kskv transmission system repair

8/16/2019 KSKV Transmission System Repair

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December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE INFORMATION

COURSE NAME : TRANSMISSION SYSTEM REPAIR

CODE NAME : GMA 303

LEVEL : 1 SEMESTER 3

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS/WEEK (1T+4P

NON FACE TO FACE :

COURSE T!PE : VOCATIONAL

PRE"RE#UISITE : "

CORE RE#UISITE :"

Last Edited 10 – 15 Nov 2013

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COURSE OUTCOMES

At the end of the course, the students should be able to:

• O!erhaul manual "ear bo#

•

O!erhaul transfer bo#• Re$air $o%er ta&e off assembl'

• O!erhaul differential assembl'

• O!erhaul final dri!e unit

• O!erhaul $lanetar' "ear s'stem

• O!erhaul tor(ue con!erter

• O!erhaul $o%er shift transmission

COURSE DESCRIPTION

This unit identifies the competence required to overhaul manual gear box using hand tools set, gear box service manual, puller, lifting

equipment, measuring equipments, prussian blue, gasket, transmission oil, torque wrench and new oil seal so that gear box service manualobtained, manual gear box removed, gear box components dismantled, gear box components checked, gear box components assembled, manual

gear box installed and gear box operations tested in accordance with manufacturer’s specification.

This unit identifies the competence required to overhaul transfer box using hand tools set, transfer box service manual, puller, lifting equipment,

measuring equipments, prussian blue, gasket, transmission oil, torque wrench and new oil seal so that transfer box service manual obtained,

manual transfer box removed, transfer box components dismantled, transfer box components checked, transfer box components assembled,

manual transfer box installed and transfer box operations tested in accordance with manufacturer’s specification.

This unit identifies the competence required to Repair power take off assembly using hand tools set, power take off service manual, puller,

lifting equipment, measuring equipments, Prussian blue, gasket, transmission oil, torque wrench and new oil seal so that power take off service

manual obtained, power take off assembly removed, power take off components dismantled, checked and assembled, power take off assemblyinstalled and power take off operations tested in accordance with manufacturer’s specification.

)his unit identifies the com$etence re(uired to o!erhaul differential assembl' usin" hand tools set, h'draulic $ress, dial testin" indicator *D)+,mar&in" blue, differential assembl' ser!ice manual, differential oil, "as&et, sol!ent and "rease so that differential assembl' ser!ice manual




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obtained, differential assembl' remo!ed, differential assembl' dismantled, differential com$onents chec&ed, differential com$onentsassembled, differential assembl' installed and differential assembl' o$erations tested in accordance %ith manufacturer-s s$ecification

)his unit identifies the com$etence re(uired to o!erhaul final dri!e unit usin" hand tools set, transfer bo# ser!ice manual, s$ecial tools, $uller,"rease, "as&et, lubrication oil and sol!ent so that final dri!e ser!ice manual obtained, final dri!e assembl' remo!ed, final dri!e com$onentsdismantled, final dri!e $arts and com$onents chec&ed, final dri!e com$onents assembled, final dri!e assembl' installed and final dri!eo$erations tested in accordance %ith manufacturer-s s$ecification

)his unit identifies the com$etence re(uired to o!erhaul $lanetar' "ear s'stem usin" hand tools set, $lanetar' "ear s'stem ser!ice manual, .ac& and su$$ort stand and lubrication oil so that $lanetar' "ear s'stem ser!ice manual identified, $lanetar' "ear s'stem remo!ed, $lanetar'"ear assembl' dismantled, $lanetar' "ear com$onents chec&ed, $lanetar' "ear assembl' assembled, $lanetar' "ear s'stem installed and$lanetar' "ear o$erations tested in accordance %ith manufacturer-s s$ecification

This unit identifies the competence required to overhaul torque converter using hand tools set, torque converter service manual, dial testing

indicator, torque wrench, torque converter oil, gasket and log book so that torque converter service manual obtained, torque converter assemblyremoved, torque converter components dismantled, torque converter components checked, torque converter components assembled, torque

converter assembly installed and torque converter performance tested in accordance with manufacturer’s specification.

)his unit identifies the com$etence re(uired to o!erhaul $o%er shift transmission usin" hand tools sets, $o%er shift transmission ser!icemanual, s$ecial tools, liftin" e(ui$ment, $uller, tor(ue %rench, measurin" e(ui$ment, and lo" boo& so that $o%er shift transmission ser!icemanual obtained, $o%er shift transmission assembl' remo!ed, $o%er shift transmission com$onents dismantled, com$onents defect ins$ected,$o%er shift transmission com$onents assembled, $o%er shift transmission assembl' installed and $o%er shift transmission $erformance testedin accordance %ith manufacturer-s s$ecification




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CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANI$ATION


CODE NAME : GMA 303

COMPETENC! : 1

CONTENTSTANDARD

performanceH%&

LEARNING STANDARDperformance , condiion

PERFORMANCE CRITERIAperformance,condiion, !andard

"# OVER$AUL MANUAL GEAR'O

"#"# O%ain Gear &o' Ser(ice Man)a* "#"#" E'p*ain !o)rce! +ear %o' !er(ice man)a* inaccordin+ !andard of !er(ice man)fac)red

"#"# E'p*ain proced)re! of ac-)irin+ +ear %o' !er(ice

man)a* in accordin+ !andard of !er(iceman)fac)red

"#"#. Idenif/ +ear %o' !er(ice man)a* in accordin+ 0i1!andard of !er(ice man)fac)red

"#"#2 Deermine !o)rce of +ear %o' !er(ice man)a* inaccordin+ 0i1 !andard of !er(ice man)fac)red

"#"#3 Ac-)ire +ear %o' !er(ice man)a* in accordin+ 0i1!andard of !er(ice man)fac)red

"#"#4 Inerpre +ear %o' !er(ice man)a* in accordin+ 0i1!andard of !er(ice man)fac)red

"#"#5 Idenif/ preca)ion 0arnin+! +i(en %/ !er(ice man)a* in accordin+ 0i1 !andard !er(ice

man)fac)red"## Remo(e Man)a* Gear &o' "##" Li! /pe! of *ifin+ ran!mi!!ion e-)ipmen

