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Design and Problem Solving ME – 2110 Creative Decisions and Design Thomas R. Kurfess, Ph.D., P.E. HUSCO/Ramirez Distinguished Chair in Fluid Power and Motion Control Woodruff School of Mechanical Engineering Georgia Institute of Technology Atlanta, Georgia USA

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Page 1: Lecture 02 Design Problem Solving - …2110.me.gatech.edu/.../lecture_02_design_problem_solving.pdfDesign Techniques for all Levels of Design Systems ... – Design Bolted Joint vs

Design and Problem SolvingME – 2110

Creative Decisions and Design

Thomas R. Kurfess, Ph.D., P.E.HUSCO/Ramirez Distinguished Chair in Fluid Power and Motion Control

Woodruff School of Mechanical EngineeringGeorgia Institute of Technology

Atlanta, Georgia USA

Page 2: Lecture 02 Design Problem Solving - …2110.me.gatech.edu/.../lecture_02_design_problem_solving.pdfDesign Techniques for all Levels of Design Systems ... – Design Bolted Joint vs

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Design Problem Solving

Analysis Decision Making

– Picking the Best Among Alternatives

Need to Develop Alternatives Information Processing

– Blue Print to Part– Symbol Analyst

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Information

Received– Journals– TV– Colleagues

Processed – Analysis– Synthesis

Transmitted– Drawings– Documents– Presentations

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Phases of Design

Customer– Understand the Design

Process

Specification Development– Specification of Information

Conceptual Design– Specification of a Principle– Functional Decomposition– Generate Concepts– Concept Evaluation– Concept Selection– Preliminary

Design/Embodiment

Detail Design Specification of Production

– Process Planning

Manufacture

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3 Types of Design

Original– New Products– New Ideas (patents)

Adaptive– Known system to a changed

task– ABS, High Performance

Aircraft → Car

Variant – Vary size– Vary arrangement– Same task

• braking truck• braking car

Redesign– Adaptive – Variant – Bulk of Design Work

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3 Major Design Issues

Cost Quality Time

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Design Techniques for all Levels of Design Systems

Plants (Factories) Equipment (Machining Centers) Individual Machines (Lathe …) Assembly (Spindle Motor) Component (Bearing in Motor) Feature (Ball Track in Bearing)

– Something that is fabricated

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Energy Material & Information (EMI)

A design converts Energy Material & Information Main function

– Basis for customer requirement– Essential problem– Crux of problem

Need to understand the problem statement Example

– Design Bolted Joint vs. fasten 2 pieces of metal

Function– What you want to do - changes (manipulates) EMI

Behavior– What it does

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Honda Personal Transporter

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SoloWheel Personal Transporter

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Segway Personal Transporter

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Segway Personal Transporter

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Segway Personal Transporter

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Broken Neck

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