kawasaki robot k series · kawasaki robot k series] ... kawasaki robotics (usa), inc. kawasaki...

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Painting robots explosion-proof and painting package cellsK series

Kawasaki Robot

K series

Cat. No. KS1706 M] Materials and specifications are subject to change without notice.

ISO certified in Wixom, Michigan U.S.A.

ACCREDITED

CAUTIONS TO BE TAKEN TO ENSURE SAFETY

l For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

l Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

l Be careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

Kawasaki RobotKawasaki Robotics (USA), Inc.Corporate Headquarters for Americas28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Global Network

Kawasaki Heavy Industries, Ltd.Tokyo Head Office/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-6852 Fax: +81-3-3437-9880

Kawasaki Heavy Industries, Ltd. Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

Kawasaki Robotics (UK), Ltd.Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbH29 Sperberweg, 41468 Neuss, GermanyPhone: +49-2131-3426-0 Fax: +49-2131-3426-22

Kawasaki Robotics Korea, Ltd.43, Namdong-daero 215beon-gil, Namdong-gu Incheon, 21633, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.Bldg 3, No.16, Xiang’an Road, TEDA, Tianjin 300457, ChinaPhone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.Rayong Robot Center119/10 Moo 4 T. Pluak Daeng, A. Pluak Daeng, Rayong 21140, Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

KawasakiRobotics.com

..

KJ314

KJ264KJ194KF121

Features

A broad range of robotsKawasaki offers five basic types of painting robot from the KF121 for small workpieces to the KJ314 for inner and outer bodies of automobiles. We provide a range of robots that covers the requirements of all applications and installations.

Built-in hosesThe hollow wrist (3R) prevents paint mist from adhering on tubes and cables and can minimize the chance of painting defects. The inner diameter of the hollow wrist is either 40 or 70 mm.

Enhanced peripheral unitsA control panel is provided to enhance the ease of system development and to interface with the robot traveling unit, workpiece transfer unit, rotation unit, and other devices.

Significant painting experienceGathering painting robot experience has enabled Kawasaki to put together a robot that will match your every need. The K series has used this information and is now equipped with more advanced functions than ever, resulting in a robot of great capability.

Customer supportOur professional staff will be available for support from the initial planning stage right up to system start up. This service will be of great benefit to those new to painting applications.

Arm with internal hose

Kawasaki K series robots are explosion-proof painting robots developed on Kawasaki’s concept of “Simple and Friendly.” This range of robots covers all painting applications from small to large, and the fully integrated hose system provides maximum protection against external dust and dirt.

A selection of robots is available to match your painting application.

1 2

..

Standard specifications

KF121 KJ194 Floor KJ194 Shelf KJ194 Wall KJ264 Floor KJ264 Shelf KJ264 Wall KJ314

Degrees of freedom (axes) 6 6 7

Max. payload (kg) 5 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25 Wrist: 15 Arm: 25

Wrist type RBR 3Rø70 ]5 3Rø70 ]5 3Rø70 ]6 3Rø70 ]5 3Rø70 ]5 3Rø70 ]5 3Rø70 ]5

Motion range(°)

Arm rotation (JT1) ±160 ±120 ±120 +30 - –120 ]6 ±120 ±120 +30 – -120 ]6 ±120

Arm out-in (JT2) ±90 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80

Arm up-down (JT3) +150 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65

Wrist swivel (JT4) ±270 ±720 ±720 ±720 ±720 ±720 ±720 ±720

Wrist bend (JT5) ±145 ±720 ±720 ±720 ±720 ±720 ±720 ±720

Wrist twist (JT6) ±360 ±410 ±410 ±410 ±410 ±410 ±410 ±410

Arm swing (JT7) — — — — — — — ±90

Moment(N·m)

Wrist swivel (JT4) ±160 ±120 ±120 +30 - –120 ]6 ±120 ±120 +30 - –120 ]6 ±120

Wrist bend (JT5) ±90 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80

Wrist twist (JT6) ±150 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65

Moment of Inertia(kg·m2)

Wrist swivel (JT4) ±270 ±720 ±720 ±720 ±720 ±720 ±720 ±720

Wrist bend (JT5) ±145 ±720 ±720 ±720 ±720 ±720 ±720 ±720

Wrist twist (JT6) ±360 ±410 ±410 ±410 ±410 ±410 ±410 ±410

Positional repeatability (mm) ]1 ±0.2 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5

