kga.com.mykga.com.my/files/gtgs130513.pdf · 1952 started overhauling jet engines ... mark...

Cat. No. KTK-0001F Printed in Japan '13-05 (71)

Kawasaki Heavy Industries, Ltd. Gas Turbine DivisionPhone: +81-3-3435-2579 Fax: +81-3-3435-2592

Kawasaki Machine Systems, Ltd. (Asia Division)Phone: +81-3-3435-2977 Fax: +81-3-3435-2592

Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-7846-2882 Fax: +60-3-7848-3093www.kga.com.my

Kawasaki Gas Turbine Europe GmbH : (KGE)Phone: +49-6172-7363-0 Fax: +49-6172-7363-55www.kawasaki-gasturbine.de

Kawasaki Gas Turbines-Americas : (KGT-A)Phone: +1-281-970-3255 Fax: +1-281-970-6465www.kawasakigasturbines.com

Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)Phone: +86-21-3366-3500 Fax: +86-21-3366-3505

Kawasaki Heavy Industries Middle East FZE : (KHI-ME)Phone: +971-4-214-6727 Fax: +971-4-214-6729

http://www.khi.co.jp/english/gasturbine/

KAWASAKI HEAVY INDUSTRIES, LTD.An Integrated Engineering Manufacturer SpreadingIts Interests by Land, Sea and Air.

Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products.Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gasturbines, many types of industrial plants, steel structures, general machinery and motorcycles. Its products are found on the land, in the sea and in the air. Of course, by constant attention to production efficiency and through exclusive technologies developed internally, we are continuing to develop technologies related to transportation innovations,national land and marine resources development, space development, environmental controls, newenergy development and biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.

Boeing 787

V2500 Turbofan

Trent1000 Turbofan

L20A Gas Turbine

( International Aero Engines AG )

( copyright Rolls-Royce plc )

1

2

Jet Ski ULTRA260X

A lime / limestone gypsum fuel gasdesulfurization plant

Wind Turbine generation plant

Akashi Kaikyo Bridge

Two-stroke marine diesel engine

Marine steam turbine (UA-type)

High Speed Train "efSET"

Ninja 1400GTR

BK117 C-2 type

Wheel Loader 92ZV-2

LNG Carrier

Submarine

Industrial Robot

R142A Subway car for NYC

Gas Engine

" Get Reliable Eco-friendly Energy Now "" Get Reliable Eco-friendly Energy Now "

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

Introduction

History and Order Record of Kawasaki Gas Turbines

Baseload Model (GPB Series)

M1A Series Gas Turbine Generator Specifications


L20A / L30A Series Gas Turbine Generator Specifications

Standby Model (GPS Series)

Mobile / Trailer Model (MGP / TGP Series)

Kawasaki Techno-Net

Installation Examples

INDEX1 . 2

3 . 4

5 . 6

7 . 8

9 .10

11.12

13.14

15.16

17

18

3

1943 Completed the first Gas Turbine engine for aircrafts in Japan1952 Started overhauling jet engines1972 Started development of industrial Gas Turbine1974 Completed first S1A-01 type : 200 kW Gas Turbine1977 First Kawasaki Gas Turbine genset : 200 kW delivered1979 First genset to overseas customer delivered1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered1985 Accumulated delivery of 1,000th set1988 1.5 MW M1A-13 type Gas Turbine introduced1993 5.5 MW M7A-01 type Gas Turbine introduced1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced1998 Overseas sales and service affiliates were established in the U.S., Germany and

Malaysia1999 6.5 MW M7A-02 type Gas Turbine introduced

5.5 MW M7A-01D Dry Low NOx type Gas Turbine introducedAccumulated delivery of 5,000th engineExperimental ceramic Gas Turbine completed and achieved the world record of 42.1% simple cycle efficiency for the 300 kW class

2000 18 MW L20A Gas Turbine completed 2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and

7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up 2006 7.7 MW class M7A-03 type Gas Turbine introduced

2007 Received the 100th Order of the M7A Series

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

'92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '080

'09 '10 '11 '12

History and Order Record of Kawasaki Gas Turbines

History

ISO 9001 / ISO14001 Certif iedGas Turbine Division is located in Akashi Works.It designs and manufactures the Gas Turbine Co-generation System, and is certified for ISO9001,which is the international standard of qualityassurance,and ISO 14001, which is the interna-tional standard for environmental management.

