legrand cable lighting & data trunking technical

2003/04CABLE MANAGEMENT SOLUTIONS CATALOGUE

www.legrand.co.ukwww.legrand.co.uk

Distributor :

LEGRAND ELECTRIC LIMITEDDial Lane, West Bromwich, West Midlands, B70 0EB

Customer Services : Tel : 0845 605 4333 Fax : 0845 605 4334E-mail : [email protected]

Technical : Tel : 0845 605 5333 Fax : 0845 605 5334E-mail : [email protected]

DISTRIBUTION CENTRES

1. Glasgow Tel : 0141 764 2200Fax : 0141 764 2201

2. LeedsTel : 0113 233 9950Fax : 0113 233 9964

3. BirminghamTel : 0845 605 4333Fax : 0845 605 4334

4. LondonTel : 01895 458777Fax : 01895 458778

E-mail : [email protected]

D L PASS, Fastrack, Rolfe King, Salamandre, Swifts and the Legrand logo are registered trademarks of theLegrand group of companies.

Mosaic is a trademark of the Legrand group of companies.

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A COMPLETE CABLE MANAGEMENT SOLUTION FOR COMMERCIAL AND INDUSTRIAL APPLICATIONS

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CABLE TRUNKING

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METALSURFACETRUNKINGSYSTEMS

100

The Salamandre range of

surface trunking, available in

single and multi-compartment

options, is ideal for meeting the

requirements of all types of

installations and environments.

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www.legrand.co.uk

CABLE TRUNKING

A variety of fixing methods forfaster and safer installation...screws, tamper-proof screws

and 900 turnbuckles

As an alternative finish,powder coated white RAL

9003 trunking offers lowsmoke and fume emissions

In addition to standardgalvanised and painted

options, a range of IP ratedand stainless steel finishes

are also available

cable trunking systemstandard trunking

ORDERING INFORMATIONTRUNKING SIZE CODES

size in mmWide x Deep

SIZECODE

50 x75 x75 x

100 x100 x100 x150 x150 x150 x150 x

50507550751005075100150

22323342434462636466


SIZECODE

225 x225 x225 x225 x225 x300 x300 x300 x300 x300 x300 x

50751001502255075100150225300

9293949699

122123124126129

1212

TRUNKING LENGTHSLid Fixing To complete the reference, add the trunking

SIZE code given in the table (above).

EXAMPLE:For 75x50 Single Compartment PowderCoated Trunking, with Plastic TurnbuckleFix Lid:- MG32P

The trunking SIZE code should be includedin the component reference where indicated.

FinishesPre-galvanized

Plastic turnbuckleDie-cast turnbuckleScrew fixTamperproof screw fix

MG SIZE NMGD SIZEMS SIZEMST SIZE

Powder coated

MG SIZE PMGD SIZE PMS SIZE PMST SIZE P

COMPONENT REFERENCESComponent references are given for pre-galvanized finish with plastic turnbuckle fix lid.References for finishes and lid fixings are given below.

Each Trunking length is supplied with connector, lidand lid fixings.

Screw fix lids are supplied fitted with pozi pan headBZP screws as standard.

Tamperproof screw fix lids are supplied fitted withmild steel plated screws with TORX® screws baggedseparately for fitting when installation is complete.

Trunking Lengths - 3m

Single Compartment

50 x 50 MG22N

75 x 50 MG32N

75 x 75 MG33N

100 x 50 MG42N

100 x 75 MG43N

100 x 100 MG44N

150 x 50 MG62N

150 x 75 MG63N

150 x 100 MG64N

150 x 150 MG66N

LID FIXINGSStandard Fixing:Plastic turnbuckle

Alternative Fixings:Die-cast turnbuckleScrew fixTamperproof screw fix

FINISHESStandard Finish:Pre-galvanized steel to BS EN 10142 & 3.

Alternative Finish:Epoxy/polyester powder coated StandardGrey /P to BS4800 00A05.Other RAL colours available on request.

Turnbuckle LidMG_ _N

Four lid fixing options:Plastic Turnbuckle, Die CastTurnbuckle, Screw Fix andTamperproof Screw Fix.

Sizes up to 300 x 300 as standard,also available up to 650 wide tospecial order.

3 metre standard trunking lengths,other lengths available on request.

Trunking lengths and fittings in 1, 2and 3 compartment options.

Smooth return edges increasestrength and rigidity.

A return edge steel surface trunking system with strength and rigidity.

manufactured to BS 4678 Part1.

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Lids up to 150mm wide are supplied in 3.0m lengths.

Lids 225 and 300mm wide are supplied in two1.5m lengths.

Single Compartment

Width

Depth

Width

Depth

Width

Depth

Two Compartment

Three Compartment

Multi CompartmentTwo Compartment MGSIZE2CNThree Compartment MGSIZE3CN

SIZE = Trunking Size, see table on page 102.

Component references are given for pre-galvanizedfinish with plastic turnbuckle fix lid: References foralternative finish and lid fixings are given on page 102.

EXAMPLE:For 75x50 Two Compartment Powder Coated Trunkingwith Screw Fix Lid:- MS322CP

50 x 50 three compartment trunking and fittings arenot available.

For Technical Information (Finishes, CableTrunking Capacity, Lid Fixing, Coupling, Weightsand Steel Gauges, ) see pages 120 and 121.


For Ordering Information see page 102.For Ordering Information see page102.

Spare Lids

Spare Turnbuckle Lids50mm wide x 3m long MG2LID75mm wide x 3m long MG3LID100mm wide x 3m long MG4LID150mm wide x 3m long MG6LID225mm wide x 1.5m long MG9COV300mm wide x 1.5m long MG12COV

Spare Turnbuckle LidMG_LID

Spare Screw Fix LidMS_LID

Spare Turnbuckle LidTurnbuckles included.

PLASTIC CASE TURNBUCKLES:Lids up to 150 wide: 6 per 3m lidLids 225 and 300 wide: 4 per 1.5m lidDIE CAST TURNBUCKLES:Lids 50 wide: 3 per 3m lidLids 75 to 150 wide: 6 per 3m lidLids 225 and 300 wide: 4 per 1.5m lid

Spare Screw Fix Lid

Screws and retaining clips not included, seepage 110.

Lids up to 150 wide: 6 per 3m lidLids 225 and 300 wide: 4 per 1.5m lid

Trunking and fittings are supplied with equalcompartments as standard.

For unequal compartments details must besupplied at time of order.

225 x 50 MG92N225 x 75 MG93N225 x 100 MG94N225 x 150 MG96N225 x 225 MG99N300 x 50 MG122N300 x 75 MG123N300 x 100 MG124N300 x 150 MG126N300 x 225 MG129N300 x 300 MG1212N

Screw Fix LidMS_ _

Turnbuckle LidMG_ _2CN

Turnbuckle LidMG_ _3CN

Screwfix LidMS_ _2C

Screwfix LidMS_ _3C

Component references are given for pre-galvanizedfinish with plastic turnbuckle fix lid: References foralternative lid fixings are given below.

Lid Fixing Code

Die-cast turnbuckleScrew fix

MGD WIDTH LID/COVMS WIDTH LID/COV

Trunking Lengths - 3m


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For Ordering Information see page 102.

45° Bends

Top Lid 45° BendMG_ _AL 75 x 50 shownMG_ _AL2C not shownMG_ _AL3C not shown

Top Lid 45° BendSingle Compartment MG SIZE ALTwo Compartment MG SIZE AL2CThree Compartment MG SIZE AL3C

Dimensions are identical for single and multi-compartment.All dimensions in mm (nominal).

Various offsets can be achieved using twostandard 45° bends.Simply connect an inside lid bend to anoutside lid bend using a fitting to fittingadaptor, in one of the three configurationsshown below.Available on up to 150x150mm trunkingonly.

A

B

C

TrunkingDepth A B C

50 50 75 10075 60 90 110100 70 95 115150 85 105 130

Outside Lid 45° BendMG_ _CL 75 x 50 shownMG_ _CL2C not shownMG_ _CL3C not shown

Inside Lid 45° BendSingle Compartment MG SIZE BLTwo Compartment MG SIZE BL2CThree Compartment MG SIZE BL3C

Outside Lid 45° BendSingle Compartment MG SIZE CLTwo Compartment MG SIZE CL2CThree Compartment MG SIZE CL3C



EXAMPLE:For a 75x50 Two Compartment Powder Coated TopLid 45° Bend with Screw Fix Lid:- MS32AL2CP

Inside Lid 45° BendMG_ _BL 75 x 50 shownMG_ _BL2C not shownMG_ _BL3C not shown

35

Top Lid 45° Bend Inside Lid 45° Bend

35

Outside Lid 45° Bend

35

All dimensions in mm (nominal).