"#"#"# E'p*ain proced)re of remo(in+ ran!mi!!ion )ni0i1 !andard !er(ice man)fac)red#

"#"## Un!cre0 ran!mi!!ion %o* 0i1 !andard !er(iceman)fac)red#




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CONTENTSTANDARD

performanceH%&



"#"#.# Mo(in+ o) ran!mi!!ion )ni 0i1 !andard !er(iceman)fac)red#

"#"#2# Di!connec e'erna* aac1men 0i1 !andard!er(ice man)fac)red#"#"#3# S)ppor ran!mi!!ion )ni 0i1 01ee* 6ac7 0i1

!andard !er(ice man)fac)red#"#"#4# Un!cre0 ran!mi!!ion %o* 0i1 !andard !er(ice

man)fac)red#"#"#5# Mo(e o) ran!mi!!ion )ni 0i1 !andard !er(ice

man)fac)red#"#"#8# U!e oo*! or e-)ipmen accordance 0i1 )!er oo*!

man)a* !andard#

"#.# Di!man*e Gear &o'

Componen!

"#"#9# Sae +ear %o' main componen! 0i1 !andard

!er(ice man)fac)red#"#"#":#E'p*ain proced)re of di!a!!em%*in+ +ear %o' par!

and componen! 0i1 !andard !er(iceman)fac)red#

"#"#""#Li! /pe! of !o*(en 0i1 !andard !er(iceman)fac)red#

"#"#"#Idenif/ !oa7in+ par! and componen! 0i1 !o*(en0i1 !andard !er(ice man)fac)red#

"#"#".#Di!a!!em%*e ran!mi!!ion fron co(er 0i1 !andard!er(ice man)fac)red#

"#.#" Di!a!!em%*e +ear %o' par! and componen! !)c1

a!• hifting fork assembly

• !nterlocking mechanism

• "ounter shaft assembly

• #ay shaft assembly"#"#"2#Soa7 par! and componen! 0i1 !o*(en 0i1




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CONTENTSTANDARD

performanceH%&



!andard !er(ice man)fac)red#"#"#"3#Deermine /pe of !o*(en 0i1 !andard !er(ice

man)fac)red#"#"#"4#U!e non;


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CONTENTSTANDARD

performanceH%&



"#4#" In!pec f)ncion a%i*i/ of +ear %o' accordance 0i1!er(ice man)a*

"#4#". A!!em%*e 0i1 meic)*o)! 01en ='in+ +ear%o'a!!em%*/ accordance 0i1 !er(ice man)a*

"#5# Te! Gear &o' Operaion! "#5#" E'p*aine en+ine !arin+ proced)re accordance 0i1!er(ice man)a*

"#5# De!cri%e *ea7a+e in!pec proced)re accordance0i1 !er(ice man)a*

"#5#. Sae +ear %o' e!in+ me1od accordance 0i1!er(ice man)a*

"#5#2 Li! Updain+ *o+ %oo7 accordance 0i1 !er(iceman)a*

"#5#3 Sae c1ec7in+ a** *e(e* of +ear accordance 0i1

!er(ice man)a*"#5#4 App*/ en+ine !arin+ proced)re accordance 0i1

!er(ice man)a*"#5#5 In!pec en+ine *ea7a+e accordance 0i1 !er(ice

man)a*"#5#8 App*/ +ear %o' e!in+ me1od accordance 0i1

!er(ice man)a*"#5#9 Te! a** *e(e* of +ear accordance 0i1 !er(ice

man)a*"#5#": Updae *o+ %oo7 accordance 0i1 !er(ice man)a*


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CODE NAME : GMA 303

COMPETENC! : )

CONTENTSTANDARD

performanceH%&



# O(er1a)*ran!fer %o'

#"# O%ain Tran!fer &o' Ser(iceMan)a*

#"#" Idenif/ So)rce! of ran!fer %o' accordance 0i1man)fac)red !peci=caion!

#"# E'p*ain proced)re! of ac-)irin+ ran!fer %o' !er(ice

man)a* accordance 0i1 man)fac)red!peci=caion!#"#. Deermine !o)rce of ran!fer %o' !er(ice man)a*

accordance 0i1 man)fac)red !peci=caion!#"#2 Ac-)ire ran!fer %o' !er(ice man)a* accordance

0i1 man)fac)red !peci=caion!#"#3 Inerpre ran!fer %o' !er(ice man)a* accordance

0i1 man)fac)red !peci=caion!#"#4 U!e caref)**/ read and o%!er(e preca)ion 0arnin+!

+i(en %/ man)a*## Remo(e Tran!fer &o' A!!em%*/ "#"#"5#Li! /pe! of *ifin+ e-)ipmen accordance 0i1

!er(ice man)a*

##" Li! Me1od of remo(in+ ran!mi!!ion )niaccordance 0i1 !er(ice man)a*

## E'p*ain ec1ni-)e of )n!cre0 ran!fer %o' %o*accordance 0i1 !er(ice man)a*

##. Mo(in+ o) ran!fer %o' )ni accordance 0i1!er(ice man)a*


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CONTENTSTANDARD

performanceH%&



##2 Di!connec e'erna* aac1men accordance 0i1!er(ice man)a*

##3 Fi' *ifin+ !1ac7*e! or !)ppor ran!fer %o' 0i1 6ac7 accordance 0i1 !er(ice man)a*##4 Un!cre0 ran!fer %o' %o* accordance 0i1 !er(ice

man)a*##5 Mo(e o) ran!fer %o' )ni accordance 0i1 !er(ice

man)a*##8 U!e oo*! or e-)ipmen an oder 0i1 p)rpo!e

de!i+ned accordance 0i1 !er(ice man)a*

#.# Di!man*e Tran!fer &o'A!!em%*/

#.#" De=ne Tran!fer main componen! accordance 0i1!er(ice man)a*

#.# E'p*ain proced)re of di!a!!em%*in+ ran!fer %o'

par! and componen! T/pe! of !o*(en accordance0i1 !er(ice man)a*

#.#. Di!a!!em%*e ran!fer %o' fron co(er accordance0i1 !er(ice man)a*

#.#2 Di!a!!em%*e ran!fer %o' par! and componen! accordance 0i1 !er(ice man)a*

#.#3 Soa7 par! and componen! 0i1 !o*(en accordance 0i1 !er(ice man)a*

#2# C1ec7 Tran!fer &o' Componen! #2#" Li! of defec ran!fer %o' componen! accordance0i1 !er(ice man)a*

#2# De=ne proced)re of c1ec7in+ ran!fer %o' par! andcomponen! accordance 0i1 !er(ice man)a*#2#. E'p*ain proced)re o mea!)re of ee1 conac

accordance 0i1 !er(ice man)a*#2#2 Deermine of defec /pe! on ran!fer %o'

accordance 0i1 !er(ice man)a*#2#3 In!pec defec of ran!fer %o' componen !)c1 a!




