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Liquid Phase Separation and Glass formation ofPd-Si Alloy 銷桂合金的液態相分離及其玻璃轉變 t' » Hong Sin Yi, Grace 康倩儀 A Thesis submitted in partial fulfillment of the requirements for the Degree of Master ofPhilosophy in Physics The Chinese University of Hong Kong June 1997 ,“ •‘• ‘ •. . , .

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Page 1: Liquid Phase Separatio ann d Glas formatios n ofPd-Si Alloy · this metastabl temperature range e (th undercoolee regime)d phas, e separatio wans reported for several metalli glasc

Liquid Phase Separation and Glass formation ofPd-Si Alloy

•銷桂合金的液態相分離及其玻璃轉變

t ' »

Hong Sin Yi, Grace 康倩儀

A Thesis submitted in partial fulfillment of the requirements for the Degree of

Master ofPhilosophy in Physics

The Chinese University of Hong Kong June 1997

,“•‘• ‘ •. . , • .

Page 2: Liquid Phase Separatio ann d Glas formatios n ofPd-Si Alloy · this metastabl temperature range e (th undercoolee regime)d phas, e separatio wans reported for several metalli glasc

y ^ . - ' - t ^ , y ^ -f%^z.麥大 x ^ fk/比系馆書圖\)f\ h\ — \ ? ^ r 2 7 M \m g W \ _ ^ J V^\ '',' '�r?|TV /(^// % : � : 2 i i i : ? # ^ X4V/l/Cr.c;^S ^^ ^ s < J ^ ^ ^ t . v ^ V ^ J > x ^

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Acknowledgments This thesis would not have been completed without the assistance of a

number of people. First of all, I would like to thank my supervisor, Prof. Kui Hin Wing, who guided me with extra patience, gave me encouragement and enlightenment during the years of study. I am indebted to his guidance in various aspects.

Besides, I am grateful to Dr. Xiao Jian Zhong, Mr. Guo Wen Hua, Mr. Lee Ka Lun, Mr. Leung Kwok Keung and Mr. Yuen Cheong Wing for their insightful discussions on my project. They had also assisted me technically at the expense of their treasured time. Their precious ideas and aissistance made my project progress smoothly.

Let me also thank Mr. Yeung Hua, Mr. Li Qiang, Mr. Chua Lai Fei, Mr. Chan Kim Wai, Mr. Cheung Hiu Tung, my other fellow ‘labmates,and classmates. They had created a happy and cooperative working atmosphere in which I could always work with gladness.

I should not forget the sincere care and countless support from my family.

Last but not least,I would like to express my gratitude to Mark, who had inspired me with confidence and given me enormous comfort throughout the days.

Page 4: Liquid Phase Separatio ann d Glas formatios n ofPd-Si Alloy · this metastabl temperature range e (th undercoolee regime)d phas, e separatio wans reported for several metalli glasc

Abstract Metallic glass is highly reputed for its extraordinary properties like high fracture

strength, large corrosion resistance and thermal durability. Researchers had been paying much effort to study the glass forming abilities and they struggled to produce it more effectively.

Rapid solidification is one of the popular glass-forming methods. This process involves cooling a homogeneous liquid down to a temperature below its melting point In this metastable temperature range (the undercooled regime), phase separation was reported for several metallic glass formers, such as Pd80Si20.

We extended the work to the nearby compositions (from PdgoSii9 to Pd77Si23).

Fluxing techniques were applied to undercool the alloys and Liquid Phase Separation (LPS) was also found to occur. It is accomplished by two mechanisms - Liquid Nucleation & Growth (LNG) and Liquid Spinodal Decomposition (LSD). These mechanisms give rise to different morphologies, typically the ‘island-like’ structure and connected network respectively. The metastable miscibility gap is therefore determined structurally.

The metastable liquid miscibility gap hurts the glass forming ability (GFA) of a glass forming system as at least one of the phase separated liquid spinodals has a composition close to that of a stoichiometric compound. The GFA of Pd-Si is then discussed in terms of LPS.

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Table of Contents Acknowledgments Abstract Chapter 1 Introduction

1.1 Metallic Glass and its application i 1.2 Glass Forming Ability (GFA) 2 1.3 Equilibrium Phase 3 1.4 Nucleation and Growth 6 1.5 Spinodal Decomposition 8 1.6 Morphology Comparison between Nucleation and Growth and

Spinodal i3 Figures References 24

Chapter 2 Experimental Method Experimental Method 25 Figure 29 References

Chapter 3 MetastabIe liquid miscibility gap in Pd-Si and its glass forming ability Litroduction Experimental 33 Results.... 34 Discussion Figures References 49

Bibliography

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Chapter 1

Introduction

•I

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Chapter 1 - Introduction

1.1 Metallic Glass and its applications An amorphous (non-crystalline) solid is a solid that does not have long

range periodicity. Glass refers to an amorphous solid formed by quenching of a liquid. During continuous cooling, the structure of the liquid from which the glass is formed, can be retained, leaving a short-range ordered solid. Metallic glass is that formed from a metallic alloy.