Max. reach (mm) ]2 1,240 1,940 1,940 1,940 2,640 2,640 2,640 3,100

Max. speed (mm/s) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Mass (kg) 140 530 520 520 540 530 530 720

Body color Munsell 10GY9/1 equivalent Munsell 10GY9/1 equivalent

Installation Floor, Wall Floor Shelf Wall Floor Shelf Wall Wall

Explosion protection

America Combination of pressurized type and intrinsically safety type (CLI ZN1 AExpxib IIB T4 / AExib IIB T4) Combination of pressurized type and intrinsically safety type (CLI ZN1 AExpxib IIB T4 / AExib IIB T4)

Canada Combination of pressurized type and intrinsically safety type (CLI ZN1 Expxib IIB T4 / Exib IIB T4) Combination of pressurized type and intrinsically safety type (CLI ZN1 Expxib IIB T4 / Exib IIB T4)

Europe, China, Korea Combination of pressurized type and intrinsically safety type (II2G Expxib IIB T4 / Exib IIB T4) Combination of pressurized type and intrinsically safety type (II2G Expxib IIB T4 / Exib IIB T4)

Japan & Asia ]3 Combination of pressurized type and intrinsically safety type (Expib IIB T4 / Exib IIB T4) Combination of pressurized type and intrinsically safety type (Expib IIB T4 / Exib IIB T4)

Environmental conditions

Ambient temperature (°C) 0 – 40 0 – 40

Relative humidity (%) 35 – 85 (no dew, nor frost allowed) 35 – 85 (no dew, nor frost allowed)

Power requirements (kVA) ]4 1.5 5 5

Controller

America 37 E35 E35

Europe 47 E45 E45

Japan & Asia 27 E25 E25

]1: Conforms to ISO9283 ]2: Maximum reach: The RBR (Roll Bend Roll) wrist refers to the distance from the center of JT1 to the center of JT5. The BBR (Bend Bend Roll) wrist is the distance from the top arm center line to the

JT4 axis. The 3R (Roll Roll Roll) wrist is the distance from JT1 to the axis cross-point between JT4 and JT5. ]3: Other than China and Korea ]4: Depends on the payload and motion patterns ]5: Hose built-in ]6: Operating range of JT1 is depend on the side of mounting surface. The range is “+120 - −30” in the case of the left side. The range is “+30 - −120” in the case of the right side.

KF121 KF192 / KF262

KF193 / KF263 KJ194 / KJ264 / KJ314

3R (ø70 mm)

RBR BBR

3R (ø40 mm)

JT6(Roll)

JT6(Roll)

JT5 (Bent)JT4 (Roll)

JT6(Roll)

JT5 (Bent)

JT4 (Bent)

JT6(Roll)

JT5(Roll)

JT4 (Roll)

JT5 (Roll)

JT4 (Roll)

KF121 KF192 / KF262

KF193 / KF263 KJ194 / KJ264 / KJ314

3R (ø70 mm)

RBR BBR

3R (ø40 mm)

JT6(Roll)

JT6(Roll)

JT5 (Bent)JT4 (Roll)

JT6(Roll)

JT5 (Bent)

JT4 (Bent)

JT6(Roll)

JT5(Roll)

JT4 (Roll)

JT5 (Roll)

JT4 (Roll)

Wrist types

3 4

..

G

261

261

408

H

1,4611,800

542

(550)

JT1+130°

JT2

–65°

+90°

ABPoint P

JT3

6

F

14

08

50

1,9

40

–120°+30°

–80°

(945)950

Working rangebased on Point P

30°

120°

R445

Mountingsurface

4-M8 22 Deep

5050

10

0335

VIEW H

5050

335

10

04-M8 22 Deep

VIEW G

4-M8 22 Deep

3030

300 372

VIEW E

59 59

6-M6 12 Deep

305

3030

VIEW F

94540605

DD

32

032

5

40

315

315

245

245

40

29

02

90

357526075754036540445

550395

JT2

Cent

er

Installation dimensions

10-ø20

27

10-ø34

SECTION D-D42

5

E

261

38

6316

194

381

410° 410°JT6

720°

720°

JT5

100

720°720°

JT4

105

60°

Detail A

+0.0

251

C

6-M614 Deep

C+0.012+0.004ø5m6

Parallel Pin

ø102

VIEW B

8

0-0.035ø116h7

ø70

SECTION C-C

HG

261261408

1,4611,800

542

39

0

(550)