All 45° bends are supplied with lid, lidfixings and bend to trunking fastenings.


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90° Bends

Top Lid 90° Bend - Gusset Outside Lid 90° Bend - GussetInside Lid 90° Bend - Gusset

Top Lid 90° Bend - GussetSingle Compartment MG SIZE AGLTwo Compartment MG SIZE AGL2CThree Compartment MG SIZE AGL3C

Inside Lid 90° Bend - GussetSingle Compartment MG SIZE BGLTwo Compartment MG SIZE BGL2CThree Compartment MG SIZE BGL3C

Outside Lid 90° Bend - GussetSingle Compartment MG SIZE CGLTwo Compartment MG SIZE CGL2CThree Compartment MG SIZE CGL3C

Top Lid 90° Bend - SquareSingle Compartment MG SIZE ASLTwo Compartment MG SIZE ASL2CThree Compartment MG SIZE ASL3C

Inside Lid 90° Bend - SquareSingle Compartment MG SIZE BSLTwo Compartment MG SIZE BSL2CThree Compartment MG SIZE BSL3C

Outside Lid 90° Bend - SquareSingle Compartment MG SIZE CSLTwo Compartment MG SIZE CSL2CThree Compartment MG SIZE CSL3C

Inside Lid 90° Bend - GussetMG_ _BGL 75 x 50 shownMG_ _BGL2C not shownMG_ _BGL3C not shown

Top Lid 90° Bend - GussetMG_ _AGL 75 x 50 shownMG_ _AGL2C not shownMG_ _AGL3C not shown

Outside Lid 90° Bend - GussetMG_ _CGL 75 x 50 shownMG_ _CGL2C not shownMG_ _CGL3C not shown

Inside Lid 90° Bend - SquareMG_ _BSL 75 x 50 shownMG_ _BSL2C not shownMG_ _BSL3C not shown

Top Lid 90° Bend - SquareMG_ _ASL 75 x 50 shownMG_ _ASL2C not shownMG_ _ASL3C not shown

Outside Lid 90° Bend - SquareMG_ _CSL 75 x 50 shownMG_ _CSL2C not shownMG_ _CSL3C not shown

Top Lid 90° Bend - Square Inside Lid 90° Bend - Square

AB Depth A/B

50 5075 75100 100150 150225 225300 300

Width and Depth refer to trunking sizes.Dimensions are identical for single and multi-compartment.


Outside Lid 90° Bend - Square



EXAMPLE:For a 75x50 Two Compartment Powder Coated Top Lid90° Bend - Gusset with Screw Fix Lid:- MS32AGL2CP


AB

CC

A B

35

Width A/B C

50 75 2575 100 25100 125 25150 175 25225 261 36300 336 36

Width A B

50 85 5075 110 75100 135 100150 185 150225 275 225300 350 300

AB

C C

Up to 150 wideDepth A/B C

50 75 2575 100 25100 125 25150 175 25

225 & 300 wideDepth A/B C

50 86 3575 111 35100 136 35150 186 35225 261 35300 336 35

A B

C C Up to 150 wideDepth A/B C

50 75 2575 100 25100 125 25150 175 25

225 & 300 wideDepth A/B C

50 86 3675 111 36100 136 36150 186 36225 261 36300 336 36

AB

25 Up to 150 wideDepth A B

50 75 5075 100 75100 125 100150 175 150

225 & 300 wideDepth A B

50 74 5075 99 75100 124 100150 174 150225 249 225300 324 300


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Top Lid Tee - GussetSingle Compartment MG SIZE AGTTwo Compartment MG SIZE AGT2CThree Compartment MG SIZE AGT3C

Inside Lid Tee - GussetSingle Compartment MG SIZE BGTTwo Compartment MG SIZE BGT2CThree Compartment MG SIZE BGT3C

Off Set TeeTwo Compartment MG SIZE OST2CThree Compartment MG SIZE OST3CNot available for single compartment

Inside Lid Tee - GussetMG_ _BGT 75 x 50 shownMG_ _BGT2C not shownMG_ _BGT3C not shown

Top Lid Tee - GussetMG_ _AGT 75 x 50 shownMG_ _AGT2C not shownMG_ _AGT3C not shown

Off Set TeeMG_ _OST2C not shownMG_ _OST3C 150 x 50 shown

Outside Lid Tee - GussetMG_ _CGT 75 x 50 shownMG_ _CGT2C not shownMG_ _CGT3C not shown

Top Lid Tee - SquareMG_ _AST 75 x 50 shownMG_ _AST2C not shownMG_ _AST3C not shown

Tees

Top Lid Tee - Gusset Inside Lid Tee - Gusset

Width A B

50 100 2575 125 25100 150 25150 200 25225 297 36300 372 36

Top Lid Tee - Square Outside Lid Tee - Gusset

Width A

50 12075 145100 170150 220225 325300 400

A

35



Off Set Tee

A

B

Width A

50 15075 175100 200150 250225 325300 400

Depth B

50 12575 160100 196150 266225 370300 478

Top Lid Tee - SquareSingle Compartment MG SIZE ASTTwo Compartment MG SIZE AST2CThree Compartment MG SIZE AST3C

Outside Lid Tee - GussetSingle Compartment MG SIZE CGTTwo Compartment MG SIZE CGT2CThree Compartment MG SIZE CGT3C



EXAMPLE:For a 75x50 Two Compartment Powder Coated TopLid Tee - Gusset with Screw Fix Lid:- MS32AGT2CP

Information Sheets to enable customerspecification of Off Set Tees with unequalcompartments are available from our SalesSupport.

A

B B

A

B B

Up to 150 wideDepth A B

50 100 2575 125 25100 150 25150 200 25


50 122 3575 147 35100 172 35150 222 35225 297 35300 372 35

A

B B Up to 150 wideDepth A B

50 100 2575 125 25100 150 25150 200 25


50 122 3675 147 36100 172 36150 222 36225 297 36300 372 36

All top lid, inside lid and outside lid teesare supplied with lid, lid fixings and teeto trunking fastenings.

Offset tees are supplied with lids and lidfixings only.


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Information Sheets to enable customerspecification of Off Set Crossovers withunequal compartments are available fromour Sales Office.

Fly-oversFly-overs for top lid tees have to be requestedat time of ordering.

Approximately 50% of cable capacity is lostwhen fitting a fly-over.

Each fly-over is supplied complete with fixingbracket and M5 posi pan head screw and nut.

Fly-overs can be inverted to allow cables tobranch off on opposite sides of trunking.

2 Compartment Top Lid Tee Fly-over

3 Compartment Top Lid Tee Fly-over


CrossoverSingle Compartment MG SIZE AGXTwo Compartment MG SIZE AGX2CThree Compartment MG SIZE AGX3C

Crossovers

Crossover

A B

25 25

Width A/B

50 10075 125100 150150 200225 297300 372

CrossoverMG_ _AGX 75 x 50 shownMG_ _AGX2C not shownMG_ _AGX3C not shown



Off Set Crossover

Fly-oversFly-overs for crossovers have to be requested attime of ordering.

Approximately 50% of cable capacity is lostwhen fitting a fly-over.

Each fly-over is supplied complete with fixingbracket and M5 posi pan head screw and nut.

Fly-overs can be inverted to allow cables tobranch off on opposite sides of trunking.

2 Compartment Crossover Fly-over

3 Compartment Crossover Fly-over

Off Set CrossoverMG_ _OSX2C not shownMG_ _OSX3C 150 x 50 shown


AAB

B

A

B

A ABC

B

C

A

B

C

AAB

A

B

B

A

B

A ABC

B

C

C

A

B

CAB

A

B



EXAMPLE:For a 75x50 Two Compartment Powder CoatedCrossover with Screw Fix Lid:- MS32AGX2CP

Off Set CrossoverTwo Compartment MG SIZE OSX2CThree Compartment MG SIZE OSX3CNot available for single compartment

Inside Lid Tee - Square and OutsideLid Tee - Square are also available,contact our Sales Support for details.

