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TABLE OF CONTENTS
LAB 1
ELECTRONIC CIRCUIT TESTING AND TROUBLESHOOTING
Page
LEARNING OBJECTIVES 3
INTRODUCTION 3
CONTENTS OF THIS LAB 3
WHAT YOU WILL ALSO NEED FOR THIS LAB 4
PREREQUISITES 4
REFERENCES 4
EXPERIMENT 1 5
EXPERIMENT 2 6
EXPERIMENT 3 8
EXPERIMENT 4 10
EXPERIMENT 5 12
EXAMINATION 14
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LAB 2W
ELECTRONIC CIRCUIT TESTING AND TROUBLESHOOTING
LEARNING OBJECTIVES
When you complete this lab, you will be able to:
1. Name the measurements you can make with a digital multimeter.
2. Use a digital multimeter to measure voltage, current and resistance.
3. Construct a power supply circuit and demonstrate its operation.
4. Troubleshoot the power supply with a digital multimeter.
INTRODUCTION
This lab introduces you to the digital multimeter. It is by far the most useful
of all electronic test instruments. You can measure DC and AC voltages,
DC current, and resistance. It is the primary test instrument in almost all
electronic testing, troubleshooting and servicing. In this lab you will learn to
use the meter.
This lab also includes a power supply kit. All electronic equipment contains
some kind of power supply that takes the AC power line input and converts
it to one or more DC voltages that power the electronic circuits. A great
deal of troubleshooting involves power supplies. Of all the circuits in
electronic equipment, the power supply is one of the most likely to fail. In
this lab, you will build a typical power supply then learn how to test and
troubleshoot it with the multimeter. You will also be able to use the power
supply later in the program and for your own projects.
CONTENTS OF THIS LAB
With this lab you should have received the Elenco M-1000C digital
multimeter and the Elenco XP-15K power supply kit. You will also receive
an envelope of additional resistors: 2.5 ohms, 5 watt and 75 ohms, 5 watts.
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WHAT YOU WILL ALSO NEED FOR THIS LAB
You will also need some common hand tools and other items to complete the
project. These items are listed below.
Soldering iron (small tip, low wattage, 15-35 watts)Side cutters (small size)
Needle nose pliers (small size)
Small standard screwdriver (flat blade and Philips types)
Wire strippers or knife
Safety Goggles (highly recommended when soldering)
9 volt battery
Typical alkaline cell (size AA, C or D)
You can purchase the tools and batteries at any hardware store. Most RadioShack stores also have these items. You should have received the soldering
iron as part of Lab 1 in this program.
The experiments in this Lab will use the multimeter and some of the
components from the power supply kit before you build the kit.
PREREQUISITES
You should have completed course EET 104 before completing this Lab.
REFERENCESIf you need to refresh your memory on any of the subject matter in this Lab,
refer back to the text Crash Course in Electronics Technology. Unit 12 on
power supplies and Unit 15 on Test Equipment and Troubleshooting will be
especially helpful.
EXPERIMENT 1
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MULTIMETER FAMILIARIZATION
OBJECTIVE
Become familiar with the capabilities of the digital multimeter.
PROCEDURE
1. Unpack the M-1000C multimeter. Set the test leads aside for the
moment and find the operator’s instruction manual.
2. Read all of the operator’s instruction manual.
3. Answer the following questions.
a. What is the power supply for this multimeter?
b. List the four main characteristics the meter will measure.
c. Can the meter measure AC current?
d. What is the maximum AC voltage the meter can measure?e. What is the lowest DC voltage range?
f. What is the maximum DC current range?
g. Give the resistance measuring range of the meter.
h. What two semiconductor devices can be tested with this meter?
i. What is a continuity test?
j. The red test lead is plugged into the ________ jack on the
meter and the black lead is plugged into the _______ jack.
Check your answers in the next section.
FOLLOW UP
Here are the answers to the questions above.
a. A 9 volt battery.
b. DC voltage, AC voltage, DC current, and resistance.
c. No, AC current cannot be measured.
d. The maximum AC voltage that can be measured is 750 volts.
e. 200 mV
f. 10 amperesg. Less than 200 ohms up to 2 Megohms (2000K ohms).
h. Diodes and bipolar transistors.
i. A continuity test is a resistance measurement to see if a low
resistance electrical path (continuity) exists between two points.
j.
k. V ΏmA, COM
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EXPERIMENT 2
USING THE MULTIMETER
OBJECTIVE
To use the multimeter to measure DC and AC voltages, resistance and
continuity.