Applications ofmetallic glass:

Glasses have been found in various materials : covalent, ionic, Van der Waal's, hydrogen bonded and metallic. Their properties are vastly different. Among them, metallic glasses exhibit extraordinary mechanical and magnetic properties. For example, high carbon steel with W, Mo and Cr alloying additions possess high tensile strength (350 kg mm"^), ductility and thermal stability [l,2]. And Fe-B-Si alloy had been found to exhibit fracture strengths of 350 kg mm"^ [3]. In this sense, they can be broadly used as strengthening agents.

bi addition, the lack of crystallinity allows glasses to be easily magnetized. It is advantageous for metallic glasses to be applied as inductors in power-conditioning equipment [4]. Besides, due to their compositional homogeneity, they have good resistance to chemical corrosion. The combination of high hardness and good corrosion resistance makes them useful as magnetic head materials.

Viewing these outstanding performances, scientists are inclined to make metallic glass be more applicable. Much efforts have been paid on producing bulk

1

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Chapter 1 - Introduction

metallic glass more effectively. It is worth noticing that metallic glass is usually

formed by rapid solidification such as splat quenching and melt spinning. High

cooling rate of around 10^ to 10^ K per second is commonly used. The as formed

glass has a thickness of � 5 0 \Jim. More recently,by employing fluxing technique,

bulk metallic glass (Pd40Ni40P20) with dimension of at least 1.0 cm was obtained

by Kui et al [5]. A. Peker et al [6] had also successfully prepared a metallic

glass (Zr41.2Ti13.8Cu12.5Ni10.0Be22.5) in form of rods ranging up to 14 mm in

diameter. The critical cooling rate applied is only 10 K s^ or less. These

encouraging results prompt us to study the determining factors in glass forming

abilities of metallic alloys.

1.2 Glass Forming Ability (GFA): In order to form glass, it is necessary to bypass crystallization until the

glass transition temperature (Tg) is reached. Tumbull [7] measured the GFA by a reduced glass transition temperature Trg (=Tg/Ti) where Ti is the liquidus (melting point). A system with a high T g implies a high GFA. Hence, a deep eutectic system favors glass forming. At composition near the eutectic point, T] is relatively small, only a shallow quench is required before Tg is reached. Thus, the GFA is enhanced because the lower the Ti, the higher the Trg.

As quenching is an important factor in forming glass, the existence of a miscibility gap in the undercooling regime becomes an important factor. Consider a schematic eutectic system with a miscibility gap (Fig.l). The homogeneous liquid with composition Co separates into two melts with compositions Cp and c^ as

2

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Chapter 1 - Introduction

it is quenched from temperature Ti to T2. These melts suffer a larger undercooling

than that of c � a t the same temperature(ATp & ATq > AT。); and hence are apt to crystallize. The ease of solidification reduces the extent of quenching and thus may lower the GFA.

Apart from the reduced glass transition temperature, Tsuyoshi Masumoto et al. [8] pointed out that the cooling rate as well as the atomic size ratios also have an impact on GFA. Furthermore, effects of atomic sizes and chemical bonding on GFA were reported by Chen [9]. Recently, the thermal expansion coefficient of molten metallic glass is also found to be correlated to GFA of certain metallic glasses [10].

Among the elements that affect GFA,thermal behaviors of metallic alloy in the undercooled regime, especially liquid phase separation becomes the main focus of our works. The underlying principles are to be discussed.

1.3 Equilibrium Phase According to the classical laws of thermodynamics, the Gibbs free energy

(G) measures the stability of a phase. It is defined by, G = H-TS (1)

where H is the enthalpy; T, the temperature and S, the entropy. Consider a binary system (A-B alloy), the change in free energy due to the

mixing of the components is

AG^^ =AH.-TAS. (2) fnvc mvc mix \^)

3

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Chapter 1 - Introduction

Li a quasi-chemical model, where volumes of pure A & B are equal and

constant during mixing, only the bond energies contribute to the heat of mixing,

AHniix. Explicitly,

^ m ^ = PAB (3)

where PAB is the no. of A-B bonds, and

, £ = £仙一 | ( £ " + £ «忍 ) (4)

the first term corresponds to A-B bond energy and the second one is the average

of same-species bond energies. If eAs < 1/2 (eAA + eBB), AHmix becomes negative.