JT1+130°

JT2

–65°

+90°

A

BPoint P

JT3

6

F

14

08

50

1,9

40

–120°+120°

–80°

(945)950


4-M8 22 Deep

5050

100335

VIEW H

5050

335100

4-M8 22 Deep

VIEW G

120° 120°

R445

Mountingsurface

3030

372300

4-M8 22 Deep

VIEW E

59 59

6-M6 12 Deep

305

3030

VIEW F

94540605

DD

32

032

5

40315

315

245

245

40

29

02

90

357526075754036540445

550395

JT2

Cent

er


10-ø20

27

10-ø34

SECTION D-D

E

261

38

6316

194

381

410° 410°JT6

720°

720°

JT5

100

720°720°

JT4

105

60°

Detail A

+0.0

251

C

6-M614 Deep

C+0.012+0.004ø5m6

Parallel Pin

ø102

VIEW B

8

0-0.035ø116h7

ø70

SECTION C-C

425

HG

261386

316

194381

6

95

09

00

542

(650)

–120°

+120°

JT1

–80°

+130°

JT2

–65°

JT3

+90°

A

B

FPoint P

140850

1,940

1,8

00

1,4

61


260260

E

10

010

0

4-M8 25 Deep

1045

VIEW H

10

010

0

4-M8 25 Deep

4510

VIEW G

59

59

6-M6 12 Deep

3053030

VIEW F

30

037

2

4-M8 22 Deep3030

VIEW E

650475175

1040DD

852

35

235

85

4024

024

040

265

265

35

0355

501002657575

25

JT1 Center


12-ø20

27

12-ø34

SECTION D-D

R445

120°

120°

100720°720°

JT5

720°

720°

JT4

410°

410°

JT6

105 60°

Detail A

8

ø70

0 -0.0

35

ø116h7

SECTION C-C

+0.0251

C

+0.012+0.004ø5m6

Parallel Pin

C6-M614 Deep

ø102

VIEW B

JT6: 720°

JT5: 290°

JT4: 540°

JT3: 480°

JT1: 320°

JT2: 180°

150°150°

90°90°

160°

160°

R550

R302

R550

R1,150

2-M6-10/16

M6-10/16

4-M6-10/16

299.

666

±0.0

3

±0.3

2– ø13G10+0.076+0.006

65

13

5

135

1,6

30

55

06

00

40

0

18

154

100

80

117

109

64

142

249.5 329.5

50

15

47

3

234.5

13

5

65

YY

X

Z

A

X

ø2

5H

7+0

.021

0

2-ø6H7+0.012 0ø6

0

±0.2ø40

7-ø14

ø300

330


VIEW A SECTION B-B

Base

1,240

off-set: 90

CO.5

2.5

4-M6Through

B

B

(Divide into 8 equal parts)

2-M10 Eye bolts

Purging air inlet port(Tube diameter ø12)

(mm)(mm)

(mm)(mm)

KJ194 WallKJ194 Floor

KJ194 ShelfKF121

Motion range & dimensions

5 6

..

JT1

+30° −120°

JT2

−80°

+130°JT3−65°+90°

B

E

FG

H

14

01

,40

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

R444

40

8

25

53

80

18

83

75

P A

26

12

61

31

6

6

39

0

30°

120°

D D

75 75 260 75

40

24

52

45

40

40

35

10-ø20

605

945

32

5

29

02

90

395 550

32

0

(ø34)

27

(ø20)

−720°+720°

JT4

+720°

−410°+410°JT6

JT5

−720°

60°

10

5

100

C

C

ø70

ø116h7 0−0.035

85

1}±

0.0

2

ø5m6 +0.012+0.004

ø102

372300

30

30

26

92

40

28

6

59 59

335100

335100

50

50

50

50

90

Parallel pin

Working rangebased on point P

Counterbore ø34(Ref. SECTION D-D)

