know your metals
TRANSCRIPT
Thank you for downloading your copy of The Complete Guide
to Buying Metal Products. This guide was written to simplify the
metal purchasing process, focusing on how purchasing managers
can navigate the middle ground between suppliers and your
customers.
In a career that is valuable but rarely easy, you’re accustomed to
accomplishing what needs to be done. And in this guide, we’re
sharing some information and advice you can apply to your work
as a purchasing manager.
We’ll begin with an overview of common uses for a variety of
metals. Then, we’ll cover a few tips and tricks for busy purchasing
managers. These will include:
• Avoiding quality issues with metal products• Overcoming shipping concerns• Sourcing minimum quantities• Meeting government regulations• Ensuring domestic sourcing
Finally, we finish out the guide with something I wish I’d had
access to at the beginning of my career: a glossary of industry
terms. Instead of having to search all over, it’s great to have all the
definitions in one place.
So, feel welcome to move freely throughout this guide, flipping to
whatever section is most useful to you. It’s my hope that what’s
contained in these pages will help your processes and give you
more time to do what you do best.
Enjoy!
BRIAN ROTHSTEIN Director of Sales Mead Metals, Inc.
HELLO
Sometimes getting the right metal for the right job takes a little digging. There are times when your customers know exactly what they need, and other times they may have a good idea but are unsure when it comes to variables like temper, alloy and physical properties. You may encounter customers who know the intended application but are unsure which metal will get them the desired result.
Knowing a metal’s trade names, traits, and common uses is your best bet for getting your customers the materials they need - in the quantities they request - while keeping communication between yourself and your suppliers clear.
KNOW YOUR METALS
ALSO KNOWN ASBeCu, Alloy 25, Copper Beryllium
TRAITS- High electrical and thermal conductivity and high ductility
- Can be stamped into complex shapes with tight tolerances
- Good corrosion and oxidation resistance
- Excellent metalworking, forming, and machining qualities
COMMON USES• Electronic connector contacts
• Non-sparking applications
• Small springs
• Computer components
• Telecommunications products
• Precision measurement devices
• Aerospace applications
ALSO KNOWN ASTempered Stainless Steel
TRAITSAISI 301
- Hardens through the cold working process more quickly than other grades
- Excellent corrosion and heat resistance
- Especially well-suited for applications requiring drawing, stamping, or forming
AISI 302/304
- Austenitic
- Delivers even greater corrosion and heat resistance than 301 stainless steel
- Ideal for applications which employ laser and etching processes
COMMON USES• Automotive industry applications
• Food processing and handling
• Medical applications
BERYLLIUM COPPERASTM B194 | Alloy 172
STAINLESS STEELASTM A666 | AISI 301 | AISI 302/304
TRAITS- An alloy of copper and zinc. The proportions of zinc and copper can be varied to create a range of brasses with varying properties
- Popular in low-friction applications
- Highest ductility of yellow brass products
- Very good resistance to weathering and can be used in corrosive environments
COMMON USES• Electrical components
• Appliance parts
• Fasteners
• Connectors
• Ammunition components
• Gears
• Bearings
PHOSPHOR BRONZEASTM B103 | Alloy 510
BRASSASTM B36 | Alloy 260
ALSO KNOWN ASPhos Bronze
TRAITS- Very good resistance to corrosion and fatigue
- Good electrical conductivity
- Very good product for strength performance and spring applications
- Low coefficient of friction
- Fine grain
COMMON USES• Springs
• Switch parts
• Fuse clips
• Electrical connectors
• Lock washers
• Welding rods
• Ship propellers
• Dental bridges
ALSO KNOWN ASCRS, Mild Steel
TRAITS- Formable for moderate draw applications
- High resistance to soil corrosion
- Extremely ductile
- Non-shrinking and non-creeping at ambient temperatures
COMMON USES• Home appliances
• Furniture
• Automotive bodies
• Electrical Boxes
• Vending Machines
• Highway products
COPPERASTM B152 | Alloy 110
COLD ROLLED STEEL ASTM A1008/A1010
ALSO KNOWN ASElectrolytic Tough Pitch (ETP)
TRAITS- Good ductility with good electrical and thermal conductivity
- 100% IACS minimum electrical conductivity (annealed only)
- Very good resistance to weathering and soil corrosion
- Soft and malleable
- 100% recyclable
COMMON USES• Electrical conductors
• Switches
• Transformers
• Roofing and plumbing applications
• Industrial machinery
• Telecommunications
ALSO KNOWN ASAnnealed Spring Steel
TRAITS- High yield strength
- Resilient and pliable
- “General use” steel
- Differing AISI designations refer to carbon content and spheroidization
COMMON USES• Springs
• Automotive suspension applications
• Antennas
• Metal sword manufacturing
• Lock picks
COLD ROLLED STRIP STEELASTM A109
ALSO KNOWN ASStrip Steel, Cold Rolled Strip
TRAITS- Formability needs determine temper needed
- Tighter thickness tolerances than cold rolled steel
COMMON USES• Body panels
• Automotive components
• Tubes
• Building materials
• Electrical components
• Appliances (refrigerators, washer, dryers, etc.)