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CONTENTSTANDARD

performanceH%&



#4#4 E'p*ain ec1ni-)e of i+1en )p ran!fer %o' %o*accordance 0i1 !er(ice man)a*

#4#5 U!e *ifer o p*ace ran!fer %o' a!!em%*/ a *ocaionaccordance 0i1 !er(ice man)a*

#4#8 S*o ran!mi!!ion !1af accordance 0i1 !er(iceman)a*

#4#9 Ti+1en ran!fer %o' %o* accordance 0i1 !er(iceman)a*

#4#": Connec e'erna* aac1men! accordance 0i1!er(ice man)a*

#4#"" Top )p ran!fer %o' oi* accordance 0i1 !er(iceman)a*

#4#" App*/ me1od of in!a**in+ ran!fer %o' a!!em%*/ accordance 0i1 !er(ice man)a*

#5# Te! Tran!fer &o' Operaion! #5#" E'p*ain of en+ine !arin+ proced)re accordance0i1 !er(ice man)a*

#5# De!cri%e *ea7a+e in!pec proced)re accordance0i1 !er(ice man)a*

#5#. Sae Tran!fer %o' e!in+ proced)re accordance0i1 !er(ice man)a*

#5#2 App*/ proced)re en+ine !arin+ accordance 0i1!er(ice man)a*

#5#3 In!pec en+ine *ea7a+e accordance 0i1 !er(iceman)a*

#5#4 App*/ proced)re ran!fer %o' e!in+ accordance0i1 !er(ice man)a*

#5#5 Te! a** *e(e* of ran!fer accordance 0i1 !er(iceman)a*

#5#8 Updae *o+ %oo7 accordance 0i1 !er(ice man)a*




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CONTENTSTANDARD

performanceH%&






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CODE NAME : GMA 303

COMPETENC! : 3

CONTENTSTANDARD

performanceH%&



.# Repair po0era7e o@a!!em%*/

.#"# O%ain Po0er Ta7e O@ Ser(iceMan)a*

.#"#" E'p*ain So)rce of po0er a7e o@ !er(ice man)a*

.#"# Idenif/ proced)re! of ac-)irin+ po0er a7e o@!er(ice man)a*

.#"#. Deermine !o)rce of po0er a7e o@ !er(ice man)a*.#"#2 Ac-)ire po0er a7e o@ !er(ice man)a*

.#"#3 Inerpre po0er a7e o@ !er(ice man)a*

.#"#4 U!e Caref)**/ and o%!er(e preca)ion 0arnin+!+i(en %/ !er(ice man)a*

.## Remo(e po0er Ta7e O@A!!em%*/

.##" Li! /pe! of *ifin+ e-)ipmen accordance 0i1!er(ice! man)a*

.## E'p*ain Me1od of remo(in+ ran!mi!!ion )niaccordance 0i1 !er(ice! man)a*

.##. E'p*ain ec1ni-)e of )n!cre0 po0er a7e o@ %o*accordance 0i1 !er(ice! man)a*

.##2 De!cri%e o mo(in+ o) po0er a7e o@ )niaccordance 0i1 !er(ice! man)a*

.##3 Di!connec e'erna* aac1men accordance 0i1!er(ice! man)a*

.##4 Fi' *ifin+ !1ac7*e! or !)ppor po0er a7e o@ 0i1 6ac7 accordance 0i1 !er(ice! man)a*




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CONTENTSTANDARD

performanceH%&



.##5 U)n!cre0 %o* of po0er a7e o@ fo**o0 %/ ec1ni-)eaccordance 0i1 !er(ice! man)a*

.##8 Mo(e o) po0er a7e o@ )ni accordance 0i1!er(ice! man)a*

.#.# Di!man*e Po0er Ta7e O@A!!em%*/

.#.#" Idenif/ po0er a7e o@ main componen!accordance 0i1 !er(ice! man)a*

.#.# E'p*ain proced)re of di!a!!em%*in+ ran!fer %o'par! and componen! accordance 0i1 !er(ice!man)a*

.#.#. Li! T/pe! of !o*(en accordance 0i1 !er(ice!man)a*

.#.#2 Di!a!!em%*e po0er a7e o@ fron co(er accordance0i1 !er(ice! man)a*

.#.#3 Di!a!!em%*e po0er a7e o@ par! and componen! accordance 0i1 !er(ice! man)a*

.#.#4 Soa7 par! and componen! 0i1 !o*(en accordance 0i1 !er(ice! man)a*

.#2# C1ec7 Po0er Ta7e O@Componen!

.#2#" Li! /pe! of po0er a7e o@ componen! defecaccordance 0i1 !er(ice! man)a*

.#2# E'p*ain proced)re of c1ec7in+ po0er a7e o@ par!and componen! accordance 0i1 !er(ice! man)a*

.#2#. Mea!)rin+ ee1 conac accordance 0i1 !er(ice!man)a*

.#2#2 Deermine /pe! of po0er a7e o@ defec accordance 0i1 !er(ice! man)a*

.#2#3 In!pec po0er a7e o@ componen defec accordance 0i1 !er(ice! man)a*

.#2#4 Mea!)re ee1 conac accordance 0i1 !er(ice!man)a*




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CONTENTSTANDARD

performanceH%&



.#3# A!!em%*e Po0er Ta7e O@Componen!