2009 15ppm (NOx) M7A-03D type Gas Turbine introduced2010 1.7 MW class M1A-17 type Gas Turbine introduced

2011 9ppm (NOx) M7A-03D type Gas Turbine introducedAccumlated delivery of 10,000th engine

4

Accumulated number of generator set delivered

2012 30MW class L30A type Gas Turbine introduced

Baseload Model

Condition: ISO Rating1. Inlet Air Temperature : 15 °C2. Atmospheric Pressure : 101.3 kPa3. Inlet / Exhaust Pressure Losses : No Duct Loss4. Fuel Type : Natural Gas (100% CH4) 5. LHV of Fuel : 35.9MJ/Nm3

Note: Mark "D"means Dry Low Emission

The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid andisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,with automatic operation capability supplying both electricity and heat (steam, hot water, direct heat) bycollecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and inCombined Cycle with a steam turbine generator. With high total thermal efficiency, the Kawasaki GPB Seriesis capable of very efficient operation.

GPB15

1,490

14,880 15,030

24.2

521

29.1

M1A-13A

GPB15D

1,490

24.0

531

28.8

M1A-13D

GPB30D

2,930

15,240

23.6

531

57.6

M1T-13D

GPB30

M1T-13A

Gas Turbine Generator Model

Gas

Engine Series

Turbine Model

Maximum Continuos Electric Output kWe

Heat Rate kJ/kWe-hr

Thermal Efficiency %

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

NOx (02 : 15%) ppm

Approximate Package Dimension (L,W,H) m

Approximate Package Weight (dry) x103 kg

- 25 25-

GPB17D

1,690

13,550

26.6

521

29.1

GPB17

6.0 x 1.85 x 2.55

11.5

M1A-17 M1A-17D

9 / 15

1,690

13,550

26.6

521

29.1

-

M1A Gas Turbine Series

2,930

15,100

23.8

521

58.2

6.0 x 2.4 x 2.8

22

5.3 x 1.65 x 2.35

11

5

Basic Specifications

L30A : The World’s Most Efficient 30 MW Gas TurbineIn June 2012, Kawasaki Heavy Industries, Ltd. introduced the new gas turbine

named L30A as the flagship of its industrial gas turbine fleet. Based on Kawasaki’s well proven design technology, this machine is said to be the

most efficient 30MW gas turbine in the world, combined with very lowemission output, high reliability and availability. In addition, due

to its modular construction, the L30A allows excellent on-sitemaintainability.

The L30A is able to provide a very flexible solution for power generation applications such as

simple cycle, combined heat & power/cogeneration and combined cycle

power plant.