Width A

50 15075 175100 200150 250225 325300 400

Depth B

50 12575 160100 196150 266225 370300 478

Crossovers are supplied with lid, lidfixings and crossover to trunkingfastenings.

Offset crossovers are supplied with lidsand lid fixings only.


Tees

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REDUCER SIZE CODESMain run size

in mmWide x Deep

SIZECODE1 2

75 x75 x

100 x100 x100 x150 x150 x150 x150 x

507550751005075100150

32SIZE33SIZE42SIZE43SIZE44SIZE62SIZE63SIZE64SIZE66SIZE

Main run sizein mm

Wide x Deep

SIZECODE1 2

225 x225 x225 x225 x225 x300 x300 x300 x300 x300 x300 x

50751001502255075100150225300

92SIZE93SIZE94SIZE96SIZE99SIZE


1212SIZE




For Ordering Information see page 102.For Ordering Information see page 102.For Ordering Information see page 102.

Reducer Bellmouth

MG SIZES R

Change Face

Left Hand MS SIZE CLH

Right Hand MS SIZE CRH

Only available with Screw Fix lid.

Change Face Right HandMS_ _CRH 50 x 50 shown

Width A

50 14775 172100 197150 247225 322300 397A

Width refers to trunking sizes.Dimensions are identical for single and multi-compartment.


Width A

50 20075 225100 250150 300225 375300 450

Width refers to trunking sizes.Dimensions are identical for single and multi-compartment.


BellmouthMG_ _B 75 x 50 shownMG_ _B2C not shownMG_ _B3C not shown

ReducerMG_ _ _ _R100 x 75 to 50 x 50 shown

Change Face Left HandMS_ _CLH 50 x 50 shown

Supplied with lids, lid fixings and one trunkingconnector fitted.


Component references are given for pre-galvanizedfinish: Reference for alternative finish is given onpage 102.

EXAMPLE:For a 75x50 Powder Coated Left Hand Change Face:-MS32CLHP

Single Compartment MG SIZE B

Two Compartment MG SIZE B2C

Three Compartment MG SIZE B3CSupplied with lid, lid fixings and fastenings.The larger trunking size uses standardconnector for joining to reducer (see page 109).

SIZES = Trunking Sizes, see table below.

Component reference is given for pre-galvanizedfinish with plastic turnbuckle fix lid: References foralternative finish and lid fixings are given on page 102.

EXAMPLE:For a Powder Coated Reducer with Screw Fix Lid,reducing from 150x150 to 75x75:- MS6633RP

Supplied with lid, lid fixings and bellmouth totrunking fastenings.



EXAMPLE:For a 75x50 Two Compartment Powder CoatedBellmouth with Screw Fix Lid:- MS32B2CP

A

Change Face

Trunking(side lid)

Trunking(top lid)

Reducer SIZES are obtained by giving themain run trunking SIZE (1) followed by thereduced run trunking SIZE (2).

EXAMPLE:For a Pre-galvanized Reducer, with Plastic TurnbuckleFix Lid, reducing from 150x150 to 75x75:- MG6633R

Trunking

Bellmouth

M5 ClearanceHole

Distribution Box


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For Ordering Information see page 102.For Ordering Information see page 102.

Combining a Fitting toFitting Adaptor with two45° Bends will producean offset (on sizes up to150x150), see page 104.

Trunking ConnectorFitting to Fitting Adaptor

MG SIZE FA with connector screws MG SIZE C

Trunking ConnectorMG_ _C75 x 50 shown

Fitting to Fitting AdaptorMG_ _FA75 x 50 shown


Component reference is given for pre-galvanizedfinish with plastic turnbuckle fix lid: References foralternative finish and lid fixings are given on page 102.

EXAMPLE:For a 75x50 Powder Coated Fitting to Fitting Adaptorwith Screw Fix Lid:- MS32FAP


EXAMPLE:For a 75x50 Trunking Connector:- MG32C

Supplied with lid and lid fixings. Only available in pre-galvanized finish.

Trunking ConnectorMG_ _C150 x 100 shown

50 deep4 screws per connector

75 deep (up to 150 wide)4 screws per connector

75 (225 and 300 wide),100 and 150 deep8 screws per connector

225 and 300 deep12 screws per connector


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Cable RetainerMG_CR

Cable Retainer

Available for trunking up to 150mm wide.

Supplied in packs of 10.

Cable Retainer (pack 10)

50mm wide MG2CR

75mm wide MG3CR

100mm wide MG4CR

150mm wide MG6CR

Stop End

with fastenings MG SIZE E

Flange

with flange to trunking fastenings MG SIZE F

Stop End and FlangeEarth Link and Fastenings

FlangeMG_ _F

Earth Link

pack 10 EL

FasteningsDie Cast Turnbuckle pack 10 DTB

Retaining Clips, M5 pack 100 ETCLIP

Plastic Turnbuckle pack 10 PTB

Lid/Connector Screws, M5 pack 100 T201

Gasket, 10 x 1.5mm (10 metre roll) T202

Lid/Connector Tamperproof Screws, M5 pack 100 T204

Screwdriver for Tamperproof Screw TX25

Earth LinkEL

A

Earth Link

All fittings have 7mm knockouts (A) for fixing anearth link.

An M5 or M6 screw and nut are needed for fixingthe earth link.

Lid/ConnectorTamperproof ScrewT204

Lid/Connector ScrewT201

Retaining ClipETCLIP

Plastic TurnbucklePTB


Component references are given for pre-galvanizedfinish: Reference for alternative finish is given onpage 102.

EXAMPLE:For a 75x50 Powder Coated Stop End:- MG32EP

Stop EndMG_ _E75 x 50 shown

75 x 50 shown

TrunkingWidth W Aup to 150 W + 22.5225 & 300 W + 26.0

A

W

Ø5CLEARANCEHOLES

up to 150 225 and 300

A

W

Pin RackMG SIZE PR


Pin Rack

Pin RackMG_ _PR

Cable Retainer andPin Rack

supplied in pairs


EXAMPLE: For a 75x50 Pin Rack:- MG32PR


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Loose Separator andPVC Edging Strip

25

Socket Plates

Socket Plate SingleMS_ _SG

Loose Separator

Fastenings not supplied.

Pop rivet or spot weld onsite to suit.

When fitting to a length oftrunking where a flange isfitted, the loose separatormust be cut back 25mm (asshown alongside) to clearthe flange.

Available in screw fix only, tamperproof available- please specify at time of order.

Use four retaining clips and screws per plate (notincluded), see page 110.

Socket plate fixing for turnbuckle trunking isscrew and retaining bar.

Stirrup Hanger

Stirrup HangerMG_ _H

Socket Plate TwinMS_ _TS

A

B

C

D

A M10 threaded rodB M10 nutC HangerD Form A flat washer

Stirrup Hanger 10mm hole

50mm wide 50mm max. depth MG22H






Single

100mm wide MS4SG

150mm wide MS6SG

225mm wide MS9SG

300mm wide MS12SG

Twin

100mm MS4TS

150mm MS6TS

225mm MS9TS

300mm wide MS12TS

Loose Separator 3.0m long

50mm deep MG2PART

75mm deep MG3PART

100mm deep MG4PART

150mm deep MG6PART

225mm deep MG9PART

300mm deep MG12PART

200

200

PVC Edging Strip

2 metre strip T206

Loose SeparatorMG_PART

PVC Edging StripT206

All dimensions in mm (nominal).All dimensions in mm (nominal).

For Turnbuckle trunking use prefix MG_ _.


PHOTO / FACTORY INSTALLATION3 metre standard trunking lengths.

Trunking lengths and fittings in 1,2 and 3 compartment options.

Smooth return edges increasestrength and rigidity.

A return edge trunking system designed for corrosive andexterior environments.

LID FIXINGSStandard Fixing:Screw fixAlternative Fixing:Tamperproof screw fix



ORDERING INFORMATIONCOMPONENT REFERENCESComponent references are given for single compartment trunking and fittings with screw fix lid.

References for lid fixings are given below.

To complete the reference, add the trunkingSIZE code given in the table (far left).

EXAMPLE:For 75x50 Two Compartment Stainless SteelTrunking, with Screw Fix Lid:- MS322CSS50 x 50 three compartment trunking andfittings are not available.

The trunking SIZE code should be included in thecomponent reference where indicated.