At any temperature, mixing of A-B atoms lowers the free energy of the system

and is thus prefered. In other words, the components are miscible in all phases. Fig.2 shows some schematic free energy curves for a A-B alloy at different

temperatures [11]. At a relatively high temperature, Ti, GL is always smaller than Gs (Fig.2a). Because liquid has large entropy and especially at a high temperature, the term -TASm greatly reduces the total free energy, hence stabilizes the liquid phase. At Tm(A), G[ and Gs coincide at pure A (Fig.2b). It corresponds to the equilibrium melting point of pure A. A similar situation occurs at Tm(B),the melting point of pure B (Fig.2d). Now consider the free energy curves between the melting points, say T2 (Fig.2c). The intersections of the curves and their common tangent (composition b to c) represent a region with a two-phase mixture - l iquid and solid. At temperature below Tm(B) (Fig.2e), Gi soars more rapidly than Gs. This results from the reducing contribution of the entropic term : -TAS^ at decreasing temperature. By then, the solid phase possesses higher stability.

4

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Chapter 1 - Introduction

Li short, at temperature above the liquidus, any composition will be in liquid phase. And at temperature below the solidus, solid becomes the equilibrium phase for all compositions. Between these two lines, it is a region of a two-phase mixture. The relative phase ratio is given by the lever rule.

][nthecasethateAB > 1/2 (eAA+eBs), positive AH^ix is inferred. Mixing

can either increase or decrease the free energy depending on temperature. Some

schematic free energy curves are shown in Fig.3. At high temperatures (Ti, T2),

such that TASmix > AHmix, AGmix becomes negative and mixing is still favorable

(Fig.3a,b) [12]. At low temperature (T3), when TAS„ux < AHn^^,a hump

develops in the free energy curve (Fig.3c). In this case, mixing can no longer lead

to stable equilibrium. Instead, it can be brought about by phase separation. A

miscibility gap then appears on the phase diagram (Fig.3d).

The outer boundary of the miscibility gap locates the onset temperatures where phase separation occurs at various compositions. Consider a schematic free energy curve at temperature Tj (Fig.4a), Ca & Cb are the minimums; Cp & Cq

^2Q represent points of inflection where ( ^ ~ ^ = 0). Compositions between Cp & Cq

(region I) are chemically unstable. A slight fluctuation ofcomposition can reduce

the free energy (AGi) of the system. Within region II (those between the

minimums and points of inflection), compositions are metastable since small

fluctuation of composition results in an increase in free energy (AGn). When

poims of inflection and minimums at different temperature are plotted on the phase diagram, a miscibility gap can be constructed (Fig.4b). It is composed of a

5

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Chapter 1 - Introduction

phase boundary (the outer line) and a spinodal line (the inside one). The latter one is the boundary of the unstable region (I) and the metastable region (H). When a homogeneous liquid or solid solution is quenched into the miscibility gap, phase separation is accomplished via different mechanisms. In the unstable region, a spontaneous spinodal decomposition occurs; whereas nucleation and growth undergoes in the metastable region, ln the following sections, the details of these

‘ two decomposition mechanisms will be discussed.

1.4 Nucleation & Growth Nucleation and Growth is one of the solidification mechanisms in the

undercooled regime. It starts with the formation of nuclei. Fluctuation of composition leads to the formation of a heterophase embryo which is composed of a number of molecules. Free energy of the system definitely changes as an embryo is formed. Assuming the as formed embryo is spherical, then the change is given by:

4 , , AG=-nR^Ag + 4nR^y �

w^

where R is the radius of the embryo,Ag is the free energy change per unit volume

of the embryo, and y is the free energy per unit area that between the parent phase

and the embryo. This interfacial energy is always positive.

tf the parent phase (a) is more stable than the fluctuation (p), Ag becomes positive (Fig.5a). And the overall change in free energy increases monotonically with increasing radius. Formation of any embryo is but lifting up the free energy

6

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Chapter 1 - Introduction

and hence, would be unfavorable. On the other hand, when the P phase is stable

relative to oc,Ag is negative. AG increases until a maximum is reached at R*,

named the critical radius of the embryo. It can be derived from eq.(5), with the

assumption that y and Ag are constant with respect to temperature that:

2y 及* =-云 (6)

‘ An embryo with size smaller than R* immediately dissolves in the parent phase since the free energy diminishes with size (Fig.5b). As embryo size increases, the negative volume term which is proportional to R^ begins to dominate. The total free energy starts to be lowered when one more molecule diffuses to the embryo of R*, forming a nucleus. And growth of such a nucleus continues to reduce the free energy. It should be noticed that the critical radius is not a constant. As Ag is proportional to the undercooling AT which is the difference between the melting point and the solidification temperature, R* decreases as undercooling increases. The ease of forming small nucleus catalyses solidification in a lightly undercooled regime.

