lifesport's free bike repair guide

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    BASIC BICYCLE REPAIR AND SET UP

    Many view the proper set up or repair of

    a bicycle as a very complex and timely

    task. The truth is that with the right

    information, applied the right way mosttasks can be performed quickly and with

    ease. This guide is not intended to give

    an in-depth view of all aspects of cycling

    repair. Rather, with the help of this

    manual you should be able to properly

    set up your bicycle for longer rides,

    increase its efficiency, and accomplish

    basic repair tasks with few tools.

    sincerely hope you enjoy this manual andthat it will aid in your understanding of

    both the sport of cycling and bicycle

    repair.

    Regards

    Sebastian Jozwiak

    QUICK START BICYCLE REPAIR

    Provided by Lifesport Ltd.

    411 Pembina Highway

    www.lifesportshops.com

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    FIGURE 1A: THE LIMIT SCREWS

    There will be two screws here, marked H and L.

    The H screw controls the action of the

    derailleur at the smaller cogs, while the Lcontrols it at the larger ones. To properly

    adjust, shift to the smallest cog and release all

    tension in the blot in Fig. 1c, and let the

    derailleur collapse. Tighten the H screw until

    the center of the wheels are aligned with the

    center of the smallest cog. Tighten the bolt in

    figure 1c to clamp the cable, and shift to the

    large cog. Adjust the L screw until the farthest

    the derailleur will move is that large cog. In this

    way, the derailleur will never shift the chain off

    the cassette, as it is now physically limited to

    that range, regardless of cable tension.

    FIGURE 1B: THE BARREL ADJUSTER

    The barrel adjuster is used to adjust the tension

    in the cable that moves the rear derailleur. To

    properly set up the rear derailleur, shift to thehighest (smallest) gear, making sure the

    adjuster is not fully tightened or loosened. Now

    pull the cable through through Fig. 1c with

    moderate tension and tighten as in Fig. 1c,

    clamping the cable. Now, while pedaling the

    bicycle, shift ONE up on your shifter (from 8

    to 7, say). The chain will probably not make a

    perfect shift, requiring you to turn the adjuster.

    While turning the pedals, if the derailleur is not

    shifting up the cassette, turn the adjuster CCW.

    If there is too much cable being pulled, i.e. the

    chain is moving up TWO cogs, turn the

    adjuster CW. Repeat this process until smooth

    shifting is achieved.

    FIGURE 1C

    REAR DERAILLEURThe most common part that requires

    adjustment. Located on the rear of your

    bicycle, this component is responsible f

    physically moving the chain from one co

    to another, thereby shifting gears. Its

    symptoms are common, easy to fix, and

    adjustment results in crisp, precise shift

    COMMON SYMPTOMS

    Poor shifting on the rear shifter

    Clicking noises are audible

    Chain may get lost (shift off the

    cassette) between the cassette and th

    frame, or the cassette and the spokes

    THE FIX

    Adjust limit screws" (Fig. 1a).

    Secondly, the tension of the barrel

    adjuster on the rear derailleur shouldbe adjusted (Fig. 1b).

    Lastly, make sure that the derailleur is

    tight to the dropout by tightening the

    bolt as in Fig. 1d.

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    FRONT DERAILLEUROperating very similarly to the rear

    derailleur, the front derailleur shifts the

    chain up and down various chainrings at

    the crank set. It important to remember

    during front derailleur setup that notall

    gears are intended forallchain rings.

    Take the triple as pictured to the right.

    Once properly set up, this derailleur will

    not rub so long as an appropriate gear onthe back is chosen.

    If riding on theinside chainring, restrict

    yourself to only riding on the largest cogs

    of the cassette. If riding on themiddle

    chainring, restrict yourself to only riding in

    themiddle thirdof the cassette, and if

    riding on thelarge chainring, ride only the

    middle thirdto the outer thirdof the

    cassette. Once proper gear selection is

    achieved, there will be minimal chain rub.

    COMMON SYMPTOMS

    Chain wont shift between chain rings

    Chain falls off either the inside or outside of

    the crank set

    Chain rubs on inside of the derailleur cage

    THE FIX

    Adjust limit screws (Fig. 2a)

    Adjust tension in cable (Fig. 2b)

    Adjust height and angle of derailleur

    (Fig. 2c)

    FIGURE 2B: TENSION

    After having shifted onto the small chainring,

    pull the cable so that it is tight, and tighten the

    bolt as indicated in the figure. You may also

    use the barrel adjust to fine-tune this tension,

    to ensure proper shifts.