Ultimate Solution - 40.1%Ultimate Solution - 40.1%

GPB60 GPB180Dx3GPB15D

GPB60

5,530

12,140

29.6

545

78.3

55

M7A-01

GPB60D

M7A-01D

GPB70

6,800

11,870

30.3

516

97.2

M7A-02

GPB70D GPB80

M7A-02D

7,810

10,720

33.6

523

98.3

60

M7A-03

131

GPB180D

18,420

10,530

34.2

542

215.3

15

L20A

- 35 - 25 -

GPB80D

7,810

10,720

33.6

523

98.3

M7A-03D

9 / 15

17.2 x 3.5 x 3.4

250

GPB300D

30,120

8,970

40.1

470

319.4

15

L30A

21.6 x 6.2 x 5.711.5 x 2.8 x 3.6

M7A Gas Turbine Series L20A Gas Turbine Series L30A Gas Turbine Series

5,400

12,300

29.2

542

78.3

6,740

11,890

30.2

513

97.2

58

6

2 x GPB180 + 1 x STG CCPP System GPB70

■Installation Example

DIFFUSER

COMBUSTOR

COMPRESSORTURBINE

No.2 BEARINGINLET AIR

EXHAUST

No.1 BEARING

OUTPUT SHAFT

SCROLL

COMBUSTOR

OUTPUT SHAFT

THRUST BEARINGNo.1 BEARING No.2 BEARING

COMPRESSOR

TURBINE

M1A-17

L20A

Centrifugal Compressor forM1A Gas Turbine Series

■Gas Turbine Illustration

Axial Compressor forM7A, L20A & L30A Gas Turbine

L30A


GPB17 Typical Layout : mm(Reference)

10,0

00

3,00

0

11,0

00

16,000

5,00

0

GPB15/15DGPB15GPB15D

Heat Rate

Maximum Output

M1A/T-13 SeriesStandard Package ConfigurationM1T Gas TurbineTwin M1A GT with Combined Gear Box

M1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 9.4 (-13A), 9.6(-13D)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-13A)- Steam Injection to Diffusion Combustor (-13A Option)- DLE (Dry Low Emission) (-13D)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 210 liter (GPB15)

: 160 liter (GPB30)- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Painted Carbon Steel (Outer Skin and Structure)- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports


1,450

15,130

524

28.8

5.0

79.2

1,090

16,500

441

29.2

3.8

73.6

730

19,750

368

29.6

2.8

65.4

1,450

15,280

534

28.5

5.1

79.7

1,090

16,660

448

29.0

3.9

74.2

730

19,900

374

29.4

2.8

66.1

1,620

14,690

516

30.9

5.2

76.5

1,450

15,130

524

28.8

5.0

79.2

1,120

16,880

547

25.2

4.8

82.4

1,630

14,810

526

30.7

5.3

77.8

1,450

15,280

534

28.5

5.1

79.7

1,116

17,140

559

24.8

4.9

82.8

kJ/kWe-hr

kJ/kWe-hr

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPaLHV of Natural Gas Fuel : 35.9MJ/Nm3

(100% CH4)

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0 %

7

GPB17 Typical Package Outlook : mm(Reference)

18.5

20.0

17.0

15.5

14.0

12.5

11.0

Maximum Output

Heat Rate

GPB17/17D

GPB30/30DGPB30GPB30D

Heat Rate

Maximum Output

M1A-17 SeriesStandard Package ConfigurationM1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 10.5 (-17,-17D)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-17)- DLE (Dry Low Emission) (-17D)- Available Fuel: Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 0.4kV,3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Painted Carbon Steel (Outer Skin and Structure)- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)



M1A-17

GPB17

M1A-17D

GPB17D

1,630

13,870

526

28.8

5.0

80.1

1,910

13,160

511

31.5

5.2

77.8

1,630

13,870

526

28.8

5.0

80.1

1,910

13,160

511

31.5

5.2

77.8

1,220

15,320

448

29.4

3.9

74.9

1,630

13,870

526

28.8

5.0

80.1

1,220

15,320

448

29.4

3.9

74.9

1,630

13,870

526

28.8

5.0

80.1

820

18,640

383

29.9

3.0

67.7

1,200

15,910

560

24.4

4.8

83.6

820

18,640

383

29.9

3.0

67.7

1,200

15,910

560

24.4

4.8

83.6

2,850

15,510

534

57.0

10.2

79.3

2,140

16,960

449

58.0

7.8

73.9

1,430

20,370

375

58.8

5.7

65.9

2,950

15,290

492

61.7

9.6

75.7

2,850

15,510

534

57.0

10.2

79.3

2,190

17,475

559

49.7

9.7

82.5

2,850

15,350

523

57.6

9.9

78.8

2,140

16,800

441

58.5

7.6

73.3

1,430

20,190

370

59.2

5.6

65.2

2,945

15,150

485

62.1

9.4

73.4

2,850

15,350

523

57.6

9.9

78.8

2,210

17,209

547

50.3

9.5

82.1

1,000

1,890

4,62

0

2,07

0

1,0506,000

2,55

0

100 500 1,850

8

3,990 3,270 3,900

2,6001,35011,000

3,42

0

6,32

0

VentilationIntake

Turbine Air Intake

TurbineExhaust

Ventilation Exhaust


GPB60/70/80 Package Layout : mm(Reference)