4-M8 Dp22

8-M6 Dp12

6-M6 Dp14

4-M8 Dp22

4-M8 Dp22

Mounting surface

JT2 Center

VIEW E

VIEW F

VIEW B

VIEW H

VIEW G

SECTION D-D

SECTION C-C

Installation dimensionsDetail A

JT1

+120° −120°

JT2

−80°

+130°JT3−65°+90°

B

E

F

G H14

01

,40

0

39

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

R444

408

25

53

80

18

83

75

P A

261261

316

6

120°

120°

D D

75 75 260 75

40

24

524

54

0

40

35

10-ø20

605

945

32

5

29

02

90

395 550

32

0

(ø34)

27

(ø20)

−720°+720°

JT4

+720°

−410°+410°JT6

JT5

−720°

60°

10

5

100

C

C

ø70

ø116h7 0−0.035

851

}±0

.02

ø5m6 +0.012+0.004

ø102

372300

30

30

26

924

02

86

59 59

335100 335 100

50

50

50

50

90



4-M8 Dp22

8-M6 Dp12

6-M6 Dp14

Parallel pin

4-M8 Dp22 4-M8 Dp22

Mounting surface

JT2 Center

VIEW E

VIEW F

VIEW G VIEW H

VIEW B

SECTION D-DSECTION C-C


Detail A

E

F

B

+90°

−65°

JT3

+130

°

−80°

JT2

−120°

+120°JT1

G H

R444120°

120°

316

255380

188375

6

2,1

07

2,5

00

2,640

755

1401,400

1,1

00

A

P

90

0

260 260 425(655)

D D

75 7525

265 100

85

23

52

35

85

40

24

02

40

40

10

40

35

5

12-ø20

26

52

65

475

50

35

0

655

(ø34)

27

(ø20)

−720°

+720°

JT4

+720°

−410°

+410°

JT6

JT5 −720°

60°

105

100

C

C

ø7

0

ø1

16

h7

0 −0.0

35

851}±0.02

ø5m6 +0.012−0.004

ø102

37

23

00

30 30 269240286

59

59

10 4510

01

00

10

01

00

45 10

90

Parallel Pin

6-M6 Dp14

8-M6 Dp12



JT1 Center

4-M8 Dp22

4-M8 Dp25 4-M8 Dp25

VIEW G

VIEW E

VIEW F

VIEW H

VIEW B

SECTION D-D

SECTION C-C


Detail A

(mm)

(mm)(mm)

KJ264 Wall

KJ264 ShelfKJ264 Floor


7 8

..

JT1

+120°−120°

JT2

−80°

+130°JT3−65°

+90°

B

E

F

G H

JT7+90°

−90°

14

01

,40

0

1,100

75

5

2,6

40

2,1072,500

R444

25

53

80

18

83

75

P A

261261

31

6

6

600 450

37

5(5

20

)

385

120°

120°

90°

90°

R365

D

D

22540

310

12-ø20

13

01

95

13

0

150 125 125 150

115 160 160 115

225 40

35

40

60

0

89

5

305

52

0

(ø3

4)

27

(ø2

0)

−720°+720°

JT4

+720°

−410°+410°JT6

JT5

−720°

60°

10

5

100

C

C

ø70

ø116h7 0−0.035

85

1}±

0.0

2

ø5m6 +0.012+0.004

ø102

372300

30

30

26

92

40

28

6

59 59

50

50

90 10 9010

90



Parallel pin

4-M8 Dp22

8-M6 Dp12

6-M6 Dp14

4-M8 Dp22 4-M8 Dp22

JT1 Center

VIEW E

VIEW F

VIEW B

SECTION D-DSECTION C-C


Detail A

VIEW HVIEW G (mm)

KJ314


9 10

..

Controller

550 500

1,400

Equipped with Enable switches.

The arrangement of keys has been optimised through extensive studies of operator hand movements.

Explosion-proof feature on the color LCD with a large-sized and easy-to-see touch panel display.

(mm)

External view & dimensions

Explosion-proof teach pendant

FeaturesCompactWe have reduced the controller’s foot print and overall volume to make high-density layouts easy to achieve.

Explosion-proof teach pendantThe explosion-proof color LCD with its large touch panel allows users to teach, edit, and monitor information such as current position and I/O signals in the explosion-proof area. The interface panel can be customized to meet user preferences, while the backlit screen is easy to read in dark locations.

User-friendly operation systemThe operating system has now fully matured into a more user-friendly design. The operator can switch on the motors and activate the cycle start all from the teach pendant, providing more convenient system control. Two information screens can be displayed simultaneously to provide access to different types of information (for example, positional and signal information).