An underlying assumption for the above discussion is that the probability of nuclei formation is the same throughout the volume. This is called the homogeneous nucleation. But when the assumption is no longer valid, say if there ai.e locations where nuclei are preferentially formed, heterogeneous nucleation takes place. Locations like the grain boundaries, dislocations, vacancy clusters or impurities act as a substrate for nuclei to be built on. More interfaces then appear and we have to take account of them when the free energy of the system is

7

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Chapter 1 - Introduction

considered. The interfaces are : liquid-embryo, embryo-substrate, and liquid-

substrates (Fig.6). The corresponding free energies per unit area are yLE, yEs & Us

respectively. Now the change in the total free energy as an embryo is formed : 4

A G = 2 ^ ^ ' ^ S + A^JiE + ^EslEs + A^YL. (7)

where A's are the area of the interfaces.

. Fig.7 show the plots of AG's for both homogeneous and heterogeneous

nucleation [13]. It is shown that the energy barrier G* is smaller for the latter one.

Consequently, solidification is more easily triggered in the presence of substrates,

that is heterogeneous nucleation. Recalling the free energy curves for phase separation (Fig.4a), if the

original composition is c。,then nuclei with composition Ca is first nucleated out, leaving the mother phase with composition approaching Cb. The ratio of the phases is given by the lever rule.

1.5 Spinodal Decomposition Spinodal Decomposition may occur when a homogeneous solution is

quenched within the spinodal line of a miscibility gap. The region bounded corresponds to a chemically unstable state; small fluctuations bring down the total free energy and hence spontaneous phase separation (spinodal decomposition) promptly occurs.

By modifying the classical diffusion equation, Cahn [14], successfully predicted the morphology of the decomposition by modifying the classical

8

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Chapter 1 - Introduction

diffusion equations. We are now going to discuss the modified diffusion equation with the aids of Hilliard's presentation [15] of the classical one.

1.51 Classical Diffusion Equation:

Consider a binary system, we assume the fluxes (Ji, J2) of the two components are proportional to the gradients in chemical potentials, so that

, / , = - ^ ( l - c ) v , ( ^ ) (8)

J , = - N c v , { ^ ) (9)

where N is the number of atoms per unit volume; c, the composition of

component 2; v,s,the atomic velocities under a unit potential gradient; pi's, the

chemical potentials per atom.

In a Matano interfaces, which is a moving reference plane of no net flux, the flux of component 2 is

J = h 一 c(A + h) = - m \ - C)[v, 一 Vi 麥 ] (10) ox dx

rewrite it into

7 = -A^c( l -c ){[ ( l -c )v , + c v J [ ^ - ^ ] + ( v , - v J [ c ^ - ( l - c ) ^ ] } (11)

According to Gibbs Duhem relationship,

c3^2 + (1 - c)d\i^ = 0 (12)

Eq.lO reduces to

9

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Chapter 1 - Introduction

— ^ t - l - > ( � where M,the mobility, is defined as

M = c(l - c)[(l - c)V2 + cvi) ] (14)

And since

1 df " = V Z �

where f is the free energy per unit volume. We can now write eq.l3 as

J : - M i J b (16) Recalling that the time-dependence of composition is

dc 1 ,dJ� 7 - 古 、 (17)

By differentiating eq.l6, we obtain

dc M d^f d'c T t = ' Y ^ ^ ^ ^ (18)

Comparing with the Fick's second law of diffusion

dc d'c ¥ = ^ (19)

where D is the diffusion coefficient, the mobility M now can be written as ,.DN ^ = — (20)

A particular solution to eq.l9 is c - c � = A ( p , O e x p ( / p x ) (21)

10

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Chapter 1 - Introduction

in which c � i s the average composition of the solution and A(p,t) is the amplitude

of the Fourier component of wavenumber p at the time t.

Explicitly,

A(p,O = A(p,0)exp[i^(pM (22)

where R(p), the amplification factor is given by

M . ^(P) = - - P V " (23)

i i the region where the spinodal occurs, / ” < 0, giving a positive R(P).