TRUNKING SIZE CODESsize in mm

Wide x DeepSIZE

CODE50 x75 x75 x

100 x100 x100 x150 x150 x150 x150 x

50507550751005075100150

22323342434462636466


SIZECODE

225 x225 x225 x225 x225 x300 x300 x300 x300 x

50751001502255075100150

9293949699122123124126

MULTI COMPARTMENT TRUNKINGCompartments References

TwoThree

MS SIZE 2CSSMS SIZE 3CSS

To complete the reference, add the trunkingSIZE code given in the table (left).

EXAMPLE:For 75x50 Single Compartment StainlessSteel Trunking, with Tamperproof ScrewFix Lid:- MST32SS

TRUNKING LENGTHSLid Fixing References

Screw fixTamperproof screw fix

MS SIZE SSMST SIZE SS

cable trunking systemstainless steel trunking

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225 x 50 MS92SS225 x 75 MS93SS225 x 100 MS94SS225 x 150 MS96SS225 x 225 MS99SS300 x 50 MS122SS300 x 75 MS123SS300 x 100 MS124SS300 x 150 MS126SS

50 x 50 MS22SS75 x 50 MS32SS75 x 75 MS33SS100 x 50 MS42SS100 x 75 MS43SS100 x 100 MS44SS150 x 50 MS62SS150 x 75 MS63SS150 x 100 MS64SS150 x 150 MS66SS

Each Trunking length is supplied complete withconnectors, lid and with pozi pan head stainlesssteel screws fitted as standard.

Tamperproof Screw Fix LidTORX® screws are supplied bagged separatelyfor fitting when installation is complete.

Lids over 200mm wide are supplied in 1.5mlengths.

For Technical Information (Finishes, Lid Fixingsand Coupling) see page 120.

Trunking Lengths

Codes for lid fixings and multi compartmentoptions are given on page 112.

Width

Depth


For Dimensions see page 104.


45° Bends

Top Lid 45° Bend MS SIZE ALSSInside Lid 45° Bend MS SIZE BLSSOutside Lid 45° Bend MS SIZE CLSS


Component references are given for single compartmentscrew fix lid: References for multi-compartment andalternative lid fixing are given on page 112.

EXAMPLE: For a 75x50 Two Compartment Lid 45°Bend with Tamperproof Screw Fix Lid:-MST32ALSS2C


Top Lid 45° BendMS_ _ALSS 75 x 50 shown

Inside Lid 45° BendMS_ _BLSS 75 x 50 shown

Outside Lid 45° BendMS_ _CLSS 75 x 50 shown


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For Fly-over Information see page 107.




EXAMPLE: For a 75x50 Two Compartment Crossoverwith Tamperproof Screw Fix Lid:-MST32AGXSS2C



For Fly-over Information see page 107.



EXAMPLE: For a 75x50 Two Compartment Top LidTee with Tamperproof Screw Fix Lid:-MST32AGTSS2C




Top Lid 90° Bend - Gusset MS SIZE AGLSSTop Lid 90° Bend - Square MS SIZE ASLSSInside Lid 90° Bend - Gusset MS SIZE BGLSSInside Lid 90° Bend - Square MS SIZE BSLSSOutside Lid 90° Bend - Gusset MS SIZE CGLSSOutside Lid 90° Bend - Square MS SIZE CSLSS



EXAMPLE: For a 75x50 Two Compartment Top Lid90° Bend with Tamperproof Screw Fix Lid:-MST32AGLSS2C

90° Bends Tees Crossovers

Top Lid Tee MS SIZE AGTSSInside Lid Tee MS SIZE BGTSSOutside Lid Tee MS SIZE CGTSSOff Set Tee* MS SIZE OSTSS* Off Set Tee not available for single compartment.

Crossover MS SIZE AGXSSOff Set Crossover* MS SIZE OSXSS* Off Set Crossover not available for single compartment.


All top lid, inside lid and outside lid teesare supplied with lid, lid fixings and teeto trunking fastenings.

All offset tees are supplied with lids andlid fixings only.

All crossovers are supplied with lid, lidfixings and crossover to trunkingfastenings.

All offset crossovers are supplied withlids and lid fixings only.

Top Lid 90° Bend- Gusset MS_ _AGLSS75 x 50 shown

Inside Lid 90° Bend- Gusset MS_ _BGLSS75 x 50 shown

Outside Lid 90° Bend- Gusset MS_ _CGLSS75 x 50 shown

Top Lid TeeMS_ _AGTSS75 x 50 shown

Inside Lid TeeMS_ _BGTSS75 x 50 shown

Outside Lid TeeMS_ _CGTSS75 x 50 shown

Off Set TeeMS_ _OSTSS3C150 x 50 - 3 compartment shown

CrossoverMS_ _AGXSS 75 x 50 shown

Off Set CrossoverMS_ _OSXSS3C150 x 50 - 3 compartment shown


Top Lid 90° Bend- Square MS_ _ASLSS75 x 50 shown

Inside Lid 90° Bend- Square MS_ _BSLSS75 x 50 shown

Outside Lid 90° Bend- Square MS_ _CSLSS75 x 50 shown

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in mmWide x Deep

SIZECODE1 2

75 x75 x

100 x100 x100 x150 x150 x150 x150 x

507550751005075100150


Main run sizein mm

Wide x Deep

SIZECODE1 2

225 x225 x225 x225 x225 x300 x300 x300 x300 x

50751001502255075100150


122SIZE123SIZE124SIZE126SIZE





Bellmouth MS SIZE BSSChange Face, Left Hand MS SIZE CLHSSChange Face, Right Hand MS SIZE CRHSS



EXAMPLE: For a 75x50 Two Compartment Bellmouthwith Tamperproof Screw Fix Lid:- MST32BSS2C

EXAMPLE: For a 75x50 Left Hand Change Face withTamperproof Screw Fix Lid:- MST32CLHSS


EXAMPLE:For a Stainless Steel Reducer, with Screw Fix Lid,reducing from 150x150 to 75x75:- MS6633RSS

For further Ordering Information see page 112.

Reducer Bellmouth andChange Face


Component reference is given for screw fix lid:Reference for alternative lid fixing is given on page112.

EXAMPLE: For a Reducer with Tamperproof Screw FixLid, reducing from 150x150 to 75x75:-MST6633RSS

Reducer MS SIZES RSS

Supplied with lid, lid fixings andfastenings. The larger trunking sizeuses standard connector for joining toreducer (see page 109).

All bellmouths are supplied with lid, lidfixings and bellmouth to trunkingfastenings.

All change faces are supplied with lids,lid fixings and one trunking connectorfitted.

ReducerMS_ _ _ _RSS100 x 75 to 50 x 50 shown

BellmouthMS_ _BSS75 x 50 shown

Change Face,Left HandMS_ _CLHSS50 x 50 shown

Change Face,Right HandMS_ _CRHSS50 x 50 shown




Connector MG SIZE CSSStop End MS SIZE ESSFlange MS SIZE FSSCable Retainer, 50mm width MG2CRSSCable Retainer, 75mm width MG3CRSSCable Retainer, 100mm width MG4CRSSCable Retainer, 150mm width MG6CRSS


Connector, Stop End,Flange and Cable Retainer

Connector supplied with connectorscrews.

Stop End supplied with stop end totrunking fastenings.

Flange supplied with flange to trunkingfastenings.

Cable Retainer supplied in packs of 10.

ConnectorMG_ _CSS75 x 50 shown

Stop EndMS_ _ESS75 x 50 shown

FlangeMS_ _FSS75 x 50 shown

Cable RetainerMG_ _CRSS100mm wide shown


To complete the reference, add the trunkingSIZE code given in the table (left).

EXAMPLE:For 75x50 Single Compartment PowderCoated Trunking, with Tamperproof ScrewFix Lid:- WST32P

The trunking SIZE code should be included in thecomponent reference where indicated.

ORDERING INFORMATION


Wide x DeepSIZE

CODE50 x75 x75 x

100 x100 x100 x150 x150 x

50507550751005075

2232334243446263


SIZECODE

150 x150 x225 x225 x225 x225 x225 x

1001505075100150225

64669293949699

TRUNKING LENGTHSLid Fixing Finishes

Pre-galvanizedScrew fixTamperproof screw fix

WS SIZEWST SIZEPowder coatedWS SIZE PWST SIZE P



Stainless steelWS SIZE SSWST SIZE SS

To complete the reference, add the trunkingSIZE code given in the table (far left).