Painting unit control functions (option)By controlling the CCV, the electro-pneumatic regulator, and the rotation of the discharge control gear pump from the robot controller’s CPU board, this low cost, flexible system is compatible with a range of painting devices. You can also set up painting conditions and conduct discharge rate calibration on the teach pendant screen.

Using the latest technologiesThe enhanced CPU capacity has resulted in more accurate trajectory control, faster program execution, and quicker saving and loading of files, as well as other advantages. In addition the memory has been expanded to provide greater program storage capacity, while a USB port is also provided as standard for connecting external storage devices.

Easier maintenanceWith modular components and fewer cables, Kawasaki has developed a controller that is compact, and easy to maintain. A host of maintenance functions are available, including the DIAG function for self-diagnostics, a maintenance support function that can handle not only hardware errors but also application errors, a Web server that allows remote diagnostics, and more.

Highly expandableBy installing an additional amplifier, and adding workpiece transfer devices (tombow, shuttle, turntable, etc.), travel unit and gear pump, etc., the system can accept up to three external axes. The system is compatible with a large number of field buses for controlling peripheral devices. Combination with software sequencer function (KLogic), which can be edited on the teach pendant, allows easy structuring of a highly sophisticated system.

The E Controller, delivering unprecedented quality with a compact

size, was developed to respond to the requirements of our customers.

Kawasaki's past achievements and experience have led to the

development of the most technically advanced controller available.

This industry-leading design provides improved performance and

easy operation that surpasses all expectations.

E series

Standard

Option

External axis

USB

✽3: For details, see the “Option” field for Operation panel in the Specifications.

✽4: Standard for the E45/E47

✽5: Standard for the E35/E37 and E45/E47

Optional board

Optional device

RS-232C

Ethernet

DIO board, 32 I/O points each, max. four boards (128 points)

DeviceNET board, master/slave

CC-Link board, slave

PROFIBUS board, master/slave

EthernetIP board, master/slave

CAN open board, slave

Conveyor I/F board

Option switch ✽3

100Vpower outlet ✽4

Teach pendant

Terminalsoftware

Terminal software

USB memory

Key board

Brake releaseswitch ✽5

External axis motor• Workpiece transfer/rotation

devices (tombow, shuttle, turntable)

• Travel unit• Gear pump

System configuration diagram

]1: The E45/E47 comes with three switches to change between teach/teach 100%/repeat, as standard equipment.]2: Power requirements ensure maximum operation of a robot, not those required for normal operations.

Standard

OptionAmerica E35/E37

Europe E45/E47

Japan & Asia E25/E27

Dimensions (mm) W500 × D550 × H1,400

Structure Enclosed structure/Indirect cooling system

Number of controlled axes 6 Max. 9

Drive system Full digital servo system

Coordinate systems Joint, Base, Tool Fixed tool point

Types of motion control Joint / Linear / Circular interpolated motion

Programming Point to point teaching or language based programming

Memory capacity (MB) 8

Generalpurposesignals

External operation Motor power Off, Hold

Input (channels) 32 Max. 128

Output (channels) 32 Max. 128

Operation panelE-Stop switch, Teach/repeat switch ]1, Control power light

(Cycle start, motor-on, hold/run, and error reset are activated from the teach pendant)

Cycle start switch, Motor-on switch, Hold/run switch, Error light,

Error reset switch

Cablelength

Robot-controller (m) 5 Possible to extend up to 40

Teach pendant (m) 5 5, 15, 20, 25

Mass (kg) 120 (E25/E27), 170 (E35/E37, E45/E47)

Power requirements

E35/E37AC440–480V±10%, 60 Hz, 3ø 7.3 kVA (E35)/5.1 kVA (E37) ]2

Protective ground, Leakage current: Maximum 10 mA

E45/E47AC380–415V±10%, 50/60 Hz, 3ø 7.3 kVA (E45)/5.1 kVA (E47) ]2

Protective ground, Leakage current: Maximum 10 mA

E25/E27AC200–220V±10%, 50/60 Hz, 3ø 10 kVA (E25)/5.6 kVA (E27) ]2

Class-D ground (standard for robots), Leakage current: Maximum 100 mAClass-A ground (for intrinsic explosion-proof safety circuits)

Environmental conditions

Ambient temperature (ºC) 0 - 45

Relative humidity (%) 35 - 85 (no dew, nor frost allowed)

Body color Munsell 10GY9/1 equivalent

Teach pendantTFT color LCD display with touch-panel, E-Stop switch,

Teach lock switch, Enable switch

Auxiliary storage unit – USB memory

Interface USB, Ethernet (100BASE-TX), RS232C

Specifications

11 12

..

