Product PartsInformation

Liftstar Hydraulic WinchModel LS2-600H and PS2–1000H

(Dwg. MHP2827)

Save These Instructions

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Form MHD56360Edition 3February 201443801729© 2014 Ingersoll Rand

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearestDistributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from http://www.ingersollrandproducts.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate allwarranties.Original instructions are in English. Other languages are a translation of the original instructions.Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication Part/Document Number Publication Part/DocumentNumber

Product Safety Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56361

Product Information Manual MHD56359

TABLE OF CONTENTS

Description Page No.

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Winch Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Winch Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Disc Brake and Motor Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Reduction Gear Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Hose Connections Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Remote Control Valve Assembly and Parts List (Optional) . . . . . . . . . . . . . . . . . . . . . . . . .9

Remote Control Valve with ON/OFF Assembly Drawing and Parts List (Optional) . . .10

Free Spool Clutch Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Dwg. Name Page No.

.

(Dwg. MHP2826) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

.

(Dwg. MHP2824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

(Dwg. MHP2825) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

(Dwg. MHP2846) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

(Dwg. MHP3401) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

(Dwg. MHP2823) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

(Dwg. MHP2620) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2 Form MHD56360 Edition 3

PARTS ORDERING INFORMATIONThese products are designed and constructed to provide long, trouble-free service.In time it may be necessary to order and install new parts to replace those that havebeen subjected to wear.

For your convenience and future reference, it is recommended that the followinginformation be recorded.

ModelNumber________________________________________________________

SerialNumber________________________________________________________

DatePurchase________________________________________________________

When ordering replacement parts, please specify the following:1. Complete model number and serial number as it appears on the data (name)

plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.

The data (name) plate is located on the product.

NOTICE

• Continuing improvement and advancement of design may cause changesto this equipment which are not included in this manual. Manuals areperiodically revised to incorporate changes. Always check the manualedition number on the front cover for the latest issue.

• Sections of this manual may not apply to your product.• The use of other than genuine Ingersoll Rand replacement parts may result

in safety hazards, decreased performance and increased maintenance, andwill invalidate all warranties.

n Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service unlessprior arrangements have been made and written authorization has been providedfrom the location the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled oroverloaded will not be repaired or replaced under warranty. A printed copy of thewarranty that applies to this product is provided inside the back cover of the productinformation manual or in some cases the parts manual.

n Disposal

When the life of the product has expired, it is recommendedthat it be disassembled, degreased and parts separated as tomaterials so that they may be recycled.

For additional information contact:

Ingersoll Rand20017 72nd Avenue SouthKent, WA 98032 USAPhone: (800) 483-4981 or Ingersoll RandDouai Operations529, Avenue Roger Salengro59450 Sin Le Noble, FrancePhone: (33) 03-27-93-08-08Fax: (33) 03-27-93-08-00

Form MHD56360 Edition 3 3

WINCH ASSEMBLY DRAWING

318

4

12

47

7

8

37

36

6

4443

10

9

48

546

45

834

35

40

41

11

5

11

(Dwg. MHP2826)

4 Form MHD56360 Edition 3

WINCH ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

1 Capscrew 8 4102–2301 35 Guard (power head) 1 9644–0471

2 Lockwasher 8 4520–100636

Guard (short drum)1

7644–2141

3End Cover (Standard) 1 9644–2058 Guard (long drum) 7644–2142

End Cover (TD-20) 1 9644–2842 37 Capscrew 4 4120–1604

4 Plug 1 6696–2841 • 40 Wear Ring 2 9618–0058

5 Upright 2 9644–2054 • 41 Exhaust Washer 5 6760–0303

6 Bearing 1 5080–0016 43 Gear 1 9644–2060

7 Capscrew 4 4102–2501 44 Retainer Ring 1 4770–3050

8 Lockwasher 8 4520–1010

45

Spacer (188.5 mm [7.42 in.] short) 2 9644–2113

9 Wire Rope Anchor Wedge 1 9644–2079 Spacer (344.5 mm [13.6 in.] long) (Standard) 1 9644–2144

10Drum (155 mm [6 in.] short) 1 9644–2049 Spacer (344.5 mm [13.6 in.] long) (TD-20) 1 9644–2931

Drum (311mm [12.2 in.] long) 1 9644–208946

Spacer (188.5 mm [7.42 in.] short)2

9644–2056

11 Retainer Ring 2 4782–9332 Spacer (344.5 mm [13.6 in.] long) 9644–2143

18 Plug 1 6696–2941 47 Data (Name) Plate 1 66763141-R

34 Capscrew 4 4100–0401 48 Warning Tag 1 71060529

• Recommended spares.

Form MHD56360 Edition 3 5

DISC BRAKE AND MOTOR ASSEMBLY DRAWING AND PARTS LIST

2655

56

53

5857

59

60

61

62

63

64

65

66

67

68

69

72

7071

83

16

14

14

(Dwg. MHP2824)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

14 Plug 2 6511–0441 • 63 Backup Ring 1 5823–1629

• 16 ‘O’ Ring 1 5823–5229 • 64 ‘O’ Ring 1 5823–1429

• 26 Gasket 1 9644–1048 • 65 Backup Ring 1 5823–1529

53 Brake Housing Cover 1 9647–0112 66 Piston 1 9611–0010

55 Washer 4 4101–0601 67 Spring 12 6919–2232

56 Capscrew 4 4102–3001 68 Adapter, Motor 1 9644–0469

• 57 Drive Plate 4 6309–2432 69 Capscrew 11 4130–1906

• 58 Friction Plate 5 6309–2332 70 Lockwasher 2 4520–1012

59 Brake Reaction Plate 1 9611–0012 71 Capscrew 2 4100–3401

60 Splined Hub 1 9644–0470 72 Motor Assembly 1 6400–0144

61 Brake Housing 1 9611–0009 83 Key (Included with Motor Assembly) 1 Contact Factory

• 62 ‘O’ Ring 1 5823–1329

• Recommended spares.

