25a63a lighting and small power busbar...

www.eae.com.tr

25A...63A Lighting and Small Power Busbar TrunkingAkcaburgaz Mahallesi,

119. Sokak, No:10 34510

Esenyurt-Istanbul-TURKEY

Tel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

T E

ME 04

IEC 60439-2 sISO9001

14001

QUALI

TY

AN

DEN

VIR

ONMENTAL MANAGEM

EN

TS

YSTEM

S

EA

E h

as

full

rig

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ake

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on

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itho

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rio

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otic

e.

ATA

LT

D. /

A.C

.E./

61

2 4

0 6

6C

ata

loq

ue

06-I

ng

. /

Re

v. 0

4 500 P

cs 19/0

2/2

011

w w w . e a e . c o m . t r

2-3

4

5

6

7

8

9

10

11

12-13

14

15

16

CONTENTS

General Description

Order Code System

Technical Characteristics

KAM

KAM Standard Elements

Tap Off Plugs

KAP

KAP Standard Elements

Tap Off Plugs

Fixing and IP Accessories

Certificate

E Declaration Of Conformitys

Standard Busbars

KAM

Standard Busbars

KAP

C

Product Overview

E KAM/KAPLINE

3000750

0 0 0 0

750 750375 375

L1

L2

L3

N

E L E K T R İ K

2 3

KAM and KAP are busbar trunking systems, for

lighting (KAM) and small Power (KAP), designed and

certified in full compliance with international

standards IEC 60439-1 and 2 and IEC 60529. Both

systems have been tested and certified at the CESI

Institute in accordance with the full type test cycle

stated in the relevant IEC codes.

KAM and KAP Busbar Systems

General Description

General Characteristics

The housing is constructed in pregalvanised sheet

metal which provides a substantial earth path. The

housing gives to the line a very high mechanical

strength, particularly suitable for industrial

application and applications in severe climatic

conditions. The conductors are in electrolytic

copper, tin plated and insulated along their full

length (except at tap off positions) with a self

extinguishing plastic sleeve. 2 and 4 conductor

versions are standard ,with 3 or 5 conductor versions

supplied upon request. Each 3 m standard straight

length is provided with 4 tap off points at 75 cm

distance on one side of the trunking.

Feeder units are available for installing at either end

of the system or as a centre feed unit.

The feeder units are IP55 as standard, and will

accept supply cables up to ø16mm. The feeder units

are supplied in kits including end closure and joint

cover.

Feeder Units

The joint is a fast locking type with a single screw.

The joint contacts are silver plated and highly

oversized in comparison with the nominal current to

bear in total safety possible short term current

peaks. The joint is further reinforced with tightening

springs which ensures the proper contact pressure

between the conductors. The joint provides

continuity of the housing when used as the earth

conductor.

Joint

Tap off plugs are available in ratings from 10A to 32A. The plugs are manufactured in a

self extinguishing material. The contacts for the phase and neutral conductors are

silver plated copper to provide the best conductivity and resistance to corrosion. The

tapping units for the KAM and KAP busbar systems have different plug-in

configurations and are not interchangeable. All plugs are equipped with a separate

earth contact and is the first to make and and the last to break. The plugs have been

tested at CESI Laboratories for 50 connection disconnection duty cycles. The tapping

units when plugged into the system provides both a good contact with the main

conductors and a secure fixing of the plug on the housing.

KAM 10B are single phase plugs, with fixed phase, without fuses, prewired with cable,

cross section 3x1.5 mm² and length 1m. They can be supplied with different length

cable on request.

KAM 16 K and KAP 16 K are single phase plugs with fixed phase, available with or

without fuse holders. A three phase version is also available, and can be used as a

phase selectable unit for single phase operations. They can be wired with cables up to

a maximum of Ø11 mm.

KAP 32 is a three-phase tap off box, available with fuse holder or with DIN rail to accept

standard modular MCB's.

10A Tap Off Plugs (Only for KAM)

16A Tap Off Plugs

Tap Off Plugs

32A Tap Off Box (Only For KAP)

Standard Length

Special Length

Flexible Elbow

Feeder Box

End Feeder Box

Central Feeder Box

002 B --

IP 55 0

KAM T DSS

CodeNumber of

Conductors

2

3

4

5

Conductor Configuration

Configuration

L2, N, PE(Housing)

L2, N, PE+Housing

L1, L2, L3, N, PE(Housing)

