kimberly mchugh drilling and completions manager mid...
TRANSCRIPT
© 2010 Chevron
Thailand Experience
Kimberly McHughDrilling and Completions Manager Mid Continent/Alaska
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Updated: 28 April 2011
© 2010 Chevron
We started operating in Thailand in the 1960’s and expanded to a sizable operation…
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© 2010 Chevron
Thailand: Complex Geological Environment
Grant Anderson / Unocal Thailand / Nov.95
COMPARTMENTALIZED RESERVOIRS
Simplified sketch showing structural elementswith many small fault blocks drilled by wells in structurally high positions.
In 3 dimensions, channel systems are complexand cut by many faults: difficult to predict and image.
One channel system as seen on 3D seismic
© 2010 Chevron
Plan: Drillable Well (Dual-Kick/Plan)
West(-)/East(+) [ft]
Sout
h(-)
/Nor
th(+
) [ft]
-2000 -1000 0 1000 2000 3000
-1000
0
1000
2000
3000
9 5/8"
7"D
CB
A
E
Plan: Drillable Well (Dual-Kick/Plan)
Vertical Section at 100.00° [ft]
True
Ver
tical
Dep
th [f
t]
-4000 -2000 0 2000 4000
0
2000
4000
6000
8000
10000
9 5/8"
7"
EE
AA
BB
CC
DD
Typical GOT “slimhole” production well
© 2010 Chevron
Well Design Evolution
5
TVD
500'
1000'
4,500'
9,500'
26"
20"
13-3/8"
9-5/8"
13-3/8"
9-5/8"
7"
9-5/8"
7"
2-7/8”, or 3-1/2”
26"
13-3/8"
9-5/8"
7"
<1983 1984-’93 1994-’96 Today
Typical BHT 350 °F, pore pressure 11-12.5ppg
7"
5-1/2"
2-7/8”
“Ultra”Slimhole
© 2010 Chevron
Standard Slim-hole Well Design
6
1000’
12¼” Hole9⅝” CasingWBM
7000’MD
14,000’MD
8½” Hole7” CasingSeawater
6⅛” Hole2⅞ or 3½” TbgNAF
© 2010 Chevron
Days to Drill & Complete
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0
10
20
30
40
50
60
70
80
80 82 84 86 88 90 92 94 96 98
2000
2002
2004
2006
Day
s
Drilling TechnologyPDC Bits 1982Oil Based Mud 1982Simpler Completions 1983Unitized Wellheads 1984-87MWD Tool 1985Top Drive Rotary Systems 1985Steerable Drilling Systems 1985Super Combo Logs 1985Steering Tools 1988Adjustable Stabilizers1991TCP Completions 1993Slim Hole Monobores 1995Splitter Wellheads 1996Low Lime Mud 1998Casing Drilling 1999LWD 2002Offline Activity Centers 2003Offline Openhole logging 2008
*Red = Developed in Thailand
PDC’s, OBM, Smaller hole/casing
Top Drive
Slimhole
4 to 3 casing strings
Increasing TVD
© 2010 Chevron 8
2010 Days / Well Vs MD/TVD
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© 2010 Chevron
Thailand VS CVX Global Drilling - Footage
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490,000 ft. 490,000 ft.
© 2010 Chevron
But is it Safe?
© 2010 Chevron
Safety Performance – Drilling Last 5 years (2006-2011)
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0.13 0.110.06
0.25
0.00
0.37
1.01
0.45
0.53
0.86
0.42 0.37
0.00
0.50
1.00
1.50
0
2
4
6
8
10
12
14
16
18
2006 2007 2008 2009 2010 2011(as of 15 Mar)
DAFW Recordable DAFWR TRIR
On July 2nd 2010, Drilling group reached 2 years without DAFWR, with more than 7.3 million man hours, and TRIR YTD is 0.24PJSM logged 170hrs in Q1, 367 hrs in Q2
© 2010 Chevron
How?
© 2010 Chevron 13
Alignment of Goals
All goals should support the PU goals
Goals need to be clear and targeted to impact
Accountable Visible
Individual Goals
Key Contract Goals
Asset Goals
PU
Goals
© 2010 Chevron 14
Critical View of Operations• Identify Missed Opportunities
• NPT - Tool not a Stick
• Use data to focus efforts
Capitalize on Commonality
Use measurable and meaningful KPI’s (SPM)
Work together as a team (office, field, service co., networks)
Celebrate Success – (e-mails, competition, awards, etc.)
Manage Operations for Performance
© 2010 Chevron 15
Drilling Time Breakdown on an Average Well – used to evaluate offline logging
0.5
4.5
3.5
6.5
11
14
10.5
25
3
7
6.5
6
9.5
0
0.5
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
SKID
12-1/4" HOLE
9-5/8" CSG
DRILL OUT
8-1/2" HOLE
7" CSG
DRILL OUT
6-1/8" HOLE
COND HOLE
POH FOR LOG
LOG
ADD LOG
2-7/8" TBG
CMT TBG
RELEASE
Time breakdown
Wireline logging ~12.5 HRS
Plan to work offline
45 HRS
40 HRS
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© 2010 Chevron
Drilling Wells is a process and the effectiveness of process controls determines the end result
We treat drilling wells as a repeatable process that can be optimized
Controls are used within our process to ensure adherence to sound engineering standards and effective management of risks
– Controls and Processes are in place for:• Reservoir and geological planning
• Drilling planning and design
• Field implementation
Continuous improvement of process & controls to maximize efficiency is everyone's responsibility
© 2010 Chevron
Engineers are assigned to individual technologies and drilling projects and are held accountable to deliver positive results
Individuals are assigned to manage specific technological components of the process and the contracts associated with that technology
Drlg Eng teams are assigned to specific asset teams to focus on that team’s drilling projects
Some individuals also have longer term strategic initiatives requiring both technical and management skills
Ops team concentrate on execution safely and efficiently
© 2010 Chevron
Work Processes to manage high activity
6 drilling teams focused on specific areas– Drilling Operations
– Drilling Engineering
• Performance
• Measurements
• Tangibles
• Fluids and Environmental
• Projects
Rigorous contract management Cross functional integrated CPDEP process for
– Business Planning,
– Facilities,
– Well planning and execution
Data collection through “WellView”– detailed performance tracking and analysis
– trends and changes can be seen and addressed
Special local technology and techniques have been developed
© 2010 Chevron
Wins - Operational Discipline
SOP’s Rig QA Audits
o Safety Processeso Equipment
Repetition of Operations Long Term Rig Contractor “Partnerships” Project Schedule Near Miss Reporting
o Positives Improved Safety
o E – Colors Trainingo JSA Coaching and MSW standardso Drilling Performanceo Hand Safety Program
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© 2010 Chevron
Challenges – Operational Discipline
Drilling Schedule
o Fluid
Repetition of Operations
o Safety >> Routine Operations
Organizational Capability
o July 2010 – Average of three (3) New Drilling Supt Experience is 3 months
o Engineering – 45% Engineers with < 1 year experience
o Driller Competency
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© 2010 Chevron 21
Closing
Success = f (clarity of the vision + ability to change+ tolerance for pain)
“In order to succeed we must accept failure.”
© 2010 Chevron
Questions