keeping things on track at greenbushes

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VACON CASE STUDY GREENBUSHES LITHIUM OPERATIONS www.vacon.com 1 Photo by Martin Versluis KEEPING THINGS ON TRACK AT GREENBUSHES CLIENT NAME: Greenbushes Lithium Operations SEGMENT: Mining & Metals PRODUCTS USED: VACON ® NXC Low Harmonic / VACON ® Spare Parts LOCATION: Fremantle, Western Australia

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Greenbushes Lithium mine is located adjacent to the town of Greenbushes in Western Australia, approximately 250 kilometers south of Perth. In the expansion project of the mine, VACON® NXC Low Harmonic AC drives were chosen to control new primary and regrind ball mills. VACON® Start-up services were also needed.

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Page 1: Keeping things on track at Greenbushes

Vacon case study Greenbushes Lithium operations

www.vacon.com1

Photo by Martin Versluis

Keeping things on tracK at greenbushes

cLient name: Greenbushes Lithium OperationsseGment: Mining & Metalsproducts used: VACON® NXC Low Harmonic / VACON® Spare PartsLocation: Fremantle, Western Australia

Page 2: Keeping things on track at Greenbushes

Vacon case study Greenbushes Lithium operations

www.vacon.com2

Key facts of cLient: • Greenbushes mine owned by Talison Lithium, a global leader in the field• Greenbushes mine currently being expanded to double production to 740,000 tonnes of lithium concentrate / 110,000 tonnes per annum of lithium carbonate equivalent • This amounts to 1/3 of world’s production of lithium• Production capacity will be equivalent to entire global market in 2010 m

Page 3: Keeping things on track at Greenbushes

Vacon case study Greenbushes Lithium operations

www.vacon.com3

chaLLenGe: • Primary and regrind ball mills delivered to Greenbushes in March 2012• Automation Alliance (the system integrator) chose two VACON® NXC Low Harmonic drives to control the speed of primary ball mill motor and regrind ball motor• Soon emerged that one of the AFE filters in the drive was tripping out on a fault

Page 4: Keeping things on track at Greenbushes

Vacon case study Greenbushes Lithium operations

www.vacon.com4

soLution:• VACON Service team bought in to get to bottom of problem• LCL Capacitors in AFE solution related to ‘V’ output discovered to be the issue• Filter had to be completely removed and sent to Vacon Pacific’s head office in Melbourne. Drives were able to continue operating as usual without affecting commissioning and production• LCL filters replaced by a VACON® Spare Parts team. Installation took place within 3 hours, minimizing down time.

Page 5: Keeping things on track at Greenbushes

Vacon case study Greenbushes Lithium operations

www.vacon.com5

testimoniaL:“We are very happy with how the Vacon drives are performing. In particular, the fact that the problem with the LCL filter only resulted in a minimum of downtime was a relief.”

Malcolm barnesPrinciple Electrical EngineerAutomation Alliance

for fuLL story:http://www.vacon.com/Vacon/media/References/Keeping-things-on-track-at-Greenbushes/

Story first published 8th April 2013