L1, L2, L3, N, PE+Housing

2 wire

3 wire

4 wire

5 wire

Busbar Code

KAM

KAP

02

03

04

06

25A

32A

40A

63A

STD

X

FD

BB

BS

BO

4

E L E K T R İ K

E KAM/KAPLINE

5

Busbar Type

Busbar

Rated Current

Busbar

Code

Protection Degree UNPAINTED

PAINTED

-

B

Order Code SystemBUSBAR TYPE

BUSBAR CODE

PROTECTION DEGREE

CONDUCTOR CONFIGURATION

UNPAINTED / PAINTED

COMPONENT

Components

5

V

Hz

kA

kA

kA

m / m

m / m

m / m

W / m

mm

mm

mm

kg/m

kg/m

m / m

m / m

m / m

rms

20

L

R

X

Z

R

X

Z

2

0

0

0

2

2

KAM 02 KAM 03 KAP 04 KAP 06

�

�

�

�

�

�

IEC 439 1-2

690

50/60

IP 55

5

2.27

21

5.31

1.37

5.49

8.58

1.53

8.69

3.23

3.20

18.30

3.20

1.13

1.17

6

2.72

21

4.67

1.11

4.80

7.60

1.22

7.69

4.66

4.00

18.30

4.00

1.17

1.19

7.5

3.4

21

1.70

0.69

1.84

3.48

0.90

3.59

2.68

6.00

18.30

6.00

1.33

1.41

9

4

21

1.45

0.14

1.45

3.22

0.49

3.26

5.68

12.50

18.30

6.00

1.42

1.48

A 25 32 40 63

690 690 690

E L E K T R İ K

E KAM/KAPLINETechnical Characteristics

Rated Current

Standards

Rated Insulation Voltage

Rated Frequency

Protection Degree

Short-Circuit (Peak)

Short-Circuit (1 sec)

Short Circuit(Peak)Tested 1 msec.

Resistance

Reactance

Impedance

Joule Losses At In

L1, L2, L3, N (Cross Section)

PE (Housing)

PE (Conductor)

Weight (4 Conductors)

Weight (5 Conductors)

Fault Resistance

Fault Reactance

Fault Impedance

Voltage Drop Calculation

U=

U=

I.2L (R.cos

3.I.L (R.cos

V

V

).10

).10

-3

-3

+X.sin�

+X.sin�

The maximum permitted load for the support of light fittings of the system is 15 kg. concentrated or

20 kg. distributed for a recommended support span of every 2 meters without any deformation of

the housing.

For three phase ;

�

�

��

� �

�

��

��

��

��

�

�

U =

I =

L =

=

R =

X = Reactance

m

m

m

m

�

�

�

�

V

A

mt

1.00

0.50

0.25

�

�

Voltage drop of a busbar system can be calculated with the following formula taking into account the “ ”

load distribution constant.

For single phase;

�

Load Distribution Constant

Load concentrated at the

end of line. Line fed from

one end of the line.

Distributed load. Line fed

from one end of the line.

Distributed load. Line fed

from both ends of the line.

Voltage Drop

Rated Current

Length of Line

Load Distribution Constant

Resistance

E KAMLINE 25/32

N

L3

L2

L1

35

55

96402

96400

96373

96372

96406

96404

96375

96374

5

4

3

2

5

4

3

2

25

32

3000

750

0 0 0 0

750 750375 375

E L E K T R İ K

6

Standard Elements

Standard Busbars

Phase Order CodeConductorsCurrent (A) Des c r i p t i on

L1, L2, L3, N, (PE+ )

L1, L2, L3, N, (+ )

L2, N, (PE+ )

L2, N, (+ )

Housing

Housing

Housing

Housing

L1, L2, L3, N, (PE+ )

L1, L2, L3, N, (+ )

L2, N, (PE+ )

L2, N, (+ )

Housing

Housing

Housing

Housing

KAM 0205 Standard Busbar

Standard Busbar

Standard Busbar

Standard Busbar

KAM 0204

KAM 0203

KAM 0202

KAM 0305

KAM 0304

KAM 0303

KAM 0302

Standard Busbar

Standard Busbar

Standard Busbar

Standard Busbar

*Special straight length busbars are manufactured as standard as 1 m., 1,5 m. and 2 m.

E KAMLINE 25/32

75

10

8

200 60160

M25

10

8

200 75 60

M25

160

35924

35925

96413

96412

96411

96410

96409

96408

KAM 0205

KAM 0204

KAM 0203

KAM 0202

KAM 0205

KAM 0204

KAM 0203

KAM 0202

KAM 0205

KAM 0204

KAM 0203

KAM 0202

KAM 0205

KAM 0204

KAM 0203

KAM 0202

KAM 0305

KAM 0304

KAM 0303

KAM 0302

KAM 0305

KAM 0304

KAM 0303

KAM 0302

KAM 0305

KAM 0304

KAM 0303

KAM 0302

KAM 0305

KAM 0304

KAM 0303

KAM 0302

32

32

32

32

25

25

25

25

E L E K T R İ K

7

565

16

5

70

Feeder Box*

Busbars Order Code

KAM 0305 BB

Feeder Box

KAM 0205 BB

Feeder Box

Current (A) Des c r i p t i on

Standard Elements

Feeder Box

End Feeder Box*

KAM 0305 BS

End Feeder Box

KAM 0205 BS

End Feeder Box

Busbars Order CodeCurrent (A) Des c r i p t i on

End Feeder Box

Central Feeder Box*

KAM 0305 BO

Central Feeder Box

KAM 0205 BO

Central Feeder Box


Central Feeder Box

* With PE Conductor and M25 Gland as standard.