Heat Rate

Maximum Output

GPB60/60DGPB70/70D

M7A SeriesStandard Package ConfigurationM7A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 14,000 rpm (-01/-01D)- Rotor Speed: 13,790 rpm (-02/-02D,-03/-03D)Compressor- 12 Stage Axial Flow (-01/-01D)- 11 Stage Axial Flow (-02/-02D,-03/-03D)- IGV & 3 Stage VSV - Pressure Ratio: 13:1 (-01/-01D)

16:1 (-02/-02D,-03/-03D)Combustor- 6 Can Combustors- Dual Ignition System- Conventional Diffusion (-01,-02,-03)(Option De-NOx: Steam Injection Type)

- DLE (Dry Low Emission) (-01D,-02D,-03D)- Available Fuel: Natural Gas, Diesel Oil (-01/-01D/

-02/-02D/-03/-03D)Turbine- 4 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic

Starting and Turning System- VFD Motor Drive Lube Oil System- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Emergency Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 2,200 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Simplex Filter (Duplex Filter: Option) - Oil Vapor FanGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV, 6.6 kV,11.0kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Sleeve Type, Oil Bath Lubrication- IEC Standard, Class F Insulation with F rise- Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Painted Carbon Steel (Outer Skin and Structure)- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator ControlGT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)


5,950

11,970

539

81.3

14.8

80.6

5,410

12,300

548

77.6

14.5

82.5

3,910

13,900

585

64.9

13.7

87.2

5,800

12,130

537

81.3

14.7

80.4

5,280

12,460

545

77.6

14.4

82.3

3,830

14,050

582

64.8

13.5

87.0

7,130

11,980

514

99.7

16.7

77.7

6,590

12,070

519

95.8

16.4

80.0

5,060

13,230

541

85.3

15.9

85.0

5,410

12,300

548

77.6

14.5

82.5

4,060

13,470

475

77.3

11.6

78.5

2,700

15,900

405

77.1

8.8

72.1

5,280

12,460

545

77.6

14.4

82.3

3,960

13,660

473

77.4

11.5

78.2

2,640

16,210

404

77.1

8.7

71.8

6,590

12,070

519

95.8

16.4

80.0

4,940

13,190

450

95.4

13.0

75.9

3,290

15,870

390

95.1

10.1

69.9


kJ/kWe-hr

kJ/kWe-hr

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPa

0.88kPa (GPB80/80D)Exhaust Gas Pressure Loss : 2.45 kPa (GPB60/60D)

3.43 kPa (GPB70/70D)2.94 kPa (GPB80/80D)

LHV of Natural Gas Fuel (100% CH4) : 35.9MJ/Nm3

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80°CBlowdown from HRSG : 0%

9

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 3.43 kPa (GPB180/180D)LHV of Natural Gas Fuel : 35.9MJ/Nm3

(100% CH4)

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0%

10

Heat Rate

Maximum OutputGPB80/80D

8,260

10,610

520

100.8

17.2

81.7

7,670

10,820

526

97.6

17.0

83.2

7,670

10,820

526

97.6

17.0

83.2

5,750

11,520

445

97.2

13.0

79.0

6,120

11,580

553

83.5

16.1

86.4

3,830

13,500

377

96.8

9.5

71.3


8,260

10,610

520

100.8

17.2

81.7

7,670

10,820

526

97.6

17.0

83.2

7,670

10,820

526

97.6

17.0

83.2

5,750

11,620

526

81.4

14.3

83.2

6,120

11,580

553

83.5

16.1

86.4

3,830

13,750

557

66.2

12.8

85.4

7,070

12,000

511

99.7

16.5

77.5

6,530

12,090

516

95.8

16.2

79.8

5,010

13,280

538

85.3

15.8

84.8

6,530

12,090

516

95.8

16.2

79.8

4,890

14,660

487

91.2

14.2

72.8

3,260

18,780

494

87.2

13.8

74.1

GPB60/70/80 Typical Layout : mm(Reference)