.#3#" E'p*ain operaion of po0er a7e o@ a!!em%*/accordance 0i1 !er(ice! man)a*

.#3# E'p*ain me1od of rea!!em%*e po0er a7e o@ par!and componen! accordance 0i1 !er(ice! man)a*

.#3#. )!if/ ec1ni-)e of rea!!em%*e po0er a7e o@ fronco(er accordance 0i1 !er(ice! man)a*

.#3#2 )!if/ me1od o c1an+e po0er a7e o@ defecpar! and componen! accordance 0i1 !er(ice!man)a*

.#3#3 Deermine operaion of po0er a7e o@ a!!em%*/ accordance 0i1 !er(ice! man)a*

.#3#4 C1an+e po0er a7e o@ defec par! andcomponen! accordance 0i1 !er(ice! man)a*

.#3#5 Rea!!em%*e po0er a7e o@ par! and

componen!fo**o0 %/ ec1ni-)e accordance 0i1!er(ice! man)a*

.#3#8 App*/ me1od of rea!!em%*e po0er a7e o@ co(er accordance 0i1 !er(ice! man)a*

.#4# In!a** Po0er Ta7e O@ A!!em%*/ .#4#" Li! F)ncion of *ifin+ e-)ipmen accordance 0i1!er(ice! man)a*

.#4# Li! /pe! of po0er a7e o@ oi* accordance 0i1!er(ice! man)a*

.#4#. E'p*ain f)ncion a%i*i/ of po0er a7e o@ accordance0i1 !er(ice! man)a*

.#4#2 U!e *ifer o p*ace po0er a7e o@ a!!em%*/ a*ocaion accordance 0i1 !er(ice! man)a*

.#4#3 S*o ran!mi!!ion !1af accordance 0i1 !er(ice!man)a*

.#4#4 Ti+1en po0er a7e o@ %o* accordance 0i1!er(ice! man)a*

.#4#5 Connec e'erna* aac1men! accordance 0i1!er(ice! man)a*




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CONTENTSTANDARD

performanceH%&



.#4#8 Top )p po0er a7e o@ oi* accordance 0i1 !er(ice!man)a*

.#4#9 Te! f)ncion a%i*i/ of po0er a7e o@ accordance0i1 !er(ice! man)a*

.#5# Te! Po0er Ta7e O@ Operaion! .#5#" Idenif/ proced)re of En+ine !arin+ Lea7a+ein!pec proced)re accordance 0i1 !er(ice! man)a*

.#5# Idenif/ me1od of po0er a7e o@ e!in+accordance 0i1 !er(ice! man)a*

.#5#. E'p*ain o e! a** *e(e* of ran!fer accordance 0i1!er(ice! man)a*

.#5#2 Prepare )pdae *o+ %oo7 accordance 0i1 !er(ice!man)a*

.#5#3 App*/ en+ine !arin+ proced)re accordance 0i1!er(ice! man)a*

.#5#4 In!pec en+ine *ea7a+e accordance 0i1 !er(ice!man)a*

.#5#5 App*/ po0er a7e o@ e!in+ me1od accordance0i1 !er(ice! man)a*

.#5#8 Te! a** *e(e* of ran!fer accordance 0i1 !er(ice!man)a*

.#5#9 Updae *o+ %oo7 accordance 0i1 !er(ice! man)a*




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CODE NAME : GMA 303

COMPETENC! : 4

CONTENTSTANDARD

performanceH%&



2# O(er1a)*di@erenia*a!!em%*/

2#"# O%ain Di@erenia* A!!em%*/Ser(ice Man)a*

2#"#" Idenif/ !o)rce of di@erenia* a!!em%*/ !er(iceman)a*

2#"# E'p*ain proced)re! of ac-)irin+ di@erenia*

a!!em%*/ !er(ice man)a*2#"#. )!if/ di@erenia* a!!em%*/ !er(ice man)a*2#"#2 Deermine !o)rce of di@erenia* a!!em%*/ !er(ice

man)a*2#"#3 Ac-)ire di@erenia* a!!em%*/ !er(ice man)a*2#"#4 Inerpre di@erenia* a!!em%*/ !er(ice man)a*2#"#5 Read preca)ion 0arnin+! +i(en %/ man)a*

2## Remo(e Di@erenia* A!!em%*/ 2##" E'p*ain Di!connecin+ prope**er !1af anddi@erenia* a!!em%*/ accordance 0i1 !er(ice!man)a*

2## Li! T/pe! of di@erenia* oi* accordance 0i1 !er(ice!man)a*

2##. Li! T/pe! of di@erenia* )ni accordance 0i1!er(ice! man)a*

2##2 E'p*ain ec1ni-)e of p)**in+ o) 01ee* !1af fromcenre 1o)!in+ accordance 0i1 !er(ice! man)a*

2##3 E'p*ain proced)re of remo(in+ di@erenia* a!!em%*/accordance 0i1 !er(ice! man)a*




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CONTENTSTANDARD

performanceH%&



2##4 E'p*ain p)**in+ o) 01ee* !1af from cenre 1o)!in+accordance 0i1 !er(ice! man)a*

2##5 Di!connec prope**er !1af and di@erenia* a!!em%*/accordance 0i1 !er(ice! man)a*

2##8 Drain o) di@erenia* oi* accordance 0i1 !er(ice!man)a*

2##9 Re*ea!e e'erna* componen! 0i1 di@erenia*a!!em%*/ accordance 0i1 !er(ice! man)a*

2##": Deermine /pe! of di@erenia* )ni accordance 0i1!er(ice! man)a*

2##"" P)** o) 01ee* !1af from cenre 1o)!in+ accordance0i1 !er(ice! man)a*

2##" App*/ proced)re of remo(in+ di@erenia* a!!em%*/ accordance 0i1 !er(ice! man)a*

2#.# Di!man*e Di@erenia* A!!em%*/ 2#.#" Sae f)ncion of 1/dra)*ic pre!! accordance 0i1!er(ice! man)a*

2#.# Li! di@erenia* )ni par! and componen!accordance 0i1 !er(ice! man)a*

2#.#. E'p*ain proced)re of di!man*in+ di@erenia*a!!em%*/ accordance 0i1 !er(ice! man)a*

2#.#2 E'p*ain o a7in+ o) %earin+ cone from di@erenia*%/ 1/dra)*ic pre!! accordance 0i1 !er(ice! man)a*

2#.#3 E'p*ain Me1od of di!a!!em%*e +ear from !pider+ear accordance 0i1 !er(ice! man)a*

2#.#4 )!if/ Tec1ni-)e of di!a!!em%*e ca!e from %e(e*+ear accordance 0i1 !er(ice! man)a*