EXAMPLE:For 75x50 Two Compartment Stainless SteelIP Rated Trunking, with Screw Fix Lid:-WS322CSS50 x 50 three compartment trunking andfittings are not available.

MULTI COMPARTMENT TRUNKINGCompartments References

TwoThree

WS SIZE 2CWS SIZE 3C

COMPONENT REFERENCESComponent references are given for pre-galvanized single compartment trunking and fittings with screw fix lid.

References for finishes and lid fixings are given below.

IP Protection ClassesThe protection of enclosures against ingress of dirt or against the ingress of water is defined inIEC529 (BS EN 60529:1991). Conversely, an enclosure which protects equipment againstingress of particles will also protect a person from potential hazards within that enclosure, andthis degree of protection is also defined as a standard.

The degrees of protection are most commonly expressed as "IP" followed by two numbers, e.g..IP65, where the numbers define the degree of protection. The first digit shows the extent towhich the equipment is protected against particles, or to which persons are protected fromenclosed hazards. The second digit indicates the extent of protection against water. The wordingin the table is not exactly as used in the standards document, but the dimensions are accurate.

An environmental protection rating of IP54 is given when installed correctly.It is possible to achieve a higher IP rating, but with a large steel enclosure like cable trunkingthe IP rating is completely dependant upon the installer.

A totally sealed system giving a degree of protection fromingress of dirt and water and affording protection to a personfrom potential enclosed hazards.

3 metre standard trunking lengths.

Trunking lengths and fittings in 1,2 and 3 compartment options.

Closed cell neoprene gaskets arefitted between adjoining surfaces.

LID FIXINGSStandard Fixing: Screw fixAlternative Fixing: Tamperproof screw fix

FINISHESStandard Finish: Pre-galvanized steelAlternative Finishes: Powder coated grey

Stainless Steel



FirstDigit0

Protection againsthuman contact

SecondDigit

Water protection against

Protection againstforeign bodies

No special protection No special protection1 With back of hand Large foreign bodies,

dia. >50mm2 With a finger Medium sized foreign bodies,

dia. >12.5mm3 With tools and wires etc. with a

thickness >2.5mmSmall foreign bodies,dia. >2.5mm

4 With tools and wires etc. with athickness >1mm

Granular foreign bodies,dia. >1mm

5 Complete protection Dust protected; dust deposits are permitted,but their volume must not affect thefunction of the unit

6 Complete protection Dust-proof

0 No special protection1 Water dripping vertically2 Water dripping at an angle (up to 15 degrees from the vertical)3 Spray water (any direction up to 60 degrees from the vertical)4 Spray water from all directions5 Water jets from a nozzle in all directions6 High pressure jets

8 Permanent immersion7 Temporary immersion

cable trunking systemIP rated trunking

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225 x 50 WS92225 x 75 WS93225 x 100 WS94225 x 150 WS96225 x 225 WS99

50 x 50 WS2275 x 50 WS3275 x 75 WS33100 x 50 WS42100 x 75 WS43100 x 100 WS44150 x 50 WS62150 x 75 WS63150 x 100 WS64150 x 150 WS66

Each Trunking length is supplied complete withconnectors, lid and lid fixings.

Screw fix lids are supplied fitted with pozi panhead BZP screws as standard.

Tamperproof screw fix lids are supplied fitted withmild steel plated screws with TORX® screwsbagged separately for fitting when installation iscomplete.

The lid is secured by screws through outwardlyturned flanges on the trunking body, at centresof 150mm.

External fixing feet can also be spotwelded onto the trunking to remove the need to drill thetrunking body.

Trunking Lengths

Width

Depth

Width + 60

5Connector clamp

4Connector

M5 x 12mm Posipan head screwsor M5 x 12mmTORX® tamperproof screws

2Trunking lid

3Trunking body

1Connector lid

Section taken throughtrunking body and lid

Section taken throughtrunking connection

Closed cellneoprene gaskets

Closed cellneoprene gaskets

3

2

35 4

1 2

Codes for trunking sizes, finishes, lid fixingsand multi compartment options are given onpage 116.

For Technical Information (Finishes and LidFixings) see page 120.


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SizeWide x Deep

A

50 x75 x75 x

100 x100 x100 x150 x150 x150 x150 x225 x225 x225 x225 x225 x

280305305330330330380380380380455455455455455

B

280280305280305330280305330380280305330380455

505075507510050751001505075100150225

SizeWide x Deep

A

50 x75 x75 x

100 x100 x100 x150 x150 x150 x150 x225 x225 x225 x225 x225 x

165190190215215215265265265265340340340340340

B

165190190215215215265265265265375375375375375

C

165165190165190215165190215265165190215265340

D

165165190165190215165190215265168193218268343

E

165165190165190215165190215265170195220270345

F

115115115115115115115115115115120120120120120

G

115115115115115115115115115115115115115115115

505075507510050751001505075100150225

115

B

5560

B

115

B

5560

B

115

A

5560

A

E E

F

C C

5560

G

DDCC

5560

B

F

BA

5560

A







Top Lid 90° Bend - Gusset WS SIZE AGLTop Lid 90° Bend - Square WS SIZE ASLInside Lid 90° Bend - Gusset WS SIZE BGLInside Lid 90° Bend - Square WS SIZE BSLOutside Lid 90° Bend - Gusset WS SIZE CGLOutside Lid 90° Bend - Square WS SIZE CSL

Top Lid 45° Bend WS SIZE ALInside Lid 45° Bend WS SIZE BLOutside Lid 45° Bend WS SIZE CL


Component references are given for pre-galvanizedsingle compartment screw fix lid: References for multi-compartment and alternative finishes and lid fixing aregiven on page 116.

EXAMPLE: For a 75x50 Two Compartment PowderCoated Top Lid Tee - Gusset with Tamperproof ScrewFix Lid:- WST32AGTP2C



EXAMPLE: For a 75x50 Two Compartment PowderCoated Top Lid 90° Bend - Gusset with TamperproofScrew Fix Lid:- WST32AGLP2C


45° Bends 90° Bends Tees



EXAMPLE: For a 75x50 Two Compartment PowderCoated Top Lid 45° Bend with Tamperproof ScrewFix Lid:- WST32ALP2C

All 45° bends are supplied with lid, lidfixings and one connector set.

All 90° bends are supplied with lid, lidfixings and one connector set.

All tees are supplied with lid(s), lidfixings and two connector sets.

Top Lid 45° BendWS_ _AL 75 x 75 shown

Inside Lid 45° BendWS_ _BL 75 x 75 shown

Outside Lid 45° BendWS_ _CL 75 x 75 shown

Top Lid 90° BendGusset

Inside Lid 90° BendGusset

Outside Lid 90° BendGusset

Top Lid Tee - Gusset WS SIZE AGTTop Lid Tee - Square WS SIZE ASTInside Lid Tee - Gusset WS SIZE BGTInside Lid Tee - Square WS SIZE BSTOutside Lid Tee - Gusset WS SIZE CGTOutside Lid Tee - Square WS SIZE CST

Top Lid 90° BendSquare

Inside Lid 90° BendSquare

Outside Lid 90° BendSquare

Top Lid TeeGusset

Inside Lid TeeGusset

Outside Lid TeeGusset

Top Lid TeeSquare

Inside Lid TeeSquare

Outside Lid TeeSquare



All shown as 75 x 75All shownas 75 x 75


111

Top Lid45° Bend

Inside Lid45° Bend

Outside Lid45° Bend

111

111

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in mmWide x Deep

SIZECODE1 2

75 x75 x

100 x100 x100 x150 x150 x150 x150 x

507550751005075100150


Main run sizein mm

Wide x Deep

SIZECODE1 2

225 x225 x225 x225 x225 x

5075100150225


SizeWide x Deep

A

50 x75 x75 x

100 x100 x100 x150 x150 x150 x150 x225 x225 x225 x225 x225 x

280305305330330330380380380380455455455455455

505075507510050751001505075100150225

Connector Set WS SIZE CStop End WS SIZE E


Component references are given for pre-galvanizedscrew fix lid: References for alternative finishes and lidfixing are given on page 116.

EXAMPLE: For a 75x50 Powder Coated ConnectorSet with Tamperproof Screw Fix Lid:- WST32CP

EXAMPLE: For a 75x50 Powder Coated Stop Endwith Tamperproof Screw Fix Lid:- WST32EPAll connector sets are supplied withConnector, lid, lid fixings, clamps andconnector to trunking fastenings.