AIR COMPRESSOR

AIR INTAKE FILTER

GAS TURBINE GENARATOR SET HRSG

GAS COMPRESSOR

CONTROL ROOM

HRSG FEED WATER PUMP

HRSG

HRSG FEED WATER TANK

15,0

00

26,000

10,0

00

The Leading Edge – Single Digit Super LowNOx emission Available!September 2011, Kawasaki Heavy Industries (KHI) introduced to the market the newest combustion systemwhich realized Single Digit Super Low NOx emission withthe M7A-03 gas turbine engine.

In many countries and regions, requirement for environ-mental protection and regulations are becoming muchstricter. In order to meet such requirement and regula-tions, KHI has developed the new Single Digit Super LowNOx combustion system. Furthermore, KHI will apply thistechnology subsequently to other fleet of its engines togive the market greater satisfaction and contribute toreduce environmental burden.

M7A- 03D

11

20

Maximum Output

Heat Rate

14

GPB180 Typical Package Outlook : mm(Reference) 6,100

3,50017,25019,100

10,9

50

3,45

0 4,70

0

8,90

0

G/T Intake air inlet Ventilation AirEnclosure

Vent.Air outlet

G/T Exhaustgas outlet

L20A SeriesStandard Package ConfigurationL20A Gas Turbine- Industrial Single-Shaft- Rotor Speed: 9,420 rpmCompressor - 11 Stage Axial Flow- IGV & 4 Stage VSVCombustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB180)(Option De-NOx: Steam Injection)

- DLE (Dry Low Emission) (GPB180D)- Available Fuel : Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Parallel ShaftStarting and Turning System- VFD Motor Drive

Lube Oil System- Lube Oil : Turbine Oil ISO VG32 (optional VG46)- Turbine Driven Main Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Oil Reservoir integrated with Baseplate : 5,900 liter- Stainless Steel Piping: Down Stream of Filter- Filter- Oil Vapor FanGenerator- Continuos Duty Rating- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 6.6 kV, 11.0 kV- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with F rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Painted Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter- Maintenance Stage, Ladder, Beam (Option)

Intake Silencer & Filter- Painted Carbon Steel (Outer Skin and Structure)- Stainless Steel Inner Punching Metal Sheet- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA at 1m to Filter inletExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module : Option Redundant)- Gas Turbine and Generator Control

GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)

Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports


(100% CH4)


L20A / L30A Series Gas Turbine Generator Specifications

17,970

10,690

545

213

39.7

84.0

19,320

10,500

538

221

40.2

82.5

13,470

11,510

517

188

32.5

82.4

17,970

10,690

545

213

39.7

84.0

8,980

13,200

443

182

24.5

77.7

15,080

11,380

565

193

38.8

86.7

0 15

L20A Gas Turbine Series

kJ/kWe-hr

kJ/kWe-hr

GPB300 Typical Package Outlook : mm(Reference)

L30A SeriesStandard Package ConfigurationL30A Gas Turbine- Industrial Twin - Shaft- Power Turbine Rotor Speed: 5,600 rpmCompressor - 14 Stage Axial Flow- IGV & 4 Stage VSVCombustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB300)(Option De-NOx: Steam Injection)

- DLE (Dry Low Emission) (GPB300D)- Available Fuel : Natural GasTurbine- Gas Generator Turbine : 2 Stage Axial Turbine- Power Turbine : 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and Cover(Reduction Gear and Generator connection)Reduction Gear Box- Parallel ShaftStarting and Turning System- VFD Motor Drive

