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KEEL CUTTER N600LRCU Operation Manual NAKANO CUTTER LIMITED

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Page 1: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER

N600LRCU

Operation Manual

NAKANO CUTTER LIMITED

Page 2: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

Thank you for choosing our Keel Cutter. This operation manual offers procedures and precautions for safety use. Please read and understand this manual before use. (Incorrect use may cause injury.)

※ Descriptions in this manual may be changed without prior notice.

Page 3: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg
Page 4: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

Prohibitions and precautions ……………………………………………………

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Keel Cutter N600

Necessary parts and accessories

Specifications of Keel Cutter N600LRCU (with hydraulic unit)

Specifications

Procedures for cutting pipe

1 1

2

2

3

5

5

234

1…………………………………………………………Supplied accessories 62

………………………………………………Optional accessories (blades) 73…………………………………………………………Optional accessories 74

…………………………………………………Name of main components 85………………………………………………………………………Guide Ring 96

………………………………………………………Guide ring components 97……………………………………………………………Attaching guide ring 108……………………………………………………………Attaching spray unit 119

…………………………………………………Checking and fitting V-belts 1210……………………………………………………………………………Blades 1311

……………………………Blade and related parts necessary for cutting 1412…………………………Checking before attaching machine on the pipe 1413

…………………………………………………Attaching machine on pipe 1514…………………………………………………………Attaching guiding unit 1615

………………………………………………………………Attaching chains 1716………………………Attaching driven shaft assy and hook shaft assy 1717

…………………………………Connecting machine and hydraulic motor 1918

5

Table of contents

Page 5: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

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Maintenance

Pipe stands

Minimum working clearance for Keel Cutters

Blades and applicable pipes

Checking before starting the engine 19

20

21

22

24

27

29

31

32

1920212223

………………………………………………………………Starting machine 2424………………………………………………………Stopping hydraulic unit 2625

6

789

Connecting hydraulic unit and hydraulic hose

Checking before starting hydraulic unit

Starting hydraulic unit

Spraying water

Page 6: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N6001

《DANGER》Indicates a high level r isk to the operator and bystanders, if the instruction is not followed.

《WARNING》Indicates a hazard which, if not avoided, may result in injury to the operator and bystanders.

《CAUTION》Indicates a precaution which may affect durability of the product and work efficiency.

《Caution Hot》※ Gives additional technical information.

1◆ Prohibitions ◆・Do not let personnel operate the cutter if they don't understand the

instructions in this operation manual.・Do not touch the blade when it's rotating.・Sparks may come out from the blade when it's cutting. Do not use the

cutter in places with danger of explosion (where flammable gas may be generated or exist).

◆ Precautions ◆・Wear safety goggles during cutting to protect eyes from cut off dust.・During operation or immediately after shutdown, the machine and the

blade are hot and may cause burns. ・Inspect the machine before use. Clean and grease the machine after

use.・Please use genuine Keel Cutters parts. Non-genuine parts may cause

failures or early wear in the product. Damages or failures caused by non-genuine parts may not be covered by warranty.

・Safety instructions given in this operation manual do not represent all circumstances which may occur.

 Great caution must be taken and sufficient safety instructions must be given to operators and maintenance workers.

・Store the original package box of the machine, blade etc. for use when sending them back for repair or sharpening.

 Warning symbols used in this manual:

Prohibitions and precautions

Page 7: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 2

N600 was developed to cut ductile iron pipes automatically with high accuracy.

Hydraulic driving type (Keel Cutter N600LRCU)It has a hydraulic unit as power source.Using a hydraulic hose of 15 meters, the power source can be placed apart from the cutter machine thus offering stable workability.This model can cut pipes from φ118 to φ1554mm (outer diameter) with cutting speed 90 to 110mm/min.

The following parts and accessories are necessary for cutting pipes (not for construction work).

Keel Cutter N600LRCU

Hydraulic unit 08E

Select the right blade, cutter holder and cutter holdingplate according to the pipe outer diameter.

Optional parts (see the list of main optional parts)

Keel Cutter N600

Necessary parts and accessories

Main optional parts(1) Guide Rings *necessaryA guide ring is attached to the pipe to keep the cutter on track. Select the right guide ring according to the nominal pipe diameter.