2#.#5 Unin!a** pinion !1af %/ p)!1in+ 0i1 1/dra)*icpre!! accordance 0i1 !er(ice! man)a*

2#.#8 Mo)n carrier a!!em%*/ on !)ia%*e !and accordance 0i1 !er(ice! man)a*

2#.#9 Di!a!!em%*e di@erenia* )ni from 1o)!in+


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CONTENTSTANDARD

performanceH%&



accordance 0i1 !er(ice! man)a*2#.#": Ta7e o) %earin+ cone from di@erenia* %/ 1/dra)*ic

pre!! accordance 0i1 !er(ice! man)a*2#.#"" App*/ me1od of di!a!!em%*e +ear from !pider +ear

accordance 0i1 !er(ice! man)a*2#.#" Di!a!!em%*e ca!e from %e(e* +ear fo**o0 %/

proced)re accordance 0i1 !er(ice! man)a*

2#2# C1ec7 Di@erenia* Componen! 2#2#" Li! T/pe! of di@erenia* componen! defecaccordance 0i1 !er(ice! man)a*

2#2# )!if/ me1od of In!pecin+ +ear %ac7 *a!1accordance 0i1 !er(ice! man)a*

2#2#. E'p*ain ec1ni-)e of Ad6)! pinion free *oadad6)!in+ accordance 0i1 !er(ice! man)a*

2#2#2 Specif/ par! and componen! %/ (i!)a*i?e c1ec7from crac7 and 0ear accordance 0i1 !er(ice!man)a*

2#2#3 Deermine /pe! of di@erenia* componen! defec accordance 0i1 !er(ice! man)a*

2#2#4 Vi!)a* c1ec7 par! and componen! from crac7 and0ear accordance 0i1 !er(ice! man)a*#

2#2#5 In!pec +ear %ac7 *a!1 accordance 0i1 !er(ice!man)a*

2#2#8 Ad6)! pinion free *oad accordance 0i1 !er(ice!man)a*

2#3# A!!em%*e Di@erenia*Componen!

2#3#" Li! f)ncion of 1/dra)*ic pre!! accordance 0i1!er(ice! man)a*

2#3# E'p*ain di@erenia* )ni par! and componen!accordance 0i1 !er(ice! man)a*

2#3#. De!cri%e proced)re of a!!em%*in+ di@erenia*componen! accordance 0i1 !er(ice! man)a*

2#3#2 E'p*ainMe1od of rea!!em%*e %e(e* +ear o ca!e




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performanceH%&



accordance 0i1 !er(ice! man)a*2#3#3 E'p*ain Me1od of rea!!em%*e !pider +ear o +ear

accordance 0i1 !er(ice! man)a*2#3#4 Rein!a** pinion !1af %/ p)!1in+ 0i1 1/dra)*ic

pre!! accordance 0i1 !er(ice! man)a*2#3#5 Rea!!em%*e %e(e* +ear o ca!e accordance 0i1

!er(ice! man)a*2#3#8 Rea!!em%*e !pider +ear o +ear accordance 0i1

!er(ice! man)a*2#3#9 Pre!! %earin+ cone o di@erenia* accordance 0i1

!er(ice! man)a*2#3#": App*/ a!!em%*in+ di@erenia* componen!

proced)re accordance 0i1 !er(ice! man)a*

2#4# In!a** Di@erenia* A!!em%*/ 2#4#" Li! F)ncion of di@erenia* )ni accordance 0i1!er(ice! man)a*

2#4# Li! F)ncion of di@erenia* oi* accordance 0i1!er(ice! man)a*

2#4#. Specif/ Tec1ni-)e of pre!!in+ in 01ee* !1af fromcenre 1o)!in+ accordance 0i1 !er(ice! man)a*

2#4#2 E'p*ain Proced)re of in!a**in+ di@erenia* a!!em%*/accordance 0i1 !er(ice! man)a*

2#4#3 Demon!rae E'p*ain connecin+ prope**er !1af anddi@erenia* a!!em%*/ accordance 0i1 !er(ice!man)a*

2#4#4 Demon!rae oppin+ )p di@erenia* oi* accordance

0i1 !er(ice! man)a*2#4#5 Deermine f)ncion of di@erenia* )ni accordance

0i1 !er(ice! man)a*2#4#8 Pre!! in 01ee* !1af from cenre 1o)!in+

accordance 0i1 !er(ice! man)a*2#4#9 App*/ proced)re of in!a**in+ di@erenia* a!!em%*/




22/37


CONTENTSTANDARD

performanceH%&



accordance 0i1 !er(ice! man)a*2#4#": Connec prope**er !1af and di@erenia* a!!em%*/

accordance 0i1 !er(ice! man)a*2#4#"" Fi' e'erna* componen! o di@erenia* a!!em%*/

accordance 0i1 !er(ice! man)a*2#4#" Top )p di@erenia* oi* accordance 0i1 !er(ice!

man)a*

2#5# Te! Di@erenia* A!!em%*/Operaion!

2#5#" Proced)re En+ine !arin+2#5# Proced)re Lea7a+e in!pec2#5#. Me1od of di@erenia* a!!em%*/ e!in+2#5#2 Updain+ *o+ %oo72#5#3 App*/ proced)re of en+ine !arin+2#5#4 In!pec en+ine *ea7a+e

2#5#5 App*/ e!in+ di@erenia* performance me1od2#5#8 Updae *o+ %oo72#5#9 Ne(er r)n 1e en+ine in con=ned !pace! 01ic1 are

no e-)ipped 0i1 ade-)ae (eni*aion for e'1a)!+a! e'racion

2#5#": Tid/ )p 0or7in+ area




23/37


24/37


CONTENTSTANDARD

performanceH%&



3#.# Di!man*e Fina* Dri(eComponen!

3#.#" Operaion of p*anear/ +ear3#.# F)ncion of p*anear/ +ear3#.#. Proced)re of di!man*in+ +ear %earin+ and 1r)!

0a!1er!3#.#2 Di!a!!em%*e =na* dri(e co(er3#.#3 Di!a!!em%*e =na* dri(e p*anear/ +ear3#.#4 Unin!a** +ear %earin+ and 1r)! 0a!1er!

3#2# C1ec7 Fina* Dri(e Par! AndComponen!