End Closer is supplied together with the feeder unit.

Flexible Elbow

KAM 0305-FD

Flexible Elbow

KAM 0205-FD

Flexible Elbow


Flexible Elbow

48

40

KAM 16 FS

KAM 16 K

66921

66920

66919

L1, N, PE

L2, N, PE

L3, N, PE

67696

67695

67694

67693

67700

67699

67698

67697

-

-

-

-

-

-

-

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

4022

10

16

16

E L E K T R İ K

8

E KAMLINE 25/32

66

105

68

74

KAM 10 B

KAM 16 - FS L1Tap Off Plug

KAM 16 - FS Tap Off Plug L2



KAM 16 - K L1Tap Off Plug

KAM 16 - K Tap Off Plug L2



Tap Off Plugs

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on Cable Length

Tap Off Plugs

Tap Off Plugs

Order Code

* Plugs with different length cable available upon request.

KAM 10 - B L1*Tap Off Plug

KAM 10 - B Tap Off Plug L2*

KAM 10 - B Tap Off Plug L3*

Current (A) Phase PropertiesDesc r ip t i on

1 m. TTR

1 m. TTR

1 m. TTR

Cable

Cable

Cable

Cable Length

With Black Cover

With Yellow Cover

With Blue Cover

Without Fuses.

Max diameter

of feeder cable

is ø11mm.

With 5x20 fuse

holders. Max

diameter of feeder

cable is ø11mm.

96422

96420

96424

96425

96418

96416

96426

96427

5

4

3

2

5

4

3

2

40

63

N

L1

L2

L3

35

55

3000

750

0 0 0 0

750 750375 375

E L E K T R İ K

9

E KAPLINE 40/63

Standard Busbars

Current (A) Conductors PhaseDesc r ip t i on

L1, L2, L3, N, (PE+ )

L1, L2, L3, N, (+ )

L2, N, (PE+ )

L2, N, (+ )

Housing

Housing

Housing

Housing

L1, L2, L3, N, (PE+ )

L1, L2, L3, N, (+ )

L2, N, (PE+ )

L2, N, (+ )

Housing

Housing

Housing

Housing

KAP 0605

KAP 0604

KAP 0603

KAP 0602

Standard Busbar

Standard Busbar

Standard Busbar

Standard Busbar

KAP 0405 Standard Busbar

KAP 0404

KAP 0403

KAP 0402

Standard Busbar

Standard Busbar

Standard Busbar

Order Code

Standard Elements

10

8

200 60160

M32

10

8

200 75 60

M32

160

63

63

63

63

40

40

40

40

96443

96441

KAP 0405

KAP 0404

KAP 0403

KAP 0402

KAP 0405

KAP 0404

KAP 0403

KAP 0402

KAP 0405

KAP 0404

KAP 0403

KAP 0402

KAP 0405

KAP 0404

KAP 0403

KAP 0402

KAP 0605

KAP 0604

KAP 0603

KAP 0602

KAP 0605

KAP 0604

KAP 0603

KAP 0602

KAP 0605

KAP 0604

KAP 0603

KAP 0602

KAP 0605

KAP 0604

KAP 0603

KAP 0602

96447

96444

95881

35922

95878

35923

75

E L E K T R İ K

10

E KAPLINE 40/63

565

16

5

70

KAP 0605 BB

Feeder Box

KAP 0405 BB

Feeder Box

Feeder Box*

Feeder Box


Standard Elements

KAP 0605 BS

End Feeder Box

KAP 0405 BS

End Feeder Box

End Feeder Box*

End Feeder Box


KAP 0605 BO

Central Feeder Box

KAP 0405 BO

Central Feeder Box

Central Feeder Box*

Central Feeder Box


* With PE Conductor and Special EAE Gland M32 as standard.