(2) Pipe Stands (H or L) *to be used if necessary Pipe stands are used for holding the pipe when it is cut on the ground.

(3) Water tank, 7 or 12 liters *necessaryUsed for spraying water to the blade and cooling it during cutting.

(4) Guide Bar *to be used if necessaryFor easy checking the length from the guide ring to the cut point.

(5) Wedges *to be used if necessaryFor preventing the cutting blade from getting caught in the pipe

Page 8: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N6003

Checking necessary parts ・See the previous section (P2)

Attaching blade (1) Select a blade of the right size (according to the pipe outer diameter)(P13) (2) Attach the blade to the machine (P13)

Attaching guide ring (1) Select a guide ring of the same diameter as the pipe. (P9) (2) Check where to attach the guide ring (P9) (3) Attach the guide ring (P10)

Setting up machine (P14) ・Adjust the guiding unit (P16)

Connecting cutter and power source (P19)  ・Check the engine before starting (P19)

4 Procedures for cutting pipe

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

Page 9: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 4

Starting engine (P22) ・Read the hydraulic unit operation manual beforehand.

Lowering blade and running machine (P24)

Stopping hydraulic unit and machine (P26)

STEP 6

STEP 7

STEP 8

Page 10: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N6005

5 Specifications of Keel Cutter N600LRCU (with hydraulic unit)

■Cutter machine

Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe

Pipe diameter φ 118 ~φ 1554mm

Cut depth Max 54mm (when diamond blade 200x3D is used)

Cut speed Approx. 70-90mm/min.

Dimensions (H)250mm x (W)528mm x (L)350mm

Weight Approx. 30.5kg

Oil to be used Idemitsu Super Gear 460 or equivalent

■Hydraulic drive unit 08E

Engine speed Max 7.3kw/4000rpm

Discharge rate 25ℓ /min

Dimensions (L)830mm x (W)700mm x (H)640mm

Weight Approx. 180kg

Hydraulic oil Idemitsu Super Hydro 32A 60ℓ

1 Specifications

Page 11: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 6

2 Supplied accessories

Part No. Description Q'ty First driven shaft assy (with double driven pulley) 1Second driven shaft assy (with single driven pulley) 1Hook shaft assy 1Extension chain (also usable for N450) 5

K156 V-belt C-30 2K157 V-belt C-40 2K158 V-belt C-45 2K168 Cutter holder (for cutting) 1K169 Cutter holder (for grooving) 1K170 Cutter holder (for cutting and grooving S Ⅱ pipe) 1K173 Bumper bush (for S Ⅱ pipe) 1K171 Cutter holding plate (A) 1K172 Cutter holding plate (B) 1

Roller bumper 110-2Assy 1Roller bumper 110-3Assy 1Roller bumper 110-4Assy 1Roller bumper 125-5Assy 1

K167 Guide bar 1K152 Tool box (YS-350) 1K159 Crank handle 1K160 Safety goggles 1K182 Straw broom 1K161 Plastic hammer #1 1K162 Adjustable wrench # 200 1K163 Double head spanner 19x24 1K164 Hex key # 6 1K165 Hex key # 8 1K166 Metal scale 1

Operation manual 1

Page 12: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N6007

3 Optional accessories (blades)

■Diamond Blades (for cutting)

125 × 3S Cut depth: approx. 16mm (new blade)150 × 3S Cut depth: approx. 29mm (new blade)175 × 3D Cut depth: approx. 41mm (new blade)200 × 3D Cut depth: approx. 54mm (new blade)

■HS Tipped Saw Blades

125 × 4.2Steel pipe

140 × 4.2

4 Optional accessories

■Guide Rings

DescriptionGuide Rings According to pipe OD

■Water Tanks

DescriptionWater Tanks 7 litre or 12 litres

■Pipe Stands

Description

Pipe Stands (H) type: for pipe OD φ93- φ733mm(L) type: for pipe OD φ118- φ1554mm

For φ300

Pipe Stand (H) (with rubber wheel assy x 2)

7L

Page 13: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 8

5 Name of main components

Guide ring (optional)

Guide roller(K111)