3#2#" T/pe! of =na* dri(e defec!3#2# C1ec7in+ componen! for !er(icea%i*i/ me1od3#2#. C1ec7in+ componen! from crac7 and 0ear#3#2#2 Deermine /pe! of =na* dri(e! defec!3#2#3 In!pec componen! for !er(icea%i*i/3#2#4 In!pec componen! from crac7 and 0ear#

3#2#5 Con!cienio)! 01en mea!)re 0ear par!

3#3# A!!em%*e Fina* Dri(eComponen!

3#3#" Deermine f)ncion of =na* dri(e componen!3#3# Rea!!em%*in+ =na* dri(e p*anear/ +ear me1od3#3#. Proced)re of a!!em%*in+ =na* dri(e componen!3#3#2 Rea!!em%*e +ear %earin+ and 1r)! 0a!1er!3#3#3 Rea!!em%*e =na* dri(e p*anear/ +ear3#3#4 Rein!a** =na* dri(e co(er3#3#5 App*/ a!!em%*in+ =na* dri(e componen! proced)re

3#4# In!a** Fina* Dri(e A!!em%*/ 3#4#" Operaion of =na* dri(e3#4# F)ncion a%i*i/ of =na* dri(e3#4#. Proced)re of in!a**in+ =na* dri(e a!!em%*/3#4#2 T/pe! of *)%ricaion oi*3#4#3 Deermine operaion of =na* dri(e3#4#4 Deermine f)ncion a%i*i/ of =na* dri(e3#4#5 App*/ in!a**in+ =na* dri(e a!!em%*/ proced)re3#4#8 Top )p *)%ricaion oi*




25/37


CONTENTSTANDARD

performanceH%&



3#5# Te! Fina* Dri(e Operaion! 3#5#" En+ine !arin+ proced)re3#5# Lea7a+e in!pec proced)re3#5#. Fina* dri(e e!in+ proced)re3#5#2 Updain+ *o+ %oo73#5#3 App*/ en+ine !arin+ proced)re3#5#4 In!pec en+ine *ea7a+e3#5#5 App*/ =na* dri(e e!in+ proced)re3#5#8 Updae *o+ %oo73#5#9 Ne(er r)n 1e en+ine in con=ned !pace! 01ic1 are


3#5#": Tid/ )p 0or7in+ area




26/37





CODE NAME : GMA 303

COMPETENC! : *

CONTENTSTANDARD

performanceH%&



4# O(er1a)*p*anear/ +ear!/!em

4#"# O%ain P*anear/ Gear S/!emSer(ice Man)a*

4#"#" So)rce! of p*anear/ +ear !/!em !er(ice man)a*4#"# Proced)re of ac-)irin+ p*anear/ +ear !/!em

!er(ice man)a*4#"#. P*anear/ +ear !/!em !er(ice man)a*4#"#2 Deermine !o)rce of p*anear/ +ear !/!em !er(ice

man)a*4#"#3 Ac-)ire p*anear/ +ear !/!em !er(ice man)a*4#"#4 Inerpre p*anear/ +ear !/!em !er(ice man)a*4#"#5 Caref)**/ read and o%!er(e preca)ion 0arnin+!

+i(en %/ man)a*

4## Remo(e P*anear/ Gear S/!em 4##" Operaion of p*anear/ +ear !/!em4## T/pe! of +ear4##. F)ncion of p*anear/ +ear4##2 Me1od of remo(in+ p*anear/ +ear !/!em

4##3 Deermine operaion of p*anear/ +ear !/!em4##4 Deermine /pe! of +ear4##5 Deermine f)ncion of p*anear/ +ear4##8 App*/ remo(in+ p*anear/ +ear !/!em4##9 Lif and 1and*e a** 1ea(/ componen! )!in+ *ifin+

e-)ipmen of ade-)ae capaci/




27/37


CONTENTSTANDARD

performanceH%&



4#.# Di!man*e P*anear/ GearA!!em%*/ 4#.#" T/pe! of +ear4#.# Me1od of di!man*in+ p*anear/ +ear a!!em%*/4#.#. Deermine /pe! of +ear4#.#2 Di!a!!em%*e p*anear/ +ear a!!em%*/

4#2# C1ec7 P*anear/ GearComponen!

4#2#" T/pe! of p*anear/ +ear componen! defec4#2# C1ec7in+ p*anear/ +ear par! and componen!

proced)re4#2#. Mea!)rin+ ee1 conac4#2#2 Deermine /pe! of p*anear/ +ear defec4#2#3 In!pec p*anear/ +ear componen defec4#2#4 Mea!)re ee1 conac

4#2#5 Con!cienio)! 01en mea!)re ee1 conac

4#3# A!!em%*e P*anear/ GearA!!em%*/

4#3#" F)ncion of +ear4#3# Proced)re of a!!em%*in+ p*anear/ +ear a!!em%*/4#3#. Deermine f)ncion of +ear4#3#2 App*/ rea!!em%*e p*anear/ +ear a!!em%*/

proced)re4#3#3 Con!cienio)! 01en mea!)re ee1 conac

4#4# In!a** P*anear/ Gear S/!em 4#4#" Operaion of p*anear/ +ear !/!em4#4# T/pe! of +ear

4#4#. F)ncion of p*anear/ +ear4#4#2 Proced)re of in!a**in+ p*anear/ +ear !/!em4#4#3 Tr/in+ f)ncion a%i*i/ of +ear %o'4#4#4 Connecin+ e'erna* aac1men!4#4#5 Deermine operaion of p*anear/ +ear !/!em4#4#8 Deermine /pe! of +ear




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CONTENTSTANDARD

performanceH%&



4#4#9 Deermine f)ncion of p*anear/ +ear4#4#": App*/ proced)re of in!a**in+ p*anear/ +ear !/!em4#4#"" Connec e'erna* aac1men!