SPRING STEELASTM A684 | AISI 1050 | AISI 1074AISI 1075 | AISI 1095
TEMPERED SPRING STEELASTM A684
ALSO KNOWN ASHigh Carbon Steel, Black Oil
Tempered Spring Steel Strip (1075),
Blue Clock Steel (1095)
COMMON USES• Vehicle coil springs
• Spring clamps
• Antennas
• S-tines
• Lockpicks
• Clock hands
• Sword manufacturing
• Knives
• Binder clips
TRAITS1075 Scaleless Blue Tempered Spring Steel
- Medium carbon content
- High yield strength
- Softer than 1095
- Has more bend prior to fracture with a
lesser degree of spring back
1095 Blue Tempered Spring Steel
- High carbon content
- Polished finish
- High yield strength
- Harder than 1075
- Has less bend prior to fracture with
a higher degree of spring
While there never seems to be enough hours in the day to complete everything that needs to be done, there are some ways you can accomplish your tasks in ways that require less time. Following these tips will help you get the job done faster without sacrificing the really important stuff: quality, order turn times, budgets, and established relationships.
PROCUREMENT TIPS FOR THE BUSY PURCHASING MANAGER
KNOW EXACTLY WHAT YOUR CUSTOMER NEEDS, EVEN WHEN THEY ARE NOT SURE
When a customer places an order but they call out the
wrong material for their application, who loses? Obviously
the customer loses time and money, and you might as well.
But even if the customer has to deal with the fallout, a lot of
soft costs land on your shoulders.
The time spent resourcing, certifying, and rescheduling to
get the right material usually becomes your problem, and
seldom does the customer understand that you have other
priorities. When you have a good understanding of metal,
along with its common applications, properties, and general
traits, you are more able to advise your customer and save
both of you plenty of headaches.
SPOT QUALITY ISSUES IN METAL PRODUCTS
The best way to avoid quality concerns is by
sourcing through a known supplier, but what
about when your go-to guy doesn’t have the
material you need? If you are considering a new
supplier, be sure they have their qualifications
and credentials front and center. Then, rely
on reviews and testimonials to figure out how
other purchasing managers have fared with this
supplier.
Finally, check out their response time. If a
supplier answers your question or quote request
quickly, it’s a sign of great customer service.
NAVIGATE SHIPPING TIMELINES AND OTHER SHIPPING CONCERNS
Reliable delivery is essential in today’s “just in
time” environment. Even if your order leaves the
supplier’s facility in perfect condition, every step
of the shipping process provides an opportunity
for material damage. Some suppliers guarantee
your order if it goes through their perferred
shippers.
If this is an option, I recommend taking it. After
all, if a material supplier has already built up a
relationship with a freight provider in their area,
it’s likely your best bet.
SOURCE MINIMUM QUANTITIES
When your customer needs a dozen
pieces of sheet metal and your regular
supplier only sells them by the hundred,
what do you do? Do you order the
surplus and inventory the rest? While a
lot of suppliers apply minimum order
quantities to material shipments, there
are a growing number of suppliers who
specialize in providing high-quality metals
in smaller quantities.
NAVIGATE GOVERNMENT REGULATIONS
Whether your top concerns have more to
do with quality or compliance, sourcing
from a material supplier who meets current
government regulations is a must. You shouldn’t
have to search too hard to find out if a supplier
is qualified or compliant. Instead, work with a
company that posts their certifications on their
website. This way, you can place your purchase
order with the peace-of-mind knowing the
materials you receive meet regulations.
The standard certification you need to look for
is ISO 9000 and 9001. And depending on your
customer’s industry, you should make sure the
supplier provides material that is RoHS and/or
DFARS compliant.
Knowing the terminology is your best bet at getting the right materials for your customer’s project. For some, this might be old news. But, if you need to learn or would like a refresher, we’ve created a glossary that will help just about anybody get up to speed in the metal materials industry.
METALLURGY 101: THE TERMS YOU NEED TO KNOW
AISIStands for American Iron and Steel Institute. The
institute serves as the voice of the North American
steel industry. AISI numbers are used to categorize
metals by alloy type and carbon content, and they
do it with four digits. The first two digits of an AISI
number refer to the alloy type, and the second two
digits refer to carbon content.