Guiding unit

Oilhole

V-belt

Hook shaft assy

Second driven shaft assy

First driven shaft assy

K8 Blade cover

Hole for cock lever

Blade lowering unit Clutch

K89 Oil check window

K9 Drive shaft pulley

Driven shaft pulley

Hydraulic motor

Hydraulic hose

Hydraulic unit

Hydraulic unit (Engine type)

Page 14: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N6009

6 Guide Ring

7 Guide ring components

■Check the cutting point and where to attach the guide ring.

cutting point guide ring392mm

Caulking pin (K266)

Supporting part (K270)

Roll pinφ8×24(K269)

Hex socket head bolt M8×35(K264)

Nut M12 (K267)

Tightening screw

K262 or D021

(For φ733mm or larger, use K261 nut receiver) Plain washer M12 (D022)

Page 15: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 10

8 Attaching guide ring

■Open the guide ring and attach it  around the pipe•Before attaching the guide ring,move up 

the hex bolts M8x35 so they don't touch the pipe.

■Fit the tightening screw in the slot  and fasten the nut

Slot

■Temporarily fasten the M8x35 bolts  evenly•Attach the guide ring at a right angle 

to the pipe.

■Check the position•If the guide ring is displaced, adjust it by hitting with 

plastic hammer (do not use an iron hammer).

■Fasten the bolts evenly on the    circumference•Ensure the guide ring doesn't get 

displaced while fastening the bolts.

Page 16: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60011

9 Attaching spray unit

※ It is necessary to spray water on diamond blades.

■Water feed assembly (a set of 7 components) from the water tank (optional) is necessary.

■Fit the water feed assembly•Fit the assembly to the hole in the blade cover as shown 

below.•Adjust the assembly so that the spray port faces the diamond 

blade.

Male coupler

Cock lever

Nut M10Wing bolt M10

Blade coverSpring washer

Flat washer

Page 17: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 12

⓾ Checking and fitting V-belts

■Keel Cutter N600LRCU includes V-belts of 3 sizes; C-30 (K156), C-40 (K157) and C-45 (K158) as standard accessories (2 x each size). Select the right belts according to the pipe diameter.

■Fit the V-belts

Nominal diameter Size of V-belt Q'ty

φ 118 ~φ 322mm C-30 2

φ 323 ~φ 733mm C-40 2

φ 734 ~φ 1554mm C-40, C-45 2 each

■Fit V-belts of the right size on the drive pulleys on the cutter shaft side.

■Remove two hex bolts M12 x 30 (K125) fixing the bracket on the guiding unit side, then fit V-belts on the drive pulleys.

Page 18: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60013

⓫ Blades

■Selection of bladeSelect the diamond blade according to the thickness and outer diameter of the pipe.

Pipe thickness 16mm or less, pipe ODφ118mm~φ630mm: 125 x 3SPipe thickness 29mm or less, pipe ODφ169mm~φ1041mm: 150 x 3SPipe thickness 41.5mm or less, pipe ODφ374mm~φ1144mm: 175 x 3DPipe thickness 54mm or less, pipe ODφ733mm~φ1554mm: 200 x 3D

■Attach the blade・After checking the rotat ional

direction and the order of fitting the blade and related parts, attach the blade securely using adjustable wrench and single head spanner 24mm.

Direction of blade rotation

《Caution》

・Cutting blade (diamond blade) has a specified rotational direction. The direction is marked on the blade as shown below.

・If the blade is attached for the wrong direction, not only the blade doesn't cut, but it will be destroyed and cause troubles.

 Ensure the nut is securely fastened to fix the blade. It is very dangerous if it gets loose during rotation,

※It rotates counterclockwise.

Page 19: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 14

■The following parts are necessary.

■Ensure the following two points before attaching the machine on the pipe.

■Order of fitting •Fit the parts in the order of ① to ④ onto the shaft, and tighten the

nut tightly.

Part No. Description Q'ty

① K168 Cutter holder (for cutting) 1

② Diamond blade 1

③ K171 Cutter holding plate (A) 1

④ K129 Hex nut M16 1

①②③④

Cutter shaft

⓬ Blade and related parts necessary for cutting

⓭ Checking before attaching machine on the pipe

•Check that the blade lowering unit(screw type) is elevated.