Servo shuttle

Servo twister

If you need to get your painting system operational quickly, Kawasaki painting package cells are available. These package cells arrive as a compact, ready-to-use units that can be easily installed in a limited space, allowing you to begin the painting process immediately.

Our robot is available in a “package cell” allowing production to commence almost instantly.

Line control panel

Painting unit control panel

Package CellsTo meet customer needs, we offer packaged cells that come in various sizes and configurations, theses cells are named, servo twister, servo tombow, servo shuttle, servo spinner, servo turntable and servo wing.

Painting unit control panel (air panel)The painting unit control panel allows control of the changes to the discharge rate, atomizing air and air patterns to meet complex work applications.

Functions such as automatic color change and automatic washing for each specified cycle could be incorporated to suit the customers needs.

Robot travel unitRobot travel unit synchronizes with robot motion by additional servo drives, thus allowing the painting process to take place on a moving component. Robot travel units can be used during the painting of automobiles, construction machinery, and septic tanks.

“KOSMOS” line control softwareIn painting processes where two or more robots are in operation, the KOSMOS line control panel provides real time status information and access to production management information.

Line monitoring functionThe LCD screen lets you observe the status of the entire system such as workpiece type, color, coating robot and peripheral unit operation, painting conditions, system errors, etc.

Data setting functionThe graphical interface of the touch panel allows the setting and changing of the coating requirements and coating unit control panel.

• Paint flow rate, atomizing air pressure, pattern air pressure, and the other painting requirement settings

• Time chart setting for color change, gun cleaning, etc.• Program number setting for each workpiece type and

color

• CCV number setting for each color

Statistical functionsAvailable data for production management include production statistics, error statistics, paint consumption, etc.

High quality, efficient spray painting can be achieved by combining high performance workpiece transfer and rotation devices, paint spray control systems of advanced technology and highly developed paint spray robots and atomizers. Kawasaki’s various types of peripheral equipment provide ideal paint spray facilities.

Peripheral Equipment

13 14

..

Package cell

Specifications

Standard Heavy load carrying

Table load (kg) 20 x 2 Table 40 x 2 Table

No. of control axes Robot 6 + Servo tombow 2

Control method Servo control

Teaching playback method PTP teaching + CP control

Position detection method Absolute encoder

Arm

Diameter (mm) 1,000, 1,200, 1,400, 1,600

Operation angle (°) 180

Indexing time (sec) 2 / 180°

Table

Operation angle Infinite revolution

Indexing angle (°) 90-deg and arbitrary angle

Indexing time (sec) 0.8 / 90° 1.2 / 90°

Uninterrupted rotary speed (rpm) Max. 90 Max. 45

Rotary direction Normal / Reverse rotation

Explosion protectionAir pressurized explosion protection and intrinsically safe

Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Mass (kg) 110 (Diameter: 1,000 mm), 150 (Diameter: 1,400 mm)

Color Munsell 10GY9/1 equivalent

Note: The standard arm lengths are 1,000 mm and 1,400 mm. The work loading table and loading fixtures to be prepared by the purchaser.

Robotcontroller

Painting booth

Servo Tombow

Manual operation box

Air panel

Safety fence

External view and dimensions

About 1,000, 1,400

Abo

ut 5

00

Abo

ut 7

00

4-M8Dp15

Table shaft details

ø80

ø63

600

600

Small sized painting applications

Servo TombowSpace saving and easy-to-install

1. Smooth movementServo motion control provides smooth movement to eliminate work slippage.

2. Higher painting qualityFor small cubical boxes (electronic appliances such as TV cabinets, etc.), the spray gun can be oriented to each surface at a right angle. The distance between the gun and the surface can also be adjusted simply by entering a value. These features enable easy operation and enhance the painting quality.