PROCEDURE
1. Connect the test leads to the meter: red to V ΏmA and black to
COM.
2. Set the meter to read DC voltage. Use the 20 volt range. Note:
Always select the range just above the expected voltage. 3. Locate a 9 volt battery and test it with the meter. Put the red lead
on the positive terminal and the black lead on the negativeterminal. Record the voltage. ________________
4. Reverse the test leads on the battery terminals, red to negative and
black to positive. What does the display read? ______________
5. Repeat step 3 using an alkaline cell (size D, C, AA or AAA).
______________________
6. Repeat step 4 using the same alkaline cell. ___________________
7. Set the meter to read AC voltage on the 200 volt range.
8. Insert the probes into a convenient AC wall outlet.
BE EXTREMELY CAREFUL NOT TO SHORT THE LEADS
OR TOUCH THE METAL PART OF THE PROBES AS A
SHOCK WILL RESULT!! Measure and record the AC voltage. _____________
9. Locate the parts for the XP-15K power supply. In one of the
plastic bags, find the two color-coded resistors.
10. Read the color codes for the two resistors and record their values.
___________________, ___________________
11. Set the multimeter for measuring resistance. Use the 200 or 2000
ohm ranges as needed.
12. Measure the two resistors with the meter and record the values. _____________________, ______________________
How do your color code values compare to the measured values?
Are the resistors within tolerance?
13. Locate the AC power cord for the power supply kit. Use the
multimeter to check for continuity between the AC plug prongs
and the unconnected wires at the other end of the cable.
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14. Set the mulitmeter to measure continuity. (2000 ohm range)
15. Connect one test lead to an AC plug prong then check both of the
bare wires for an indication. Repeat with the other prong and wire.
What resistance value do you measure? ___________________
16. Find the two 1N4001 diodes in the power supply parts bag.
17. Test both diodes with the multimeter. Record the forward voltages
for both diodes. _________________, ___________________
18. What reading does the meter give if the diode is not connected in
the forward biased condition?
FOLLOW UP
In testing the 9 volt battery, you should have measured 9 volts or a bit
more. A new fresh 9 volt battery may read as high as 9.25 volts. An
alkaline cell, regardless of its size, should measure 1.54 volts if new.
When you reversed the leads, you should have measured the samevoltage but a negative sign was displayed indicating that the leads are
reversed.
The AC voltage measurement should have produced a voltage of about
120 volts. The actual value will vary in your area from about 110 to 125
volts depending upon the time and your distance from the power station.
The two resistors from the power supply kits are 130 ohms and 1500
ohms (1.5K) with a tolerance of ± 5%. The range on the 130 ohm
resistor is ± 6.5 ohms. The resistor is within tolerance if it is in the 123.5
to 136.5 ohm range. The range on the 1500 ohm resistor is ± 75 ohms.
The OK range is 1425 to 1575 ohms. Your readings on the meter should
have been within these ranges.
A continuity test should have produced a buzz when you found the wire
connected the AC plug prong. If the meter does not buzz, a resistance
reading of zero provides the correct indication. No connection or an
open circuit produces a 1 in the left hand position on the LCD display.
Your testing of the diodes should have produced readings in the 450 mV
range. The negative (black) lead should have been connected to the
diode cathode (end of the diode with the band). Reversing the diode
produces a meter reading of 1 indicating an open circuit or very high
resistance.
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EXPERIMENT 3
BUILDING THE POWER SUPPLY KIT
OBJECTIVE
To assemble the power supply kit and verify its operation.
PROCEDURE
Constructing the Kit
1. Unpack the Elenco XP-15K. Make sure you have all the parts.
2. Read the entire Assembly and Instruction Manual to be sure of what you are going to do. Gather all of your tools and materials.
3. If you have not soldered for a while, be sure to read the Soldering
Techniques section on page 2.
4. Follow the directions given in the manual to assemble the kit. Stop
on page 6 of the manual after you have completed the line cord
assembly. Do not put the power supply in its box yet as you will
be making some measurements on the circuit.
5. Before testing the unit, go back and double check your wiring and
component installation. Be sure all connections are soldered and
all the parts are in the right place.
Testing the Power Supply
1. Plug in the AC line cord.
2. Set your multimeter for DC voltage measurements on the 20 volt
range. Touch the probes to the power supply output terminals.
You should read a voltage between about 1 and 15 volts.