※If it's lowered, the blade may touch the pipe.

※Estimation of cut depth(when the blade new):Cut depth=redius of diamond blabe-46

Page 20: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60015

・Slightly loosen the nut on the outer roller shaft of the guiding unit with wrench (24mm).

※If the nut is tightened, the guiding unit may not fit on the guide ring.

⓮ Attaching machine on pipe

・Clean the pipe you are going to cut. If it is oily, the cutter may be slipped.

・Hold the guide ring between rollers of the guiding unit.

・Check that the V-belt fit in the groove of the drive pulley (on both sides).

・Check that the blade doesn't touch the pipe. If it does, move up the blade before starting the machine.

・Check that two drive pulleys (on the belt) and the two wheels contact the pipe.

Page 21: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 16

⓯ Attaching guiding unit

■Adjust the angle of the roller shaft•Loosen the two bolts, and fasten 

them tightly when the roller shaft is aligned to the pipe center.

1Roller shaft

Guide ring

Guide roller

Wheel M16 nut

M6 adjustingbolt/nutDrive pulley

Bolts

■Adjust the inner guide roller•Push the two inner guide rollers (on 

the machine side) against the guide ring.

■Adjust the outer guide roller•Tighten the adjusting bolt until the 

outer guide roller contacts the guide ring.

■Fix the M16 and M6 nuts•Fix the M16 nut of the outer roller 

shaft, then fix the M6 adjusting bolt with the nut.

※You don't need to do this adjustment every time, but make sure that the four guide rollers always contact the guide ring. Otherwise, the cut line may not meet the starting point.

Roller shaft

Guide ring

Guide roller

Wheel M16 nut

M6 adjustingbolt/nutDrive pulley

Bolts

Page 22: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60017

⓰ Attaching chains

⓱ Attaching driven shaft assy and hook shaft assy

■Number of extension chains・Keel Cutter N600LRCU includes 5 x extension chain. The number of extension chains used varies depending on the pipe  diameter.

■Attach the extension chains ・Connect the hook of the extension chain to the chain attached to

the machine.

Nominal diameter Number of chainsφ118~φ528mm 1φ529~φ733mm 2φ734~φ1041mm 3φ1042~φ1246mm 4φ1247~φ1554mm 5

1■Set the driven shaft assy and hook

assy.•Adjust the long screw with a 

sufficient tightening margin.

■Connect the chains•Connect the chains on the hook of 

the driven shaft assy.

Page 23: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 18

■Tighten the belts•Fit the crank handle to the end of 

the long screw and slightly tighten the belts.

Adjustment long screw

Chain attached to the machineor extension chain

V-beltDrive shaft pulley

The distance from the guide ring to the drive shaft pulley should be the same as the distance from the guide ring to the driven shaft pulley.

Driven shaft pulley

Guide Ring

(mainbody)

《Important Caution》・During cutting or setting up the machine, adjust the

dr i ve pu l ley , d r i ven pu l ley , V -be l t s and cha ins so that they always stay in paral le l to the guide r ing.

Page 24: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60019

⓲ Connecting machine and hydraulic motor

⓳ Checking before starting the engine

■Take off the cap of the hydraulic motor

•Use the hydraulic motor included in the hydraulic unit.

■Check that the hydraulic motor has a connection metal fitting.

■Connect the hydraulic motor to the machine

•Tighten the bolt (socket head, M8x25) using the hex wrench #6 

(K164) included in the product.

1■Check the fuel tank•Add gasoline if necessary.

Page 25: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 20

⓴ Checking before starting hydraulic unit

■Check the hydraulic oil•Check the oil level gauge on the 

hydraulic oil tank. The oil level should come between H and L.

■Add hydraulic oil•If necessary, remove the cap from 

the tank and add hydraulic oil.

•"Idemitsu Super Hydro 32A" or equivalent oil should be used.

2■Check if the air cleaner is clean  ・Clean or replace it if necessary.

Maintenance Every 50 hours Every 200 hoursEngine oi l change  ○※

Air cleaner cleaning ○

Fuel strainer cleaning ○

Spark plug cleaning ○

 ※Change engine oil at 25 hours for the first time.