3. Synchronous operation with the robotThe Servo Tombow’s table rotation is synchronized with the robot movements, assuring a uniform paint finish for cylindrical shaped components such as hot plates, wooden trays, automobile hubs, etc. The Tombow table offers 360 degrees of rotation.

4. Preventing paint mist accumulationTo reduce the problem of paint mist accumulation, workpieces can be positioned above a water tank when spraying.

4-M8Dp15/20

Table shaft details

600ø63

ø80

1,00

0

About 2,200A

bout

890

Abo

ut 7

10

Robotcontroller

Painting booth

Servo Tombow - R


Air panel

Safety fence


Specifications



No. of control axes Robot 6 + Servo tombow 2




Arm

Diameter (mm) 1,000, 1,200, 1,400, 1,600 1,800, 2,000, 2,200


Indexing time (sec) 4 / 180°

Table








Mass (kg) Approx. 550–690 (excluding the manipulator base)


Note: A set of work loading tables and loading fixtures are necessary. Install the Manipulator KF121 onto a tombow-R with an arm length of 1,800 mm or 2,000 mm. Install the Manipulator KF192 / 193 / 194 onto a tombow-R with an arm length of 2,200 mm or 2,600 mm.


Servo Tombow - REnhanced space efficiency

1. Space efficientThe paint robot is installed at the center of the Servo Tombow painting system, thereby achieving greater space efficiency.

2. Adaptability to different painting conditionsThe tables and arm can be positioned and speed-controlled with a high level of precision. The tables can also be continuously rotated and fixed at any desired angle, making it possible to select the best painting method for the workpiece.

3. Enhanced paint qualityThere are few obstacles surrounding the tables, allowing the paint robot to freely change its posture. The lack of obstacles also means that the airflow inside the booth does not become too turbulent. These advantages lead to an improved level of paint quality.

4. Ideal for automated transportation equipmentThis system attaches and removes workpieces behind the paint robot. As a result, this system can be easily combined with automated transportation equipment that uses conveyors or delivery robots.

(mm) (mm)

15 16

..

Package cell

135°

135°

ø80

ø63

500 (Arm Length 650)600 (Arm Length 800)

500

(Arm

Len

gth

650)

600

(Arm

Len

gth

800)

About 650, 800

Abo

ut 7

00

Abo

ut 5

00

4-M8 Dp15Table shaft details

Robotcontroller

Painting booth

Servo Twister

Manual operation boxAir panel

Safety fence


Specifications

Standard

Table load (kg) 20 x 2 Table

No. of control axes Robot 6 + Servo twister 2




Arm

Length (mm) 650, 800


Indexing time (sec) 1.8 / 135°

Table




Uninterrupted rotary speed (rpm) Max. 90


Explosion protection

Air pressurized explosion protectionand intrinsically safe

Explosion-proof composite type(Expib II BT4 / Exib II BT4)

Mass (kg) 120


Note: The work loading table and loading fixtures to be prepared by the purchaser.


Servo TwisterA compact but sophisticated system

1. Small installation spaceThe minimum installation space required for this system is 2,200 mm wide x 1,966 mm long for a 600 x 600 mm table. Such compactness allows you to install this system in a narrow hand-blowing booth.

2. Rotary table functionsIn spite of its small size, the Servo Twister provides rotary coating, indexed coating and rotary synchronization functions.

3. 6-axis robotsThe Servo Twister installation uses a 6-axis, articulated robot.

4. Shared coating programThe integration of the robot and painting table into one unit allows for programs to be shared by more than one robot.

5. Short installation timeThe Servo Twister cell can be built before delivery, so that the installation time is as shortened and in production as soon as possible.

4-M10Dp20

Table shaft details

(mm)

4772,000, 2,700, 3,200, 4,000

552

240520

710

188

ø90

ø74

600

600

Painting booth

Robotcontroller

Air panel

Safety fence

Manipulator base Manual operation box

Servo Shuttle

Servo Shuttle


Specifications



No. of control axes Robot 6 + Servo shuttle 2




ShuttleStroke (mm) 2,000, 2,700, 3,200, 4,000

Max. speed (mm / sec) 1,000

Table






Intermediate stop function The intermediate stop function and multiple coating control function are available



Mass (kg) One side: 230 to 310 One side: 350 to 405


Note: The work loading table and loading fixtures to be prepared by the purchaser.