4#4#" Tr/ f)ncion a%i*i/ of +ear %o'4#4#". A(oid !p*a!1 +ear %o' oi* o !7in,


29/37





CODE NAME : GMA 303

COMPETENC! :

CONTENTSTANDARD

performanceH%&



5# O(er1a)* or-)econ(erer

5#"# O%ain Tor-)e Con(erer Ser(iceMan)a*

5#"#" So)rce! of or-)e con(erer !er(ice man)a*5#"# Proced)re of ac-)irin+ or-)e con(erer !er(ice

man)a*5#"#. Tor-)e con(erer !er(ice man)a*5#"#2 Deermine !o)rce of or-)e con(erer !er(ice

man)a*5#"#3 Ac-)ire or-)e con(erer !er(ice man)a*5#"#4 Inerpre or-)e con(erer !er(ice man)a*5#"#5 Caref)**/ read and o%!er(e preca)ion 0arnin+!

+i(en %/ man)a*

5## Remo(e Tor-)e Con(ererA!!em%*/

5##" Principa* of or-)e con(erer5## T/pe! of )ni(er!a* co)p*in+5##. Proced)re of remo(in+ or-)e con(erer a!!em%*/5##2 U!in+ *ifer o mo(e o) or-)e con(erer

5##3 Di!connec e'erna* aac1men!5##4 Unin!a** )ni(er!a* co)p*in+5##5 Un!cre0 or-)e con(erer mo)nin+ %o*!5##8 U!e *ifer o mo(e o) or-)e con(erer5##9 Lif and 1and*e a** 1ea(/ componen! )!in+ *ifin+

e-)ipmen of ade-)ae capaci/


Module Page 2!/40 Document Page 2!


30/37


CONTENTSTANDARD

performanceH%&



5#.# Di!man*e Tor-)e Con(ererComponen! 5#.#" Tor-)e con(erer par! and componen!5#.# Proced)re of di!man*in+ or-)e con(erercomponen!

5#.#. Di!a!!em%*e or-)e con(erer par! andcomponen! !)c1 a!

• !mpeller

• Turbine

• tator

• (earing

5#.#2 App*/ proced)re of di!man*in+ or-)e con(erercomponen!

5#2# C1ec7 Tor-)e Con(ererComponen!

5#2#" T/pe! of or-)e con(erer componen! defa)*5#2# C1ec7in+ for re)!a%i*i/ of or-)e con(erer

componen!5#2#. Mea!)rin+ r)nnin+ c*earance5#2#2 App*/ ec1ni-)e of c1ec7in+ %earin+ condiion5#2#3 T/pe! of or-)e con(erer componen! defa)*5#2#4 In!pec re)!a%i*i/ of or-)e con(erer componen!5#2#5 Mea!)re r)nnin+ c*earance %e0een5#2#8 Impe**er and )r%ine5#2#9 Saor and impe**er

5#2#": App*/ ec1ni-)e of c1ec7in+ %earin+ condiion5#2#"" Do no )!e pero*, paran or o1er !o*(en oremo(e oi* from !7in

5#2#" Con!cienio)! 01en mea!)re 0ear par!




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CONTENTSTANDARD

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5#3# A!!em%*e Tor-)e Con(ererComponen!

5#3#" Tor-)e con(erer par! and componen!5#3# Proced)re of rea!!em%*in+ or-)e con(erer

componen!

5#3#. Rea!!em%*e or-)e con(erer par! and componen!5#3#2 App*/ proced)re of rea!!em%*in+ or-)e con(erer

componen!5#3#3 Do no )!e pero*, paran or o1er !o*(en o

remo(e oi* from !7in5#3#4 Con!cienio)! 01en mea!)re 0ear par!

5#4# In!a** Tor-)e Con(ererA!!em%*/

5#4#" De!cri%e Operaion of or-)e con(erer5#4# )!if/ F)ncion a%i*i/ of or-)e con(erer5#4#. E'p*ain Proced)re of in!a**in+ or-)e con(erer

componen!

5#4#2 Connecin+ e'erna* aac1men!5#4#3 Toppin+ )p or-)e con(erer oi*5#4#4 Tr/in+ f)ncion a%i*i/ of or-)e con(erer5#4#5 Deermine operaion of or-)e con(erer5#4#8 Deermine f)ncion a%i*i/ of or-)e con(erer5#4#9 App*/ in!a**in+ or-)e con(erer componen!

proced)re5#4#": Connec e'erna* aac1men!5#4#"" Top )p or-)e con(erer oi*5#4#" Tr/ f)ncion a%i*i/ of or-)e con(erer5#4#". A(oid !p*a!1 or-)e con(erer oi* o !7in,


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CONTENTSTANDARD

performanceH%&



5#5#4 App*/ en+ine !arin+ proced)re 5#5#5 In!pec p*anear/ +ear !/!em *ea7a+e5#5#8 App*/ or-)e con(erer e!in+ proced)re

5#5#9 Te! a** *e(e* of +ear5#5#": Updae *o+ %oo75#5#"" Ne(er r)n 1e en+ine in con=ned !pace! 01ic1 are


5#5#" Beep 0or7 area! c*ean, )nc*)ered and free of !pi**!5#5#". Tid/ )p 0or7in+ area




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CODE NAME : GMA 303

COMPETENC! : ,

CONTENTSTANDARD

performanceH%&



8# O(er1a)* po0er!1ifran!mi!!ion

8#"# O%ain Po0er S1if Tran!mi!!ionSer(ice Man)a*

8#"#" Idenif/ ISo)rce! of po0er !1if ran!mi!!ion !er(iceman)a*

8#"# E'p*ain Proced)re of ac-)irin+ po0er !1ifran!mi!!ion !er(ice man)a*

8#"#. )!if/ Po0er !1if ran!mi!!ion !er(ice man)a*8#"#2 Deermine !o)rce of po0er !1if ran!mi!!ion

!er(ice man)a*8#"#3 Ac-)ire po0er !1if ran!mi!!ion !er(ice man)a*8#"#4 Inerpre po0er !1if ran!mi!!ion !er(ice man)a*

Read preca)ion 0arnin+! +i(en %/ man)a*8## Remo(e Po0er S1if

Tran!mi!!ion A!!em%*/8##" Li! T/pe! of ran!mi!!ion oi* accordance 0i1

!er(ice man)a*8## E'p*ain Operaion of po0er !1if ran!mi!!ion

accordance 0i1 !er(ice man)a*8##. Demon!rae Proced)re of remo(in+ po0er !1if

accordance 0i1 !er(ice man)a* ran!mi!!ion8##2 Demon!rae Ta7in+ o) po0er !1if ran!mi!!ion

)ni accordance 0i1 !er(ice man)a*8##3 Drain ran!mi!!ion oi* accordance 0i1 !er(ice

man)a*8##4 Di!connec e'erna* aac1men accordance 0i1




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CONTENTSTANDARD

performanceH%&



!er(ice man)a*8##5 Loo!en po0er !1if mo)nin+ %o*! accordance 0i1

!er(ice man)a*

8##8 Ta7e o) po0er !1if ran!mi!!ion )ni accordance0i1 !er(ice man)a*

8##9 App*/ proced)re of remo(in+ po0er !1ifran!mi!!ion accordance 0i1 !er(ice man)a*

8#.# Di!man*e Po0er S1if Tran!mi!!ion Componen!