Lube Oil System- Lube Oil : Turbine Oil ISO VG32 (optional VG46)- Motor Driven Main Lube Oil Pump- Standby Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Oil Reservoir integrated with Baseplate : 11,700 liter- Stainless Steel Piping : Down Stream of Filter- Duplex Full-flow Filter- Oil Vapor FanGenerator- Continuos Duty Rating- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 11 kV- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with F rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Painted Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter- Maintenance Stage, Ladder, Beam (Option)

Intake Silencer & Filter- Painted Carbon Steel (Outer Skin and Structure)- Stainless Steel Inner Punching Metal Sheet- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA at 1m to Filter inletExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module : Option Redundant)- Gas Turbine and Generator Control

GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)

Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports


(100% CH4)


12

36

34

32

30

28

26

24

22

20

18

16

Maximum Output

Heat Rate

13

12

11

10

9

8

GPB300D

0 15

L30A Gas Turbine Series

kJ/kWe-hr

kJ/kWe-hr

28,450

9,284

475.3

314.0

46.4

81.6

33,780

8,841

454.4

351.0

47.7

79.6

21,340

10,004

452.2

280.6

38.5

80.0

28,450

9,284

475.3

314.0

46.4

81.6

14,230

12,700

483.9

247.9

38.2

79.8

21,370

10,281

514.6

261.6

45.0

85.0

L30A

GPB300 / 300D

G/T Intake air inlet

EnclosureVent.Air outlet

13,8

50

GL+500

25,600

6,200 21,600

GL+0

500

5,70

0

8,500

Ventilation Air Inlet

13

Standby Model Introduction

Excellent Features of Kawasaki Standby Gas Turbine GeneratorsExcellent Features of Kawasaki Standby Gas Turbine Generators

- High Performance, and very reliable, as the low cost gas turbine solution- Easy Maintenance- Dual Fuel Capability- Low Noise, and quite operation- Low Vibration- No Cooling Water- High Starting Reliability, and quick start- Light Weight, and space saving, easy transportation and installation- Clean Exhaust Gas

Kawasaki installed over 7,000 Gas Turbine Generator Sets rated from 200kVA to 6,000kVA in the world.The reliability of Kawasaki’s Stand-by Gas Turbine Generator Sets has allowed to install in Internet Data Centers,Hospitals and Key Facilities where uninterrupted power is certainly required.

Exhaust silencer

Gas turbine package(acoustic enclosure)

Turning motorStarter motorIgnition plugMain fuel valveBypass fuel valveStart fuel valve

*

Rated95%

Rated95%

Time lag2 sec.

Time lag60 sec.2 sec.

**55%

***170~360sec.

*10 Hr

30 sec.

No load run300 sec.

Ready to re-start

Bypass fuelvalve close

22%

TUR

BIN

E SP

EED

GEN

ERAT

OR

VO

LT.

5%

RPM

VOLT

.

UTILITY SUPPLY UTILITY SUPPLY RECOVERUTILITY FAILURE

Util

ityfa

ilure

Util

ityre

cove

ry

Sta

rt

Pre

-exc

i-ta

tion

MC

B o

n

MC

B o

ff

Sto

p

Rel

ease

stop

com

Com

plet

est

op

ON

ON

OPEN

OPEN

OPEN

ON

OPEN

40 sec. Load run

Supplied with GPS1250or larger model.70% rpm for GPS250and GPS50070 sec. for GPS250and GPS500

Note:

Basic Specifications

Standby Model ( GPS Series )Standby gensets must start and supply power in the event of the loss of power from the utility. These functions depend greatly on the prime-mover of the standby system. Starting and providing power areoften more important than financial conditions such as the initial cost of equipment.Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.All the models are designed for automatic operation ( start/power supply/stop ) and equipped with alarm/protection systems.