3. Vary the voltage control to see that the output voltage varies from
1.25 volts to 15 volts. If you can vary the voltage control on thefront panel, the power supply is operating properly.
4. Go on to the section called Testing the XP-15 Power Supply on
page 7 of the manual. Perform the tests indicated. If you get the
results specified, the unit is working satisfactorily.
5. In the test procedure on page 7, notice that you are looking for a
0.1 volt decrease in output voltage when you connect the load.
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What is the reason for this test and what name is given to this
characteristic of the power supply?
6. If the unit does not work as specified, go to the troubleshooting
section in the manual on page 9. Troubleshoot the power supply
given the details on page 9. Some things to look for are:
a. Unsoldered or poorly soldered connections.
b. Diodes installed backwards.
c. Electrolytic capacitors installed backward.
d. Regulator IC wired incorrectly.
e. Wires not connected to anything.
7. If you find a problem, correct it then repeat the tests in the steps
above.
8. If you cannot find the problem, contact AII with the details on your
problem.
FOLLOW UP
When you connect a load to a power supply, the output voltage will
naturally drop. This is caused by an increased voltage drop across the
regulator series pass transistor, the transformer windings, diodes and a
decreased capacitor charge. This output deviation is what the regulator IC
corrects for. Without the regulator, the output could drop up to several volts
when a load is applied. The regulator compensates for any output variations.
With the regulator the drop is only 0.1 volt maximum which is very good.
This characteristic of the power supply is referred to as its regulation. If you
will look at the specifications of the power supply on page 2 of the manual,
you will see a load specification of 0.1 volt which is the maximum amount
the output will change with maximum load applied.
Note the line regulation specification on page 2 also. If the AC input line
voltage should change, and it does by several volts during the day, the power
supply output voltage will also change. The regulator IC corrects for this as
well and there will be a maximum variation of 0.1 volt.
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EXPERIMENT 4
POWER SUPPLY ANALYSIS
OBJECTIVE
Study the power supply circuit and its operation.
PROCEDURE
1. Read the sections Circuit Description and Regulator Circuit on
pages 7 and 8 of the power supply manual.
2. If you have difficulty understanding any of this material, review
Unit 12 in your text Crash Course in Electronics Technology.
3. Answer the following questions about the circuit. Refer to the
schematic diagram on page 10 of the manual.
a. What type of rectifier is used in this circuit? b. Which part is the filter capacitor?
c. Which two components determine the output voltage?
d. The IC input voltage from the rectifier diodes is higher than the
regulator output voltage. What happens to the difference
between the two voltages?
e. Where would you put an off/on switch in this circuit?
f. Does the regulator IC reduce the amount of ripple at the output?
4. Take the Quiz on page 9 of the manual and check your answers.
FOLLOW UP
As a quick review of the power supply, the transformer steps the 120
volts AC line down to about 36 volts that is center tapped to provide two
sources of 18 volts to the diodes. The diodes form a typical full wave
rectifier. C1 is an electrolytic capacitor that filters the pulsating DC into
a more constant DC. There is about 2.5 volts of AC ripple at this point in
the circuit.
The IC regulator compensates for AC line voltage or load changes tomaintain a constant output voltage. This voltage is determined by the
values of R1 and the pot VR1. C2 is an additional filter capacitor. The
regulator IC does reduce the ripple because the circuit compensates for
output voltage variations and ripple is such a variation.
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The specific answers to the questions in step 3 are:
a. Full wave
b. C1
c. R1 and VR1
d. The difference between the IC input and output voltages
appears across the regulator series pass transistor. This is the
circuit operating voltage. The IC input is always about 20 volts
while the output varies depending upon how the output voltage
is set. If the output is set to 12 volts there will be 20 – 12 = 8
volts across the transistor. This difference voltage is lost and
causes high power dissipation in the series pass transistor. This
power is dissipated by attaching the IC to a metal “heat sink”
that helps to absorb the excess heat and protect the IC.
e. The most common place for an on/off switch is in series with
the AC line and the transformer primary winding.f. Yes, the regulator does reduce the output ripple considerably.
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EXPERIMENT 5
POWER SUPPLY TROUBLESHOOTING
OBJECTIVE
To learn a method of locating a problem in a power supply.
PROCEDURE
1. At this point, your power supply should be working but not yet
installed in its box.
2. Check to remove any resistors from the output terminals.
3. Assume that the power supply does not work. That means that you
do not get the desired DC voltage at the output. You would
determine that by a voltage measurement with your multimeter.