All stop ends are supplied with lids, lidfixings, clamps and connector totrunking fastenings.







Component reference is given for pre-galvanizedsingle compartment screw fix lid: References for multi-compartment and alternative finishes and lid fixing aregiven on page 116.

EXAMPLE: For a 75x50 Two Compartment PowderCoated Crossover with Tamperproof Screw Fix Lid:-WST32AGXP2C


EXAMPLE:For a Reducer, with Screw Fix Lid, reducing from150x150 to 75x75:- WS6633R

For further Ordering Information see page 116.

Crossovers Reducer Connector Set andStop End

Crossover WS SIZE AGX


Component reference is given for pre-galvanizedscrew fix lid: References for alternative finishes and lidfixing are given on page 116.

EXAMPLE: For a Powder Coated Reducer withTamperproof Screw Fix Lid, reducing from 150x150to 75x75:- WST6633RP

Reducer WS SIZES R

All crossovers are supplied with lid, lidfixings and three connector sets.

All reducers are supplied with lid, lidfixings, one connector set (for reducedrun) and fastenings.

CrossoverWS_ _AGX 75 x 75 shown

ReducerWS_ _ _ _R150 x 100 to 75 x 75 shown

Connector SetWS_ _C75 x 75 shown

Stop EndWS_ _E75 x 75 shown

80

80

40

Connector Set

Stop End



A

5560


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25 50 deep

Up to 150mm wide

25

19

50 deep

225 and 300mm wide

75100150225300

3863

11472

110

TrunkingDepth B

12.5 16

5075 deep B 75 to

150 deep

12.5 16

40

B

100150

51101

TrunkingDepth A

225 and300 deepB

16

25A 100 and

150 deep

12.5

Straight Length to Fitting JointAll fittings have integral connectors and 7mmknockouts (A) for earth link if required. Ifspecified, an earth link can be provided; an M5or M6 screw can be used for fixing the earthlink.

Drill a 14.1mm hole in lidto accept turnbuckle.

Press turnbuckle into lidand installation iscomplete.

Simply turn 90°clockwise to lock (or anti-clockwise to release),using a No.2 cross headscrewdriver.

Screw FixingScrews are M5 x 6mm (M5 x 10mm for IP RatedTrunking) posidrive, pan head with earth nib onunderside of head and a rounded end to preventcable damage.

Manufactured to BS4183 and BS3643 from lowcarbon mild steel, zinc plated and clear passivated.

Tamperproof Screw FixingAn M5 x 12mm pan head screw with the efficienthigh torque TORX® recess.

Tamperproof screw fix lids are supplied fitted withmild steel plated screws with TORX® screwsbagged separately for fitting when installation iscomplete.

• Torque transmitted positively and accurately.

• Large contact area - reduces wear.

• Parallel sides - holds driver captive andvirtually eliminates slippage and camout.

Manufactured to BS4183 and BS3643 from lowcarbon mild steel, zinc plated and clear passivated.

A special TORX® screwdriver is needed.

Large contactarea, no stressconcentrationsor stress raisers

Drive surfacesparallel with axisof screw reducesdisengagement risk

Coupling DetailsLid Fixing DetailsFinishesTurnbucklesA steel fixing encased within a smooth plastic/die cast moulding, with excellent earth bondingproperties.

Quick, safe, easy to install and time saving.

Plastic Case Steel TurnbuckleFor interior use in non-corrosive and non-aggresive chemical environments.

Die Cast TurnbuckleFor use in aggresive chemical environments andwhere plastic is not suitable.Manufactured from zinc alloy ZL3 and die cast.

Standard Cable TrunkingStandard Finish:

Pre-galvanized steel to BS EN 10142 & 3.Alternative Finish:

Powder Coated (epoxy/polyester) grey toBS4800 00A05.Other RAL colours available.

Stainless Steel Cable TrunkingStandard Finish:

Stainless Steel to BS EN 10088 grade1-4401 (equivalent to 304) mill finish.

Alternative Finishes:Marine grade 316 available on request.Brushed and polished available on request.

IP Rated Cable TrunkingStandard Finish:

Pre-galvanized steel to BS EN 10142 & 3.Additional Finishes:

Powder Coated (epoxy/polyester) grey toBS4800 00A05.Other RAL colours available.Stainless Steel to BS EN 10088 grade1-4401 (equivalent to 304).Marine grade 316 available on request.Brushed and polished available on request.

Fitting additional plastic caseturnbuckles if required

Cable Sizesand Factors

Cable Trunking CapacityFor each size of cable multiply the number to beinstalled by its own common factor. Add togetherthe results of these calculations for all cable sizes.The correct trunking size must have a factor equalto or greater than this total.

Example:24 x 16.0mm2 stranded @50 = 120020 x 2.5mm2 solid @ 10.2 = 204

1404

∴ Trunking size = 75x50 (capacity factor 1555)

Size mm2 (nom.) Factor

SOLID 1.5 7.12.5 10.2

STRANDED 1.5 8.12.5 11.44.0 15.06.0 22.0

10.0 38.016.0 50.025.0 75.035.0 95.050.0 133.070.0 177.095.0 227.0

120.0 284.0150.0 346.0240.0 552.0

Trunking Sizesand CapacityFactors

Size mm Factor

50x50 103775x50 155575x75 2371100x50 2091100x75 3189100x100 4252150x50 3091150x75 4742150x100 6394150x150 9697225x50 4646225x75 7114225x100 9298225x150 14652225x225 21766300x50 6182300x75 9486300x100 12788300x150 19447300x225 28900300x300 38000

This table is based on atheoretical calculationand must be taken onlyas a guide, due regardmust be taken of futurewiring needs.


115

5075

100150225300

184368

118193268

17.5018.0018.0017.7518.2518.75

35

AB

Ø 14.1mm holes

150

B

A

PLASTIC CASE TURNBUCKLE

Ø 9.5mm holesDIE-CAST CASE TURNBUCKLE

SCREW FIXED

75 to 150 wide

150

B

A

225 and 300 wide

50mm wide

75 to 150 wide

50 to 300 wide

225 and 300 wide

50mm wide

TrunkingWidth A B

B

150150

B

A

150

B

A

Ø 7.2mm holes must be drilled at the cut end for M5 screws.

5075

100150225300

—45.570.5

120.5195.5270.5

26.516.716.716.517.017.5

TrunkingWidth A B

5075

100150225300

406590

140215290

6.507.257.257.505.005.00

TrunkingWidth A B

150

B

A

Hole Positions for LidsCut to Length

A

Cut LengthsDrill clearance holes in cut length for M5 panhead screws in positions shown below.

All dimensionsin mm (nominal).

cable trunking systemtechnical information

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The weights given are for Pre-Galvanized finishonly, in kilograms (nominal) and subject to materialthickness tolerance.

Standard Cable Trunking Weights

Trunking Length per metre including lid and connectors1.9 2.8 3.2 3.2 3.7 4.2 4.2 4.7 5.1 7.6 5.6 6.1 7.9 9.2 11.0 7.0 9.0 9.6 10.8 12.6 14.4

Bend0.3 0.4 0.5 0.5 0.6 0.7 0.9 0.9 1.1 1.3 1.6 1.7 2.0 2.4 3.0 2.5 2.7 3.0 3.5 3.7 3.9

Tee0.3 0.4 0.5 0.6 0.7 0.7 0.9 1.0 1.1 1.3 1.6 1.7 1.9 2.2 2.7 2.5 2.6 2.9 3.2 3.4 3.6

Crossover0.4 0.5 0.6 0.6 0.7 0.8 1.0 1.0 1.1 1.3 1.6 1.7 1.8 1.9 2.4 2.5 2.6 2.6 2.8 3.1 3.3

Reducer– 0.5 0.5 0.5 0.7 0.8 0.8 0.9 1.0 1.1 1.3 1.4 1.5 1.6 1.9 1.6 1.7 1.8 1.9 2.2 2.8

Bellmouth0.5 0.8 0.8 1.2 1.3 1.4 1.6 1.7 1.8 1.9 2.1 2.2 2.3 2.4 2.9 2.6 2.7 2.8 2.9 3.4 3.9

Change Face0.6 0.8 1.0 1.0 1.1 1.3 1.3 1.4 1.5 2.3 1.7 1.8 2.4 2.8 3.3 2.1 2.7 2.9 3.2 3.7 4.3

Loose Separator per metre0.4 0.4 0.5 0.4 0.5 0.7 0.4 0.5 0.7 1.0 0.4 0.5 0.7 1.0 1.5 0.4 0.5 0.7 1.0 1.5 2.0

50

x 5

0

75

x 5

0

75

x 7

5

10

0 x

50

10

0 x

75

10

0 x

10

0

15

0 x

50

15

0 x

75

15

0 x

10

0

15

0 x

15

0

22

5 x

50

22

5 x

75

22

5 x

10

0

22

5 x

15

0

22

5 x

22

5

30

0 x

50

30

0 x

75

30

0 x

10

0

30

0 x

15

0

30

0 x

22

5

30

0 x

30

0

weight in kg

Fitting Two ThreeCompartment Compartment

Factor Factor

Bend 1.25 1.50Tee 1.50 2.00Crossover 1.50 2.00Bellmouth 1.25 1.50

Multi Compartment Weights

Trunking LengthsTo calculate the weight of multi-compartmenttrunking add the weight of the relevant number ofloose separators to that of the trunking.