※Add engine oil if necessary. Idemitsu's "Pro-mente SJ/CF-4 10W-30" or equivalent oil should be used.

Drain the gasoline completely if the engine is not used for a long time.

Thoroughly read Engine Operation Manual before using the engine.

Page 26: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60021

Rubber packing Flower shape cap (with the packing)

A black rubber packing is fitted inside the oil cap to prevent oil leakage during transportation. Make sure to remove the packing before using the machine.

Ensure no contaminants get in when filling the tank.

The hydraulic unit must be placed in the flattest place possible. (maximum inclination angle: 15 degrees)

Move the clutch to the "Stop".

Make sure the couplers are clean.

㉑ Connecting hydraulic unit and hydraulic hose

■Connect the couplers of the hydraulic unit and the hydraulic hose.・After connecting the couplers, slide

the outer part of the female coupler to prevent the couplers from being disconnected.

Male Female coupler

Stop

Run

Moving direction

Clutch

Main Body

Page 27: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 22

㉒ Starting hydraulic unit

■Open the cock lever2

■Turn on the engine switch

【Close】 【Open】cock lever

Open

Close

■Start the engine・Confirm safety before starting the

engine

3

Page 28: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60023

 

Stop

Run

Moving direction

Clutch

Main body

When you are going to move the switch lever to "ON", make sure the blade doesn't touch the pipe, and warn the workers for their safety.

4■Warm-up operation・Keep the clutch of the main body at "Stop", then move the switch lever to "ON" and

perform warm-up operation for 10-15 minutes.

※If the oil temperature is low, performance of the hydraulic motor will be degraded, causing pressure rise.

Oil flow

Oil pressure gauge

Switch leverOFF ON

Switching valve

■Break-in operation•Move the clutch to "Run" position and run the machine 

200-300mm without lowering the blade.

※By performing break-in operation, you can prevent the cutter from being driven off its track. The V-belts are loosened after the break-in operation, so reighten the belts after the operation.

5

・Dur ing cut t ing or set t ing up the mach ine , the dr i ve pu l ley , d r i ven pu l ley , V -be l t s and cha ins must be a lways adjus ted so t ha t t hey a re pos i t i oned i n pa ra l l e l t o t he gu ide r i ng .

Adjusting long screw

Chain attached to the machineor extension chain

V-beltDrive shaft pulley

The distance between the drive shaft pulley and the guide ring should be the same as the distancebetween the driven shaft pulley and the guide ring.

Driven shaft pulley

Guide Ring

(mainbody)

《Important Caution》

Page 29: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 24

■Open the cock lever and spray water on the blade.㉓ Spraying water

㉔ Starting machine

■Lower the blade•Attach the crank handle to the blade 

lowering screw, then turn the handle counterclockwise to lower the blade and cut through the pipe wall.

・Lower the pipe until the cut is through the inner pipe wall, and tighten the wing bolt M10x20 to keep the blade from being lifted up.

Do not touch the rotating parts.

Wear safety goggles during cutting to protect eyes from cut off dust.

Wing bolt M10x20

■Move the clutch to run the cutter

2Stop

Run

Moving direction

Clutch

Main Body

During cutting, check if the belts are tight and the cutter is running on the right track.

Page 30: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60025

 

3■Complete the cut・The cutter machine runs around the pipe and complete cutting.

・After the cutting is done, move the clutch to "Stop" position to stop the run, then lift up the blade by turning the crank handle.

blade

wedge

《Caution》In case of cutting buried pipe, the diamond blade may get caught in the cut pipe as the cutting comes to the end, causing damage to the blade. To prevent this, drive in wedges before and after the blade.

Page 31: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 26

㉕ Stopping hydraulic unit

■Check the blade has stopped completely.

 

Before turning off the switch lever, make sure the diamond blade is off the pipe.

A backfire (small explosion) may occur right after the engine is stopped but this is no problem.

The blade and the rotating parts are still hot immediately after operation.

1■After cutting, move the switch

lever to "OFF" position.

Oil flow

Oil pressure gauge

Switch leverOFF ON

Switching valve

■Slow down and stop the engine.•Before stopping, be sure the blade is off the pipe. 