8#.#" E'p*ain F)ncion of po0er !1if ran!mi!!ioncomponen! accordance 0i1 !er(ice man)a*

8#.# De!cri%e Operaion of po0er !1if ran!mi!!ioncomponen! accordance 0i1 !er(ice man)a*

8#.#. Demon!rae Proced)re of di!man*in+ po0er !1ifran!mi!!ion componen accordance 0i1 !er(ice

man)a*8#.#2 Unin!a** po0er !1if ran!mi!!ion 1/dra)*ic conro*(a*(e accordance 0i1 !er(ice man)a*

8#.#3 Ta7e o) or-)e con(erer a!!em%*/ accordance0i1 !er(ice man)a*

8#.#4 Di!a!!em%*e po0er !1if ran!mi!!ion componen!)c1 a!

• "lutch packs assembly

• Planetary gear sets

• peed gear sets

• (earing and seal

8#2# C1ec7 Po0er S1if Tran!mi!!ionComponen!

8#2#" Li! T/pe! of po0er !1if ran!mi!!ion componen!defec! accordance 0i1 !er(ice man)a*

8#2# Specif/ Me1od of c1ec7in+ componen! from crac7,%ro7en and 0orn;o) accordance 0i1 !er(iceman)a*




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CONTENTSTANDARD

performanceH%&



8#2#. Demon!rae Mea!)rin+ and ad6)!in+ end;p*a/,pre;*oad and %ac7*a!1 accordance 0i1 !er(iceman)a*

8#2#2 Demon!rae C1an+in+ defec par! accordance0i1 !er(ice man)a*

8#2#3 Deermine /pe! of po0er !1if ran!mi!!ioncomponen! defec! accordance 0i1 !er(iceman)a*

8#2#4 In!pec componen! from crac7, %ro7en and 0orn;o) accordance 0i1 !er(ice man)a*

8#2#5 Mea!)re end;p*a/, pre;*oad and %ac7*a!1 and do nece!!ar/ ad6)!men accordance 0i1 !er(iceman)a*

8#2#8 C1an+e defec par! accordance 0i1 !er(ice

man)a*8#3# A!!em%*e Po0er S1if Tran!mi!!ion Componen!

8#3#" E'p*ain Operaion of po0er !1if ran!mi!!ioncomponen! accordance 0i1 !er(ice man)a*

8#3# E'p*ain F)ncion a%i*i/ of po0er !1if ran!mi!!ionaccordance 0i1 !er(ice man)a* componen!accordance 0i1 !er(ice man)a*

8#3#. Demon!rae Proced)re of rea!!em%*in+ po0er !1ifran!mi!!ion componen accordance 0i1 !er(iceman)a*

8#3#2 Rea!!em%*e po0er !1if ran!mi!!ion componen!)c1 a!

• "lutch packs assembly

• Planetary gear sets

• peed gear sets

• (earing and seal8#3#3 Rein!a** po0er !1if ran!mi!!ion 1/dra)*ic conro*

(a*(e accordance 0i1 !er(ice man)a*




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CONTENTSTANDARD

performanceH%&



8#3#4 Fi' or-)e con(erer a!!em%*/ accordance 0i1!er(ice man)a*

8#4# In!a** Po0er S1if Tran!mi!!ionA!!em%*/

8#4#" Li! F)ncion of ran!mi!!ion oi* accordance 0i1!er(ice man)a*

8#4# E'p*ain F)ncion a%i*i/ of po0er !1if ran!mi!!ionaccordance 0i1 !er(ice man)a*

8#4#. Demon!rae Proced)re of In!a**in+ po0er !1ifran!mi!!ion accordance 0i1 !er(ice man)a*

8#4#2 Demon!rae Toppin+ )p ran!mi!!ion oi*accordance 0i1 !er(ice man)a*

8#4#3 P*ace po0er !1if ran!mi!!ion )ni o *ocaion accordance 0i1 !er(ice man)a*

8#4#4 Ti+1en po0er !1if mo)nin+ %o*! accordance 0i1

!er(ice man)a*8#4#5 Connec e'erna* aac1men accordance 0i1!er(ice man)a*

8#4#8 Top )p ran!mi!!ion oi* accordance 0i1 !er(iceman)a*

8#4#9 App*/ proced)re of in!a**in+ po0er !1ifran!mi!!ion# accordance 0i1 !er(ice man)a*

8#5# Te! Po0er S1if Tran!mi!!ionPerformance

8#5#" Spicif/ en+ine !arin+ proced)re accordance 0i1!er(ice man)a*

8#5# Spicif / Lea7a+e in!pec proced)re accordance 0i1!er(ice man)a*

8#5#. E'p*ain proced)re of po0er !1if ran!mi!!ione!in+ accordance 0i1 !er(ice man)a*

8#5#2 E'p*ain Updae *o+ %oo7 accordance 0i1 !er(iceman)a*

8#5#3 )!if/ o e! a** *e(e* of +ear accordance 0i1!er(ice man)a*




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CONTENTSTANDARD

performanceH%&



8#5#4 App*/ en+ine !arin+ proced)re accordance 0i1!er(ice man)a*

8#5#5 In!pec po0er !1if ran!mi!!ion !/!em *ea7a+e

accordance 0i1 !er(ice man)a*8#5#8 App*/ po0er !1if ran!mi!!ion e!in+ proced)re

accordance 0i1 !er(ice man)a*8#5#9 Te! a** *e(e* of +ear accordance 0i1 !er(ice

man)a*8#5#": Updae *o+ %oo7 accordance 0i1 !er(ice man)a*



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