FittingsMultiply the weight of the fitting by the appropriatefactor (see table alongside).

50

x 5

0

75

x 5

0

75

x 7

5

10

0 x

50

10

0 x

75

10

0 x

10

0

15

0 x

50

15

0 x

75

15

0 x

10

0

15

0 x

15

0

22

5 x

50

22

5 x

75

22

5 x

10

0

22

5 x

15

0

22

5 x

22

5

30

0 x

50

30

0 x

75

30

0 x

10

0

30

0 x

15

0

30

0 x

22

5

30

0 x

30

0

Thickness in mm

Steel GaugesAll trunking gauges are to BS4678 and are forPre-Galvanized finish only.

TrunkingLengths 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6*TrunkingLids 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.4 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.6*

* For full compliance with BS requirements 300x300 trunking isalso available in 2.0mm thickness in lengths of 2.0m.

cable trunking systemtechnical information

LIGHTING TRUNKING

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This high quality range of

galvanised steel lighting

trunking offers a diverse

selection of sizes, all of which

can be installed quickly and

with the minimum amount

of hassle.

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www.legrand.co.uk

LIGHTING TRUNKING

The range issupported by a

complete selectionof labour-saving

fittings thatguarantees the

perfect solutionevery time

An easy-fit couplingsystem is suppliedas standard on all

fittings... savingboth time and money

as there is no needfor any additionaldrilling or screw

fixings

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For Trunking Deflection and Weights, see page 129.

Trunking Body

Standard 1.2mm gaugeNominal Steel Thickness

50 x 50 3 metre LT1/312

50 x 50 4 metre LT1/412

50 x 50 5 metre LT1/512

50 x 50 6 metre LT1/612

50 x 25 5 metre LT5/512

Light 1.0mm gaugeNominal Steel Thickness

50 x 50 3 metre LT1/310

50 x 50 4 metre LT1/410

50 x 50 5 metre LT1/510

50 x 50 6 metre LT1/610

Available in two standard sections:50x50mm and 50x25mm.

1.2mm and 1.0mm gauges areavailable.

A choice of 'Clip-in' lids in metal orwhite plastic.

Comprehensive range of fittings andsupport ancillaries.

ORDERING INFORMATION

The information below applies throughout theLighting Trunking range, unless otherwise stated.

The trunking body, coupler and lid are purchasedseparately.

Component ReferencesTrunking Body References are obtained bygiving the type, followed by the size, length andgauge (see table below).

EXAMPLE 1:For 50x50 Pre-galvanized Trunking Body, 4 metrelong, 1.0mm gauge:- LT1/410

For white plastic coated finish add prefix W to thereference.

Lighting Fitting References are obtained bygiving the type, followed by the size and fitting code.

EXAMPLE 2:For 50x25 White Inside Lid 90° Bend:- WLT5BSL

Straight Length toFitting JointTighten the M5 screws(pressing the fitting againstthe top flange of the trunkingbody) to secure.

Trunking Body50x50LT1_

Trunking Body50x25LT5_

LT5

50

25

LT1

50

50

Standard 1.2mm gaugeUse for larger spans when minimum deflectionis required.

Ideal for suspending light fittings or where thetrunking is visible.

Light 1.0mm gaugeUse for shorter spans or where the trunking isconcealed e.g. a cavity ceiling.

A 'Clip-in' lid trunking system for fast installation.

FINISHESStandard Finish:Pre-galvanized steel to BS EN 10142 & 3.

Additional Finish:Powder Coated (epoxy/polyester) white

Type Size Length Gauge

Whi

te

Ligh

ting

50 x

25

50 x

50

3m 4m 5m 6m 1.0m

m

1.2m

m

W LT 51 3 4 5 6 10 12

White 1.2mm gaugeNominal Steel Thickness

50 x 50 5 metre WLT1/512

50 x 25 5 metre WLT5/512

lighting trunking systemtrunking body

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For Straight Length to Fitting joint, see page 124.

Finishes, see page 124. Finishes, see page 124.

For Trunking Deflection and Weights, see page 129. For Trunking Deflection and Weights, see page 129.

For Ordering Information, see page 124. For Ordering Information, see page 124.

Straight Length toLong Coupler JointTighten the M5 screws (pressing thecoupler against the top flange ofthe trunking body) to secure.

Trunking LidsLids simply clip intothe trunking.

They can be cut toany angle to suitfitting, see alongside.

Long CouplerTighten the M5 screws(pressing the coupleragainst the top flange ofthe trunking body) tosecure.

Top Lid 45° Bend50 x 50 LT1AL50 x 25 LT5AL

White 50 x 50 WLT1ALWhite 50 x 25 WLT5AL

Inside Lid 45° Bend50 x 50 LT1BL50 x 25 LT5BL

White 50 x 50 WLT1BLWhite 50 x 25 WLT5BL

Outside Lid 45° Bend50 x 50 LT1CL50 x 25 LT5CL

White 50 x 50 WLT1CLWhite 50 x 25 WLT5CL

45° Bends

Top Lid 45° Bend_AL 50 x 50 shown

Outside Lid 45° Bend_CL 50 x 50 shown

Inside Lid 45° Bend_BL 50 x 50 shown

Lids and Long Coupler

Long Coupler

50 x 50 LT1C

50 x 25 LT5C

Lid - WhiteOverlappingLTPO

Lid - WhiteStandardLTPC

Lid -GalvanizedStandardLTGC

Long CouplerLT_C

250

Lid - Galvanized 2m long

Standard 50mm width LTGC

Lid - White Plastic 2m long

Standard 50mm width LTPC

Overlapping 50mm width LTPO

Fixing lids at a Top Lid 45° Bend junctionCut both lids at 22.5°, then fit into the trunkingand slide into position.

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Fourway Cover, see page 127.Top Lid 90° Bend Cover, see page 127.


Finishes, see page 124.


For Ordering Information, see page 124.





Top Lid 90° Bend50 x 50 LT1ASL50 x 25 LT5ASL

White 50 x 50 WLT1ASLWhite 50 x 25 WLT5ASL

Inside Lid 90° Bend50 x 50 LT1BSL50 x 25 LT5BSL

White 50 x 50 WLT1BSLWhite 50 x 25 WLT5BSL

Outside Lid 90° Bend50 x 50 LT1CSL50 x 25 LT5CSL

White 50 x 50 WLT1CSLWhite 50 x 25 WLT5CSL

Fourway90° Bends

Top Lid 90° Bend_ASL 50 x 50 shown

Inside Lid 90° Bend_BSL 50 x 50 shown

Outside Lid 90° Bend_CSL 50 x 50 shown

Fourway_ASX 50 x 50 shown

50 x 50 LT1ASX50 x 25 LT5ASX

White 50 x 50 WLT1ASXWhite 50 x 25 WLT5ASX

Fixing lids at a Top Lid 90° Bend junction

Attach fitting cover, see page 127, then fit lids intotrunking and slide under fitting cover.

Overlapping lids will fit flush with the fitting cover.

Fixing lids at a Fourway junctions

Attach fitting cover, see page 127, then fit lids intotrunking and slide under fitting cover.