    FIGURE 2C: HEIGHT A

    ANGLE

    Adjust the height of the derai

    such that when shifted onto

    large chainring, there is 1-3mm

    clearance from the cage to

    ring. The angle of the derai

    should be parallel with

    chainrings. You can adjust

    height and angle by loosening

    bolt indicated above and sim

    sliding it up and down the s

    tube. Remember: When adjus

    height, the tension (Fig. 2b) m

    be re-adjusted.

    IGURE 2A: LIMIT SCREWS

    ery similar in operation to the rear derailleur limit screws, these physically

    estrict the overall motion of the derailleur, regardless of cable tension. One

    crew will adjust the inside motion, while the other will adjust the outer.

    here is wide variation as to which controls which, so a simply turning one

    will let you know what yours does. Release all cable tension by loosening

    he bolt in Fig. 2b, and adjust the inside bolt so that the derailleur is justin

    ne with the chain. Reconnect the cable, and shift onto the large chainring

    nd small cog. Tighten the limit screw such that you cannot shift the

    erailleur cage over the large chainring. This will restrict the chain from

    alling off the inside and outside of the chainrings.

    Once tightened, shift from theinside ring to the

    middle ring. If the chain isnt coming onto the

    middle ring, turn the barrel adjuster CCW, to

    increase the tension in the cable, pulling the

    chain over more. If the chain is pulling over too

    much, tighten the barrel adjuster.

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    SADDLE ADJUSTMENTProper adjustment of the saddle not only

    provides better support and increased

    comfort, it also maximizes your stroke.

    This increases your overall efficiency,

    allowing you to go faster with no increase

    in overall effort. There are three key

    points to saddle adjustment: height,angle, and fore/aft position. While all of

    these elements are important for a

    successful bike fit, one should pay

    particular attention to height. Far too

    many individuals ride with their saddles

    too low or too high. This causes un-

    needed movement and leads to an

    inefficient pedaling action.

    HEIGHT

    Proper saddle height occurs when your leg is at the bottom of the stroke and your leg isalmost

    fully extended. The knee should not lock, nor should your hips have to rock over to one side to

    fully depress the pedal. There should be a natural bend in your knee, just as if you were

    standing. There is some variation to this measurement; some people prefer to be slightly higher,

    others lower. This variation is on the order of millimeters, never as large as centimeters and there

    is a generally accepted correct saddle height.

    Adjust the saddle height by loosening the bolt in Fig. 3a. Your bicycle may be equipped with a

    quick release lever, allowing you to loosen this clamp without the need for any tools. This will

    allow you to slide the seat post up and down.

    ANGLE

    The angle of the saddle should be almost parallel with the ground. Again, as with saddle height,

    there is some subtle variation (1 - 2 degrees), but it is never extreme. In Fig. 3b, we see the

    progression of a saddle that (a) has a positive slope, (b) has a negative slope and finally (c) the

    correct angle. If the rise is too steep, this will cause numbness and discomfort, especially on

    longer distance rides. A negative slope will result in the rider constantly slipping forward, forcing

    more pressure on the palms and increased neck and back pain. This is uncomfortable and is to

    be avoided. A saddle that is almost parallel to the ground is ideal, as it supports the weight of

    the rider without causing numbness or putting excess pressure on the hands.

    Adjust the angle by loosening the bolt(s) as in Fig. 3c, and simply knock the saddle either up or

    down. Re-tighten the bolt to the correct torque.

    FORE / AFT POSITION

    The fore / aft position refers to how far the saddle is in relation to the seat post clamp. Generally

    speaking, with the crank arms in line with the chainstays the virtual line projected vertically from

    just under your kneecap should bisect the pedal axle. While this measurement is an important

    consideration, it is also suggested to have the handlebars obscure the front hub from your lineof sight when in a riding position. Generally this can be accomplished by changing stem length

    or angle. Commonly for the recreational rider, changing the fore / aft saddle position is not only

    easier, it also yields a better rider feel and more pleasing result.