KAP 0605-FD

Flexible Elbow

KAP 0405-FD

Flexible Elbow

Flexible Elbow


Flexible Elbow

228

11

3

228

11

3

KAP 32

KAP 32 FS

66928

66927

66926

66929

66924

66923

66922

66925

96473

96470

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, N, PE

L2, N, PE

L3, N, PE

L1, L2, L3, N, PE

L1, L2, L3, N, PE

L1, L2, L3, N, PE

12590

92

53

16

16

32

E L E K T R İ K

11

E KAPLINE 40/63

48

40

66

105

KAP 16 FS

KAP 16 K

Tap Off Plugs

Tap Off Plugs

Tap Off Plugs

KAP 16 - FS L1Tap Off Plug

KAP 16 - FS Tap Off Plug L2



KAP 16 - K L1Tap Off Plug

KAP 16 - K Tap Off Plug L2



* Tap off box can be fitted with MBC's of different ratings and brands.

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on

KAP 32-Empty Tap Off Box*

holdersKAP 32-Tap Off 10x38 fuseBox

10 x 38 Fuse holdersMax diameter of feedercable is ø 20 mm.

Order CodeCurrent (A) Phase PropertiesDesc r ip t i on

Without Fuses

Max diameter of feeder

cable is ø 11 mm.

5 x 20 Fuse holders.

Max diameter of feeder

cable is ø 11 mm.

Order Code

98525KA - TP Lighting fixture fixing unit

Desc r ip t i on

Order Code

98698KA-TPL Fixing unit “L” type

Desc r ip t i on

Order Code

74031

Desc r ip t i on

KA - TP

80

3037

ø 7,5

KA - TPL

95

3540

ø 9

ø 12

1

2 3

E L E K T R İ K

12

E KAM/KAPLINEFixing and IP Accessories


To Ceiling

To Floor

To Wall

KAM - KAP Fixing Unit



96449KA-TD Side Wall Support

98699KA - TPU TPU Fixing unit “U” type

98707KAM-KAP Mechanical Joint Support

56

15

17115

ø 7

ø 8

ø 7

KA - TPU

55

4020

ø 7,5

60

25

20

ø 7,5

E L E K T R İ K

13

E KAM/KAPLINEFixing and IP Accessories

Order CodeDesc r ip t i on



Side Wall Support

Fixing unit “U” type

Joint Support

KA-TD Side Wall Support

Mechanical Joint Support

14

E L E K T R İ K

E KAM/KAPLINECertificates

15

E KAM/KAPLINE

E L E K T R İ K

E L E K T R İ K

EAE Elektrik A.Ş.

Directive

EC DECLARATION OF CONFORMITY

Product Group

Manufacturer

E-Line KAM-KAP Busbar Energy Distribution System

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 119. Sokak,

No:10 34510 Esenyurt-Istanbul

According to EC - Directive

2006/95/EEC “Low - Voltage - Directive”

Standar :d IEC 60439-1

IEC 60439-2

This is to attest, under our sole responsibility, that the aforementioned products conforms with

the regulations and guidelines of the following standards.

Type Tests

1- Temperature Rise

2- Dielectric Characteristics

3- Short Circuit Resistance

4- Continuity of the Protective Circuit

5- Creepage Distances

6- Mechanical Operation

7- Protection Class

8- Electrical Characteristics

9- Structural Strength

10- Crush Strength

11- Insulation Material Thermal Strength

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul-Turkey

Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Date

14 July 2003

16

E L E K T R İ K

E L E K T R İ K

E KAM/KAPLINE

25A - 63A PLUG-IN BUSBAR SYSTEMS

PRODUCT OVERVIEW

(E-Line KAM / KAP)

1-

2-

3-

4-

5-

6-

7-

8-

9-

10-

11-

12-

13-

The busbar sytem shall have rated current levels between 25A and 63A and

shall have copper conductors.

Plug-in busbar system shall have one of the following conductor number and

configurations;

a) 2 conductors : L1 / N / Housing (Earthing)

b) 3 conductors : L1 / N / PE + Housing (PE conductor and housing are connected)

c) 4 conductors : L1 / L2 / L3 / N / Housing (Earthing)

d) 5 conductors : L1 / L2 / L3 / N / PE + Housing (PE conductor and housing are connected)

Housing shall be used as earth conductor.

The rated insulation voltage of the system shall be 630 V.

On a three meter standard length there shall be four plug-in points.

The conductors in the housing shall be continuously insulated and only peeled off

on the plug-in points to create contact area.

There shall be insulator supports at the plug-in points.

The conductors shall be of electrolytic copper and continuously tin plated.

Each current rating of the busbar system shall have a type test report according to

IEC 60439/2. The type test reports shall be from an internationally accepted third

party laboratory.

Joint of the busbar shall slide into each other; joint contacts shall be silver plated.

To ensure a safe joint contact there shall be springs on both sides of joint

contacts.

IP Protection degree of the busbars shall be 55.

The housing of the busbar shall be manufactured of 0,50 mm thick galvanised

sheet metal.

Contacts of the tap offs shall be off jawed structure, which touches the conductors

on both sides. The contacts shall also have springs.

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

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25a63a lighting and small power busbar...

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