2-Line X 16-Char

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METRL Entries 3731-2-1:Pneumatic Portable Pressure Calibrator

CAGE: 13859 (listed as SR)

3731-3-1: Hydraulic Portable Pressure Calibrator

CAGE: 13859 (listed as SR)

3731-31-30/300/3000/6000: Pressure Head

CAGE: 1PS62 (listed as 24 months)

PV411A: Portable Pressure Hand Pump

CAGE: 1CE49 (listed as NCR)

Note: ALL entries to be reflected by JUNE 2009 METPRO

MENU

PRINT LOG

? ? ? ?

ON/OFF

ENTER ZERO

PC6 PRESSURE CALIBRATOR

DISPLAY 2-Line X 16-Char