    FIGURE 3A

    FIGURE 3B

    FIGURE 3C

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    FIGURE 4A: CHECK FOR PLAY

    While applying the front brake with one hand,

    hold the headset as in the image above with

    the other hand. Gently rock the bicycle back

    and forth. If there is noticeable movement

    between the frame and the steer tube, your

    headset needs adjustment. This movement is

    fairly obvious and should be easy to feel. If

    youre struggling to feel anything, chances are

    your headset isnt too loose.

    FIGURE 4B: STEM BOLTS

    There are commonly one or two bolts securing

    the stem to the steer tube. They can be readily

    tightened or loosened with a multi tool.

    HEADSET ADJUSTMENTProper headset adjustment is necessary

    to ensure a responsive ride.

    COMMON SYMPTOMS

    loose feeling handlebars Jarring feeling when going over bumps

    Undesirable play in front end

    THE FIX

    Check for play in headset (Fig. 4a), then;

    If there is play:

    Loosen stem bolts (Fig. 4b)

    Tighten bolt in Fig. 4c

    Tighten stem bolts

    Check for play once more to

    ensure proper adjustment

    If there is no play, nor is i t too tight:

    You dont have a loose or mis-

    adjusted headset! If there is no play, but headset is tight:

    Loosen stem bolts (Fig. 4b)

    Loosen bolt in Fig. 4c

    Tighten stem bolts

    Check to make sure the headset

    isnt too loose (Fig. 4a).

    DONT OVER TIGHTEN!

    In a properly adjusted headset, there will be no

    play (as in Fig. 4a), nor will the headset be too

    tight. While having no play, a headset that is

    too tight will not allow the bars to swing freely

    from side to side. If there is too much friction,this will also increase bearing wear and the

    headset should be loosened.

    FIGURE 4C

    Adjust the headset bytightening or loosening

    this bolt

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    BRAKE ADJUSTMENTBrake adjustment involves proper tensio

    of the brake cable and brake pad angle.

    Nearly all brake fixes are quick and

    simple and can be readily made with an

    ordinary multi tool. This guide pertains to

    v brake styles, although the techniques

    and overall ideas are applicable to road

    brake systems as well. If your bicycle is

    equipped with disc brakes, please

    consult the manufacturers website for

    technical information.

    COMMON SYMPTOMS

    loose feeling in brakes

    Poor braking performance

    Wheel constantly rubs on brake pad

    THE FIX Check cable tension and adjust by releasin

    the bolt holding the cable taut on the

    caliper, pulling the cable tighter, and re-

    retightening the bolt. This should be done

    when the brake is engaged to more

    accurately judge the correction tension.

    Check brake pads for excessive wear

    If wear exists, replace pads.

    Check brake pad angle (Fig. 5a).

    Adjust tension screws on calipers (Fig. 5b).

    DISENGAGING THE BRAKE

    To open the brake calipers to allow the tire to

    pass through, simply move the rubber piece

    over and wiggle the metal stop out, as picture

    above. This allows the brakes to open and giv

    enough clearance to remove the wheel. To

    reengage the brake, simply do this operation

    reverse.

    AN OPENED (DISENGAGED) BRAKE

    FIGURE 5A: ANGLE ADJUSTMENT

    The angle of the brake pads can be easily

    adjusted by loosening the bolt as depicted in

    the figure above. Ideally, the brake pads should

    be parallel to the rim, and contact in the middle

    of the braking surface.

    FIGURE 5B: TENSION SCREWS

    You can use the small screws to pull the

    calipers to the left or right. If one pad is

    contacting the rim before the other is, simply

    adjust these screws. Tightening the screw will

    pull that pad further from the rim. Likewise,

    loosening it will move it closer to the rim.

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    This guide is provided free of charge and all instructions and methodologies are to be used at the riders risk. Lifesport Ltd. assumes no responsibility for any damages or peinjury incurred from adjustment described in this guide. If you are unsure about any adjustment to be made, please see a qualified bicycle mechanic.

    Lifesport Ltd. 1 (204) 475-2352 [email protected] 411 Pembina Highway Winnipeg, Manitoba R3L2E6 www.lifesportshops.com

    CLOSING REMARKS

    While this guide has been constructed with the best intentions in mind,

    an improperly adjusted bicycle not only endangers the rider, but those

    around them as well. Please, before you set out ensure that all bolts

    have been properly tightened, quick releases tightened, and brakes

    engaged. Neglecting to do so needlessly endangers all those involved.