Assume the output is zero. 4. Look at the schematic diagram of the power supply on page 10 of
the manual. There are about a half dozen or so reasons why the
output is zero. But as a starting point, note that if the output is
shorted, the output would be zero. So be sure to remove any load
before doing any troubleshooting.
5. If the output is still zero, the capacitor C2 may be shorted. You
could remove one lead of this capacitor and remeasure the output.
If you do get a reading, C2 was shorted and you can replace it.
6. Next, the IC may be bad. One quick way to check this is to
measure the voltage at the input to the regulator at pin 1 on the
terminal strip. It should be about 20 volts DC. If you do measure
20 volts but zero output, then the IC is bad. Or resistors R1 or
VR1 may be open.
7. Turn on the power supply and measure this voltage yourself.
8. If there is no DC at the output of the rectifier, the LED will be off.
This could be caused by a shorted C1 or open or shorted diodes.
You can remove one lead of C1 and then remeasure. If you get a
DC voltage, C1 was shorted and you can replace it.
9. If you do not get a DC voltage, then one or both of the diodes may be bad. You can remove them and test them with your meter then
replace them if defective.
10. One remote possibility is a bad transformer. Most transformers are
pretty reliable and rarely fail. But occasionally one of the
windings may open. You can measure the AC voltage across the
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secondary winding yellow wires. Make that measurement now. It
should be about 36 volts.
11. If you still do not have voltage, measure the AC line input. It
should be about 120 volts. If you do not get this, then the line cord
or its plug is defective. If these are OK then there may be no
voltage at the wall outlet. Check for a blown breaker.
12. One measurement you may need to make is output current.
Assume an output voltage of 8 volts and a load resistor of 75 ohms.
Calculate the load current.
IL = _________________________
13. Turn on the power supply and set the output voltage to 8 volts.
14. Set your multimeter to measure current on the 200 mA range.
15. Connect one lead of the 75 ohm resistor to the black output
terminal. Then touch the meter probes to the red output terminal
and the free lead of the resistor. Note the current. IL = ____________________________
16. Is the meter connected in series with or in parallel with the load?
FOLLOW UP
The troubleshooting procedure described here works from the output back to
the input. You can also work from the input to the output but it is usually
easier to go in the reverse direction as it usually leads to a faster solution.
Keep in mind, that there could be multiple problems. For example, if C1
shorts, it could also damage the diodes.
The load current for 8 volts across 75 ohms is I = 8/75 = 0.1067 amperes or
about 106 mA.
To measure the current, you have to put the meter in series with the load and
output voltage. Your measured value should have been close to 106 mA.
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EXAMINATION
LAB 2W
Place a check beside the letter corresponding to your answer
for each question. Then mark your choices on the Answer
Sheet. Send only the Answer Sheet to AII.
1. If you wish to measure a voltage of 50 volts with the digital
multimeter, what is the optimum range to use?
a. 2 volt
b. 20 volt
c. 200 volt
d. 1000 volt
2. A continuity test is performed with the digital multimeter set to
measure
a. Voltage
b. Current
c. Resistance
d. Diode forward voltage
3. To measure current with the multimeter, the leads must be
connected how?
a. In series with the circuit. b. In parallel with the circuit.
4. Looking at the schematic diagram of the power supply on page 10
of the manual, select the components below that help minimize
ripple.
a. C1
b. C2
c. IC1
d. All of the above.
5. The output of the power supply may be shorted and not cause
damage.
a. True
b. False
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6. Which component in the power supply dissipates the most power?
a. C1
b. D1 and D2
c. IC1
d. T1
7. An infinite resistance reading or an open circuit is indicated on the
LCD multimeter screen as
a. A 1 in the left-most position
b. An infinity symbol.
c. A blank screen
d. 9999
8. Refer to the power supply schematic on page 10 of the manual.
You measure a DC voltage of 20 volts at pin 3 of the IC and avoltage or 6 volts at the power supply output. The voltage drop
across the IC is
a. 6 volts
b. 14 volts
c. 20 volts
d. 26 volts
9. Assume that diode D2 in the power supply opened. What would
be the effect on the power supply?
a. The output would be zero.
b. The output would be half of the voltage produced if both diodes
are working.
c. The output would be about 20 volts AC.
d. The power supply would still work but the ripple output would
be higher.
10. Why is the regulator IC mounted to the aluminum panel?
a. There is no where else to put it.
b. The panel helps dissipate the heat produced in the IC.c. The panel is the circuit ground.
d. It makes the IC close to the transformer.