Typical Timing Chart Of Operation

14

Mobile / Trailer Model ( MGP/TGP Series )

1. Developed with vast field experienceGas turbines on trucks or on trailers receive large vibration andshock when they run on roads. Kawasaki industrial trailer mountedgas turbines are incorporated with the experience and technologyfrom Kawasaki aircraft jet engines which are operated under suchsevere environmental conditions.

3. Compact integrationAll necessary equipment is incorporated in the gensets, includingthe fuel tank, batteries, exhaust silencer, cable reel, etc., with acompact aluminum enclosure. Thus, there is easy maintenance ofthe gensets.

Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operationwithout external energy supply.Better maneuverability, high durability against vibration and shock, and reliable operation are important forthis application. Kawasaki MGP/TGP Series are fully designed to meet such demands.

2. Low center of gravity and large tumble-down angleDue to light weight of gas turbines, the center of gravity of gensetsis lower and this makes it possible to have stable maneuverability.

4. Black start capabilityWithout external supply of electric power, fuel oil, etc., it can start-up and supply electricity.

Particular Advantages

TGP3000 trailer set

15

TGP4000 trailer set

MGP1250 mobile setMGP2000 mobile set

MGP/TGP Series Specifications

Note(*1) Output : Up to 40 °C of ambient temp., 150 m sea level(*2) Other models are available. Output range is between 150 kW and 3,200 kW.

System Specifications ( Typical )

600 800 1,200 1,600 2,400 3,200

320 490 655 735 1,310 1,465

305 465 620 695 1,245 1,390

MGP750

MGP1000

1000

555

525

MGP1250

MGP1500

MGP2000

TGP4000

TGP3000

Kerosene

Diesel Oil

Max. Length (m)

Max. Width (m)

Max. Height (m)

output (kW) 40 °C

Fuel

Load Application allowance

Freq. Deviation Transient

Freq. Deviation Steady State

Item

Model

Type

Total Weight (ton)

Noise Level at 1 m (dBA)

Generator Sets

Truck / Trailer

Fuel Consumption (l/h)

DimensionsIncluding Truck

Kerosene, Diesel Oil

100% (Resistance Load)

85

Within ± 0.3%

Less than 22 tons Less than 45 tonsLess

than 20tons

Lessthan 25

tons

Truck

2.5

3.4 3.6

2,000

1,125

1,065

TGP2500

Within ± 4.5%

11.0 12.0 9.9 (not including cockpit)

Trailer

16

■Installation Example

Kawasaki Techno-NetFull Time Support Maintenance Management

Predictive services based on trending data and asset maintenance management

What to do When to do it How to do it Who's to do it

Improvement of Availability and Quality of MaintenanceMinimum down time and good quality with adequate maintenance strategies and execution.

Remote Maintenance System by a GT ExpertProven effectiveness by most Kawasaki remote maintenance users Fleet wide analysis

Techno-Net system monitors Gas Turbine Plant in anyregion of the world for all the time

Three main roles of Techno-Net system

KHI-ME( Middle East FZE ) KMS

( Shanghai Rep.Office )

The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and by the KHI intranet and monitor gas turbines remotely and globally.

All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.

Internet/Intranet

Attended monitoring and diagnosis

Connection of centers through the internet

Connect through telephone net between customer and center

Remote monitoring through the Internet Adequate management of maintenance Enforced monitoring and diagnosis

Global remote monitoring Preventing serious failures Maintenance management

17

Installation Examples

GPB30 Venezuela ( Oil and Gas )

GPB180 Portugal ( Electrical Power Company )

GPB70D Pakistan ( Paper Mill )

18

GUIANA HIGHLANDS

SCHWARZWALD

RAKAPOSHI PEAK

NAZARETH

GPB80 Germany ( Paper Mill )

Kawasaki Gas Turbine has been installed to....● Data Center ● Paper Mill ● Hospital● Food Process ● College Campus ● Oil & Gas● Tire Manufacturer ● District Heat & Cooling AND MORE!!!

kga.com.mykga.com.my/files/gtgs130513.pdf · 1952 started overhauling jet engines ... mark...

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