Page 32: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60027

6 Maintenance

Lubrication points①

③④

⑦ ②

■Main body of the cutter•After each use, wash away cut off dust and dirt with water,  

then lubricate the rotating parts.

•Check the oil. There is sufficient oil if you can see the oil through the oil check window when the machine is horizontal.

 If it's not sufficient, remove the oil hole with hex wrench #8 (K165) and refill the oil. Idemitsu Supergear 460 or equivalent oil should be used.

■Roller chains①Before each use, check that the rotating parts rotate smoothly and

the chains are not deformed.②After each use, clean cut off dust and dirt completely and apply rust-

proof oil.

■V-belts•If cut off dust remains on the belt after use, its durability will be

deteriorated.

Page 33: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N600 28

■Replace the belt if:・It is torn or frayed.・It goes below the edge of the pulley wheel when it is tightened. (If

the machine is run with the belt staying below the edge of the pulley wheel, the belt will touch the bottom of the pulley wheel and the drive force will not be transmitted.)

■Blades (Diamond blades)①After each use, wash away cut off dust and dirt with water. If they

remain on the blade, durability of the belts will be deteriorated. ②Check if the tips are broken or worn out, or if the base of the blade

is deformed. If there is any, do not use the blade.

Edge of pulley wheel

Bottom

V-belt

■Engine・The following maintenance is required.

Drain the gasoline completely if the engine is not used for a long time.

Engine maintenance Every 50 hours Every 200 hours Every 300 hours

Engine oil change  ○※

Air cleaner cleaning ○

Fuel strainer cleaning ○

Spark plug cleaning ○

Hydraulic oil change ○

Hydraulic tank cleaning ○

※For the first time, change at 25 hours.

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KEEL CUTTER N60029

■How to use pipe stands•Pipe stands are used when the pipe is cut on the ground.

 ●Using 3 pipe stands •Use one each stand at both ends of the pipe, and use one

stand under the cut. After the pipe is cut, two pieces of cut pipe will sit on the middle stand.

 

Cut

Cut

Use the pipe stands at a flat place. Do not use them on a slope.

7 Pipe stands

●Using 4 pipe stands•Use one each stand at both ends of the pipe, and one each at

both sides of the cut (the stands should not get in the way of attaching the machine and cutting the pipe).

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KEEL CUTTER N600 30

■Types of stand and applicable diameter•Applicable pipe diameter

•Position of wheels Pipe stand (H)

※Either rubber or aluminum wheels may be used in(H)type.

 Pipe stand (L)

DiameterPipe stand (H) φ93~φ733mmPipe stand (L) φ118~φ1554mm

φ322~φ733mm

φ118~φ219mmφ220~φ373mm

φ374~φ527mmφ528~φ1554mm

φ374~φ527mmφ528~φ1554mm

Pipe stand main body

Rubber wheel

Aluminum wheel

φ93~φ321mm

《Important Caution》Fit the wheels at the right place so that pipe is firmly supported. Unstable pipe may cause accidents. Gently put the pipe on the pipe stands so the wheels won't come off.

Page 36: KEEL CUTTER · Thank you for choosing our Keel Cutter. ... Applicable pipe type Ductile iron, cast iron, steel, Hume concrete pipe ... Weight Approx. 180kg

KEEL CUTTER N60031

Diamond blade Tipped Saw Blade Spray water

Ductile iron pipe ○ △ Necessary

Cast iron pipe ○ ○ Necessary

Hume pipe ○ × Necessary

Electric pole ○ × Necessary

Concrete pile ○ × Necessary(needs extra)

Steel pipe × ○ Necessary

Polyvinyl chloride pipe × ○ Necessary

※△If a tipped saw blade is used for cutting ductile iron pipe, it's   not possible to cut concrete part of the pipe.

Cutting steel pipes①Special size guide ring may be necessary depending on

the pipe diameter.②The machine may not be able to cut some steel pipes

(depending on the diameter and wall thickness of the pipe).

8 Blades and applicable pipes

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KEEL CUTTER N600 32

Model L1 L2 L3

N2600 250~300 610~760 80~230

N600LRCU 250 470 58

N450 with hydraulic unit 200 470 52

L1

L2L3

9 Minimum working clearance for Keel Cutters

(mm)