6 Form MHD56360 Edition 3

REDUCTION GEAR ASSEMBLY DRAWING AND PARTS LIST

27 2322

15

24

24

2223

27

2630

31

2829

33

32

12

39

14

15

16 17

13

19

20

21

38

25

(Dwg. MHP2825)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

12 Retainer Ring 1 4770–0029 25 Spacer 1 9644–2059

13 Bearing 1 5080–0006 • 26 Gasket 1 9644–1048

14 Plug 1 6511–044127

Reducer Housing (Standard) 1 9644–1007

15 Reduction Gear End Cover 1 9644–2010 Reducer Housing (TD-20) 1 9644–1844

• 16 ‘O’ Ring 1 5823–5229 28 Needle Bearing 6 5656–2141

• 17 Oil Seal 1 5801–3430 29 Bearing Ring 6 5636–2041

19 Ring Gear 1 9644–1200 30 Spacer 3 9644–1047

20 Sliding Gear 1 9644–2011 31 Planet Gear 3 9644–1201

21 Bearing 1 5080–0005 32 Planet Gear Support 1 9644–0483

22 Capscrew 3 4132–6306 33 Planet Pin 3 9644–1046

23 Washer 3 4500–1105 38 Bearing 1 5080–0009

24 Capscrew 6 4133–2506 39 Bearing 1 5005–0006

• Recommended spares.

Form MHD56360 Edition 3 7

HOSE CONNECTIONS ASSEMBLY DRAWING AND PARTS LIST

85

9094

95

96

86 89

88

86

87

90

86

84

82

81

80

86

8598

85

86

92

99

93

99

98

90

86

91

(Dwg. MHP2846)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

80 Tube Assembly 1 9644–0480 90 Fitting, Adapter 2 6825–0428

81 Tube Assembly 1 9644–0481 91 Tubing 1 9644–0485

82 Fitting 2 6824–8828 92 Fitting 2 6825–0228

84 Capscrew 4 Contact Factory 93 Fitting, Connector 1 Contact Factory

85 Plug 3 Contact Factory 94 Control Valve Assembly 1 6846–5141

86 Fitting, Elbow 6 6824–8928 95 Lockwasher 2 4520–1008

87 Valve 1 Order item 98 96 Capscrew 2 4101–9201

88 Tubing 1 9644–0484 98 Counterbalance Valve 1 3598–0101

89 Fitting, Adapter 1 6825–5628 99 ‘O’ Ring 2 Contact Factory

8 Form MHD56360 Edition 3

REMOTE CONTROL VALVE ASSEMBLY AND PARTS LIST (OPTIONAL)

51

52

73

79

78

50

54

2

51

76

77

24

T P

2 4

T P

74

75

(Dwg. MHP3401)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

2 Lockwasher 4 4520–1006 74 Housing 1 9624–0371

50 Guard 1 9624–0358 75 Nut 4 4370–7611

51 Capscrew 8 4132–2606 76 Plate 1 9624–0372

52 Washer 4 4500–1106 77 Capscrew 4 4132–4306

54 Label, Directional 1 9624–0389 78 Fitting, Nipple 4 6814–0228

73 Hydraulic Control 1 9624–0373 79 Plug 2 Contact Factory

Form MHD56360 Edition 3 9

REMOTE CONTROL VALVE WITH ON/OFF ASSEMBLY DRAWING AND PARTS LIST (OPTIONAL)

2

T P

2 4

T P

24

398132

130

399

80

133

135

131

137

330

136

92

138

131

134

Hydraulic Valve HoseConnection Ports

(Dwg. MHP2823)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

8 Remote Control Valve Assembly 1 3624–0497 134 Hydraulic Control 1 9624–0373

2 Lockwasher 4 4520–1006 135 Housing 1 9624–0495

80 Fitting, Connector 2 6825–0228 136 Nut 4 4370–7611

92 Plug 2 6511–0741 137 Plate 1 9624–0498

130 Guard 1 9624–0358 138 Fitting, Nipple 4 6825–0528

131 Capscrew 8 4132–2606 330 Screw, Button Head 8 4120–1604

132 Washer 4 4500–1106 398 Control Valve “On - Off” 1 6849–2941

133 Label, Directional 1 9647–0182 399 Control Valve Support 1 9647–0108

10 Form MHD56360 Edition 3

FREE SPOOL CLUTCH ASSEMBLY DRAWING AND PARTS LIST

49

245

240

241

22

242 243

244

141

238 237236

246

247

248

251252

1 2

(Dwg. MHP2620)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

200Free Spool Clutch Assembly (short drum)

19644–2076 241 Capscrew 1 4133–0506

Free Spool Clutch Assembly (long drum) 9644–2157 242 Cam 1 9644–2068

1 Capscrew 8 4102–2301 243 Spring 1 9644–2075

2 Lockwasher 8 4520–1006 244 Spindle 1 9644–2067

49 Retainer Ring 1 4770–3032245

Shaft (short drum)1

9644–2070

141 Bushing 2 5900–8826 Shaft (long drum) 9644–2126

235 Capscrew 1 4132–6303 246 Spring Stopper 1 9644–2069

236 Pin 1 4650–6820 247 Spring 1 6918–8932

237 Lever 1 9644–2149 248 Retainer Ring 1 4770–0014

238 Knob 1 6956–6232 251 Bearing 1 5015–0001

240 Locknut 1 4370–7211 252 Retainer Ring 1 4770–0012

Form MHD56360 Edition 3 11

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