1. Improvement in productivityServo motion provides high speed work transfer and table rotation with shock-less smooth start and stop motion, and also enables continuous rotation tracking with robot and any stand-by position of feeder.

2. Higher coating qualityCombining controlled table positioning with a high speed precision robot and Servo Shuttle, results in high-quality painting.

3. Simple teachingThe simple teaching function provided by the KF series painting robot eliminates time-consuming program teaching.

4. Increased table loadPaint large items such as automobile instrument panels, etc.

5. Simple installationThis complete package is simple to install, but will provide for the painting of the most complex of components.

Medium sized work-piece painting cell

Servo ShuttleUltimate “table painting” type

(mm)

17 18

..

Package cell

Painting booth

Servo Wing


Robotcontroller

Air panel

Safety fence

(mm)

30° 1,300

300

680

672

2,67

0

500

1,300

ø82

ø160

ø104

ø10H7 +0.015 0

ø65H8 +0.04 05 (

ø65H

8)

4-M8 Dp16/22

Dp15

Table shaft details

Pin hole for positioning


Specifications

Standard

Table load (kg) 30 x 2 Table

No. of control axes Robot 6 + Servo wing 2


Teaching playback method Servo control


ArmStroke (mm) 2,670

Indexing time (sec) 3.2

Table




Uninterrupted rotary speed (rpm) Max. 90


Intermediate stop functionThe intermediate stop function and multiple

coating control function are available

Explosion protectionAir pressurized explosion protection and intrinsically safe Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Mass (kg) 970


Note: The arm index time indicates the time of arm movement from the intermediate stop position to the painting position.

The arm index time varies depending on the intermediate stop position.

1. Space SavingWhile suitable for workpieces of a larger size than in the Servo Shuttle, the installation space is made smaller. Because the left and right workpieces are closer together, loading and unloading work is reduced.

2. Even Small-sized Robots Cope with Large Workpieces

Because there is one painting position, the distance between the workpiece and the robot becomes closer, making the robot possibly smaller than that in Servo Shuttle.

3. Less teaching workBecause the left and right arms can be set for the same painting positions (one position), a single program can be used, thus making the teaching time shorter.

4. Preventing paint mist accumulationBecause the arms are slim with no fixed rails, painting can be conducted above the water, reducing soiling of the booth. In addition, the airflow turbulence inside the paint booth can be minimized.

5. Short Construction PeriodThis device is delivered pre-assembled. So, it can be installed in as little as one day and you can start production immediately.


Servo WingThe installation space for “Table Painting” was made even smaller.

610

278

233

4-M10Dp20

Table shaft details

ø134

ø134

ø88

Floorconveyor

Servo Spinner

Safety fence

RobotcontrollerAir panel

Painting booth


Specifications


Table load (kg) 20 60

No. of control axes Robot 6 + Servo Spinner 1




Table








Mass (kg) 60


1. Flexible component placementChoose the optimum painting posture for the workpiece, and reduce contamination of the paint booth.

2. Uninterrupted paintingPainting can be performed with the table rotating, thus minimizing the robot’s wait time.


Servo SpinnerA new dimension in “line coating”

(mm)19 20

..

Package cell

Servo Turntable

Loading/unloadingof work-piece

Safety fence

Painting booth

RobotcontrollerAir panel

450

ø650, ø1,000, ø1,500, ø2,000

ø640


Specifications


Table load (kg) Max. 500 Max. 1,000

No. of control axes Robot 6 + Servo Turntable 1




Table


Indexing angle (°) 90-deg and arbitrary angle 45-deg., 90-deg., 180-deg and arbitrary angle

Indexing time (sec) 2.5 / 90° 5 / 90°





Mass (kg) 510 560

TableDiameter (mm) ø650, ø1,000, ø1,500, ø2,000

High (mm) 450


Option: Foot switch functionUninterrupted normal rotation,

Rotation stop

Uninterrupted rotation, 45-deg., 90-deg., 180-deg., Indexing

(changeable indexing angle), Rotation stop

Large sized work-piece painting cell

Servo TurntableComplete surface painting is possible with uninterrupted turntable rotation

1. The integrated control of the robot and table allows any painting position to be achieved according to the work shape.

2. The system can be applied to various types of painting such as synchronous control, arbitrary-angle indexing, paint spraying with continuous rotation of the table.

(mm)

21 22

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