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Top Lid 90° Bend Cover50mm wide LT1ASL/LID50mm wide, White WLT1ASL/LID

Top Lid Tee Cover50mm wide LT1AST/LID50mm wide, White WLT1AST/LID

Fourway Cover50mm wide LT1ASX/LID50mm wide, White WLT1ASX/LID

Top Lid Tee Cover, see alongside.








Tees

Outside Lid Tee_CST 50 x 50 shown

Top Lid Tee_AST 50 x 50 shown

Inside Lid Tee_BST 50 x 50 shown

Covers for Fittings

Outside Lid Tee50 x 50 LT1CST50 x 25 LT5CST

White 50 x 50 WLT1CSTWhite 50 x 25 WLT5CST

Top Lid Tee50 x 50 LT1AST50 x 25 LT5AST

White 50 x 50 WLT1ASTWhite 50 x 25 WLT5AST

Inside Lid Tee50 x 50 LT1BST50 x 25 LT5BST

White 50 x 50 WLT1BSTWhite 50 x 25 WLT5BST

Top Lid Tee CoverLT1AST/LID

Fourway CoverLT1ASX/LID

The Fitting Cover will simply 'click' into place afterthe fitting to trunking joint has been made.

Fixing lids at a Top Lid Tee junctions

Attach fitting cover, see alongside, then fit lids intotrunking and slide under fitting cover.


Top Lid 90° Bend CoverLT1ASL/LID


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Ancillary Items

Suspension UnitLT1FS

Pull Switch AdaptorLT1PSA

Socket BoxLT1SB (13amp standard)LT1NS (13amp non standard)

LT1SBshown

Stirrup Hanger_H/10 (10mm Hole)_H/20 (20mm Hole)

LT_H/20shown

Girder Clamp_GC 50 x 50 shown

End Cap_E 50 x 50 shown

Flange_F 50 x 50 shown

End Cap50 x 50 LT1E50 x 25 LT5E

White 50 x 50 WLT1EWhite 50 x 25 WLT5E

Flange50 x 50 LT1F50 x 25 LT5F

White 50 x 50 WLT1FWhite 50 x 25 WLT5F

Girder Clamp50 x 50 LT1GC50 x 25 LT5GC

White 50 x 50 WLT1GCWhite 50 x 25 WLT5GC

Stirrup Hanger10mm hole 50 x 50 LT1H/1020mm hole 50 x 50 LT1H/20

White 10mm hole 50 x 50 WLT1H/10White 20mm hole 50 x 50 WLT1H/20

Suspension Unit

Pack 10 LT1FS

Pull Switch Adaptor

Pack 10 LT1PSA

Socket Box

13amp standard LT1SB

13amp non standard LT1NS

Supplied complete with socket.

Trunking

End Cap

Flange


69

Ø6CLEARANCEHOLES

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Cable RetainerLT1CR

Cable Retainer

Pack 10 LT1CR

Klik Adaptor

Pack 10 LT1KL

Male Screwed Hook

LT1MH

Non-standard 13amp Plug

Single pole CO104

Double pole CO105

Klik AdaptorLT1KL

Male ScrewedHookLT1MH

Non-standard 13amp PlugCO104 (single pole)CO105 (double pole)

Trunking BodyStandard1.2mm gauge per metre 1.5

LidsLTGC per metre 0.7LTPC per metre 0.2

Long CouplerLT1C each 0.4

90° BendsLT1ASL each 0.3LT1BSL each 0.4LT1CSL each 0.4

FourwayLT1ASX each 0.6

TeeLT1AST each 0.5

End CapLT1E each 0.2

FlangeLT1F each 0.2

Lighting Trunking Deflection

The weights given are in kilograms (nominal) andsubject to material thickness tolerance.

Weights

The trunking used in the test was LT1/512 (50 x50,5 metre lengths and 1.2mm thick) joined by longcouplers LT1C. Lids were not fitted.

Note:If tested with lids fitted, deflection measurementswould be slightly reduced.

Load(kgs)

Support

End Span End SpanMid Spans

SupportDeflection measuredat centre of span

3 Metre Span

Girder ClampLT1GC each 0.1

Stirrup HangerLT1H/_ each 0.1

Suspension UnitLT1FS each 0.2

Socket BoxLT1SS each 0.4LT1NS each 0.4

Cable RetainerLT1CR per 100 0.3

The data shown alongside was gathered in tests byLegrand, and is given in good faith, it does not howeverconstitute a warranty nor imply any gaurantee.

The loads were applied as point loads throughsuspension units LT1FS.

An end span will give a deflection of about 1.8x thedeflection of the continuous span, this can be eliminatedby supporting the trunking run close to the end of therun.

Deflection (mm)

Load Mid Span End Span(kgs) 3 metre 3 metre

6 2.1 3.99 2.5 4.6

12 3.6 6.615 4.5 8.1

Note:50 x 25 Lighting TrunkingTrunking should be supported at no greater than 2 metrecentres.Maximum point load = 10kgs.

lighting trunking systemtechnical information

Ancillary Items

DATA TRUNKING

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THOUGHTFULDESIGN

130

Attention to detail during

the design process means

that Salamandre’s data

trunking encompasses a

number of unique features

and thoughtful touches that

make for quicker, easier fitting

and a more secure, higher

quality finished installation.

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www.legrand.co.uk

DATA TRUNKING

Unique radius bendsgently guide cables

around corners,avoiding the tightangles that could

potentially damagefragile data cables

During installation,cables are held in

place by the screwand bridge piece

which also acts as acover fixing, ensuring

a secure fit on thetrunking body

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FinishGrey enamel.

Trunking Lengths - 3mTrunking Lengths - 3m

50mm wide x 50mm deep,1.2mm nominal thickness HG22




90° Bends90° BendsInside cover (150 x 150 not available) NEN SIZE

Outside cover (150 x 150 not available) NEO SIZE

Top cover (150 x 150 not available) NET SIZE

45° Bends45° Inside Cover Bends

HEN SIZE

45° Outside Cover BendsHEO SIZE

45° Top Cover BendsHET SIZE

SIZE = Trunking Size, see table below.

SIZE = Trunking Size, see table below.


Wide x DeepSIZE

CODE50 x75 x

100 x150 x

5075100150

22334466

The trunking SIZE code should be includedin the component reference where indicated.

90° Inside CoverBend - NEN33

90° Outside CoverBend - NEO33

90° Top CoverBend - NET33

90° Radius InsideCover Bend - RBNA66

90° Radius BendsInside cover RBN SIZE

Inside cover, 150 x 150 (angular bend) RBNA66

Outside cover RBO SIZE

Outside cover, 150 x 150 (angular bend) RBOA66

Top cover RBT SIZE

Top cover, 150 x 150 (angular bend) RBTA66

150 x 150 only available as angular bend

45° Inside CoverBend - HEN33

45° Outside CoverBend - HEO33

45° Top CoverBend - HET33

90° Radius OutsideCover Bend - RBOA66

data trunking systemtrunking lengths and fittings

90° Radius TopCover Bend - RBT33

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Tees and Four WaysTop Cover Tees

NTT SIZE

Radius TeesRTT SIZE

Four WaysNFT SIZE

Ancillary Items


Blank EndsBE SIZE

Flange CouplingsFC SIZE

Sleeve CouplingsSC SIZE

Fitting CouplersCR SIZE

Fire BarriersFB SIZE

Pin Racks Type 1PR1/ SIZE

Reducers75 x 75 reduced to 50 x 50 RC33/22

100 x 100 reduced to 50 x 50 RC44/22

100 x 100 reduced to 75 x 75 RC44/33

150 x 150 reduced to 75 x 75 RC66/33

150 x 150 reduced to 100 x 100 RC66/44

Bridge PiecesFor 50mm trunking BP2

For 75mm trunking BP3

For 100mm trunking BP4

For 150mm trunking BP6 SIZE = Trunking Size, see table on page 132.

Top Cover TeeNTT33

Radius TeeRTT33

Blank EndBE33

Flange CouplingFC33

Sleeve CouplingSC33

Fitting CouplerCR22

Fire BarriersFB33

Pin Rack Type 1PR1/33

ReducerRC44/22

Bridge PieceBP3

Four WayNFT33

data trunking systemfittings and ancillary items

legrand cable lighting & data trunking technical

Documents

mg64n150 x

mg32n75 x

mg33n100 x

mg62n150 x

mg42n100 x

mg43n100 x

mg44n150 x

mg63n150 x