ALLOYA metal made by combining two or more metallic
elements. An alloy typically possesses qualities
different from those of the components used to
create it.
ASMStands for American Society for Metals. ASM
International is the world’s largest association
of metal material engineers and scientists. The
association engages and connects materials
professionals and their organizations to the
resources necessary to solve problems, improve
outcomes, and advance society.
ASTMStands for American Society for Testing and
Materials. ASTM International is a not-for-profit
organization that develops standards for materials,
products, systems, and services. Metal with
an ASTM designation meets the international
standards for quality and regulations.
DRAWING Drawing is a metalworking process that uses tensile
forces to stretch metal. As the metal is drawn,
it stretches thinner, into a desired shape and
thickness.
DRAWING TEMPERATUREDrawing is usually done at room temperature,
classifying it as a cold working process. However, it
may be performed at elevated temperatures during
special applications like on large wires, rods, or
hollow sections in order to reduce forces.
CUT-TO-LENGTH This process levels coil into a flat sheet or blank. The
service provides better length and width tolerances
than sheared product, and it can improve diagonal
tolerances as well.
DEBURRINGCutting metals can leave behind burrs, which are
unwanted pieces of material. Deburring is the
process of removing these burrs with a tool.
HEAT LOTS OR HEAT NUMBERA heat number is an identification number that
is stamped on a material plate to prove it meets
industry quality standards which require materials
to be tested by the manufacturer. The heat lot or
heat number is used to identify production runs for
quality control purposes.
EDGE ROLLING Edge rolling is the process of adding finishing edges
to metal. It forms the edge of a strip to the desired
shape beyond that of a standard
slit edge.
ELONGATIONA metal fabricating term that refers to the degree
to which a material can be bent, stretched, or
compressed before rupturing. A metal’s elongation is a
point between tensile strength and yield strength, and
it is typically expressed as a percentage of the original
length.
GAUGEThe thickness of sheet metal in the USA is commonly
specified by a traditional, non-linear measure known
as its gauge. The larger the gauge number, the thinner
the metal.
ROCKWELL SCALEThe Rockwell Scale indicates the hardness of
materials. Rockwell hardness numbers are most
often used to describe the hardness of metals,
although they are also used for some plastics. The
Rockwell scale is based on measuring the depth of
the indentation made by pressing a diamond point
into a material.
SAEStands for Society of Automotive Engineers. SAE
International is a global association of engineers
and related technical experts in the aerospace,
automotive, and commercial-vehicle industries.
Materials meeting SAE standards are internationally
recognized for safety, quality, and effectiveness.
MIL STDStands for Military Standard. This classification
establishes uniform engineering and technical
requirements for military-unique or substantially
modified commercial processes, procedures,
practices, and methods. In order to qualify, materials
have undergone rugged, exact testing, equal to the
exigencies of combat use.
NORMALIZING TEMPERATURENormalization is a heat treatment that relieves
stress on steel to improve ductility and toughness
in steels that may harden after the cold working
process. During normalization, steel is warmed to
a temperature just above its upper critical point.
Normalized heat treatment facilitates later heat
treatment operations and produces a more uniform
final product.
TENSILE STRENGTHThe maximum stress a material will withstand before
fracturing or breaking. The ultimate tensile strength is
calculated from the maximum load applied during the
test, divided by the original cross-sectional area.
UNS DESIGNATION/NUMBERStands for the Unified Numbering System for Metals
and Alloys. UNS designation provides a means of
correlating internationally used metal and alloy
numbering systems currently administered by societies,
trade associations, and those individual users and
producers of metals and alloys. This system is meant
to avoid the confusion caused by using more than one
identification number for the same metal or alloy, and
the opposite situation of having the same number
assigned to two or more different metals or alloys.
YIELD STRENGTHThe amount of stress a material can withstand
before causing permanent deformity.
SLITTINGSlitting is a precise shearing process, but instead of
making cuts at the end of a workpiece like shearing,
slitting cuts a wide coil of metal into a number of
narrower coils as the main coil is moved through the
slitter. During the slitting process, the metal coil passes
lengthwise through the slitter’s circular blades.
TEMPERTemper refers to reheating hardened, normalized, or
mechanically worked steel to a temperature below the
critical range to soften it and improve impact strength.
Tempering results in greater toughness by decreasing
an alloy’s hardness.
Founded in 1961, Mead Metals began operations in North Minneapolis supplying brass, steel, and other metals to defense contractors, fabricators, and stamping companies. Today, Mead
Metals is the nation’s third largest distributor of Beryllium Copper. By specializing in high-quality, low-volume specialty metals, Mead Metals serves an ever-growing customer base all across the United States. When you work with Mead Metals, you can count on receiving the
right quantity at the right time. At the right price, every time.
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