    RIDING TIPS AND TECHNIQUE

    TIP #1: RIDE WITH THE RIGHT STUFF

    Now that your bicycle is properly tuned and ready to roll, be sure that

    you are ready for the journey. Proper gear is as essential to enjoying a

    ride as having a bike in working condition. No matter what your goals in

    cycling are; winning bike races, beating the rest of your cycling group

    up the large hill, or just pleasure riding, having the right tools for the job

    ensure that you are not limited by your equipment. For general road

    riding, this equipment includes some, if not all, of the following:

    Cycling shoes with a clipless system

    Cycling shorts / bibs

    Cycling jersey

    Cycling gloves

    Water bottles

    Cycling helmet

    Cyclometer (bike computer)

    Cycling glasses (or sunglasses)

    This is a short list and does not include more expensive equipment such

    as upgrading your wheelset or the like. However, each one of these

    items contributes to how you feel about cycling and the kind of

    experience you have. You wouldn't go out and run a marathon after only

    having trained for 5K, would you? Then why would you go out on a road

    bike totally unprepared! You're going to have a bad experience! Things

    such as cycling shoes, jersey, shorts, and gloves are essentials every

    cyclist should have.

    TIP #2: RIDE THE CORRECT GEAR!

    Very often, people choose the incorrect gear while riding. Yes, your

    cadence can and will vary, however there is an accepted range that is

    deemed correct. Usually, for normal cruising on the flats, 90 rpm is the

    golden number. This, of course, depends on your riding style and

    conditions, and your cadence may fall into the range of 86-95 rpm.

    Once you get the feel for riding the correct cadence, it is the important

    to achieve this gear in the correct fashion. Riding "extreme" gear

    combinations can bend the chain at bad angles, reducing chain life an

    performance. By "extreme" we mean the small chain ring and the

    smallest cog at the back, or the large ring on the front and the largest

    cog at the back. You'll probably get a significant amount of chain rub o

    your front derailleur if you ride in these gear combinations. Riding the

    correct gear in the correct fashion does not only improve your bicycle'

    performance, but not mashing huge gears can greatly increase yourendurance and reduce fatigue. There are instances where riding larger

    gears are useful for training techniques or certain other applications,

    however these are very specific applications and do not apply as an

    overall rule.

    TIP #3: MAINTENANCE

    Much like having the correct tools for the job, keeping those tools in

    good working order will make your riding far more enjoyable. Many

    people may not recognize the importance of maintenance or see how

    can 'instantly' benefit you. The reality is riding with tires that are low on

    air or having shifters that are improperly adjusted or riding with an old

    chain does affect how well (and how fast) you can ride. Special

    attention should be paid to tire pressure. While it doesn't sound like a

    large difference, not pumping up your tires from 75 psi to 110 psi will

    greatly reduce how efficiently your bicycle rolls and really slows you

    down. Things like improperly adjusted derailleurs and rusty or worn ou

    chains affects your smoothness of shifting and can mentally throw you

    off when the going gets really tough. The last thing anybody wants to

    deal with when they're having a tough time on a ride is to deal with a

    shifter that won't stay in gear!

    TIP #4: FIND A GROUP

    Riding in a group is one of the best things you can do as a cyclist.

    Originally, try to find groups that are right around your skill level, and

    once you feel comfortable there, find a group the is slightly beyond you

    level. Riding with more advanced riders helps you gain knowledge and

    insights that you wouldn't otherwise think of. Often these things includ

    where to ride, what gear to ride, when to sit and when to get out of the

    saddle, and overall technique. You don't necessarily have to join twogroups to do the aforementioned strategt; lots of groups have 'fast' an

    'slow' days, so simply find out when the 'slow' or 'relaxed' days are an

    join that group then. This way, when you're ready to ride at a faster

    level, you'll already have established a friendship with some riders and

    you'll be familiar of how they ride, moves they make, and how

    comfortable you are with them, which makes a faster ride much safer.

    Lifesport is such a club, offering 'faster' and 'slower' rides with a

    relaxed, highly social atmosphere.

    Visit us at www.lifesportshops.comfor more details!

    Lifes ort LtdHappy Riding,

    http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/http://www.lifesportshops.com/