This implies growth offIuctuations for all wavelengths (or p). It is contradicted to

the fact that only finite wavelength can be found inside the spinodal. Thus the

classical diffusion equation cannot explain spinodal decomposition correctly;

modification is necessary.

L52 Cahn’s Diffusion Equation:

As we know that only a small fluctuation of composition is needed to achieve spinodal decomposition. When the dimension of this fluctuation is so small that is comparable with the interphase diffusion distance, the interfacial energy which has been neglected in the classical case, should now be considered. It reduces the driving force for diffusion especially for small wavelength. Cahn took it into account and established his theory of spinodal decomposition as follows:

The total free energy density of a solution is composed of the free energy density f(c) of homogeneous material of composition c and the inteifacial energy

11

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Chapter 1 - Introduction

density K(Vc)^ arisen from the composition gradient. As a result, the total free

energy per unit volume [16] is,

F = / ( c ) + K(Vc)' (24)

And the chemical potential now becomes

1 dF 1 df ^ ^ 2 � ^2 - m = 7 7 7 = T 7 ( i ^ + 2KV2c) (25) N dc N dc > Similar treatment as in classical theory was made, resulting

t = * [ ( ^ f ) ^ 2 - 2 K V M (26)

This diffusion equation differs from the classical one (eq.l7) by the term

-2KV^c, it deters the growth of very short wavelength fluctuation. The particular solution to eq.26 is

c-Co = A(p,Oexp[i?(p)r]exp(/pjc) (27)

where the amplification factor becomes

^ ) = - " ^ [ ( C ^ ) p 2 + 2 K p 4 ] (28)

Fig.8 shows R(p)'s from both the classical and the Cahn's theory. A maximum R

with wavenumber ( p J appears in the latter one, it can be found by eq.28 that,

6 __Lr 乌

^- 一 2K [ 3c^ ] (29)

When composition modulation is considered, we can ignore all other

wavenumbers but p^, since the corresponding wavelength is strongly amplified.

The real part of the particular solution (eq.27) for the modified diffusion becomes

12

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Chapter 1 - Introduction

c - c � = A ( p ^ , 0 ) e x p [ / ? ( p j f ] c o s ( p ^ x ) (30)

Considering an isotropic system, Cahn simulated the morphology of

spinodal decomposition by superposing waves with various phases and with a

Gaussian distribution of amplitudes. The volume fractions of the two phases are

0.5. The result is shown in Fig.9. The place with composition that exceeds the

average composition is represented by the black dots; otherwise it is left blank.

1.6 Morphology Comparison between Nucleation & Growth and Spinodal:

It should be noticed that though an interconnectedness structure is shown in the spinodal decomposition, it is not a proof of the mechanism. It is because coalescence of discrete particles can also result in the interconnected morphology [17]. In order to distinguish nucleation & growth and spinodal, it is necessary to look at the composition changes. The former starts from a large composition fluctuation, new phase forms in a small region and grows in extent (Fig.lOa). While in spinodal decomposition, composition changes gradually from the average and then grows in amplitude (Fig.lOb). But at the later stage of reaction, morphologies of both mechanisms become the same and by then they are hard to be distinguished.

13

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Chapter 1 - Introduction

丁1 J - ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ < ^ r r r r 7 7

~ ~ ^ ^ : ATp : X j ^

2 : : : 5 AT : 妄 °:

•國 A S c � Cq B

Composition

Fig. 1 A schematic eutectic system with a miscibility gap

14

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Chapter I - Introduction

G 厂1 ,m (A) 厂?

^ ^ K ^ k ^ [ I

( a ) A 日(b)A 日 ( c )A b c B ‘ I I _ I 1 � 1 f e U j -^ ^ ^ ^ ^ ^ : : p ^ : d u s

s o l i d u s , . A B A 日 A B (d) (e) ( f ) . .

Fig.2 (a - e) Free energy curves at various temperatures, (f) The phase diagram.

15

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Chapter I - Introduction

^liquid j

^ _ ^ ! y\ V Y f _ V 1 ^ ^ ^ ^ ^ ^

{Q) (b)

T l iquid

\ ,. .^ j '2^^^^5^^^^:^^^:^¾^?^

^ : s ^ ^ 二

^ ¾ ! ^ - - - - ^ . y Z ^ ^ A 乂口 _ — B

(c) (d) B

Fig.3 (a,b’c) Free energy curves of a system with positive enthalpy of mixing, (d) The miscibility gap. �

16

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Chapter 1 - Introduction

, f^^ <a' ^ A , U

, A G , , # ” i i .. i V ^ i i i I I I I I I I • I I I I I I I • i t I • I

A C3 Co Cp Cq Cb B Composition

. , - U f ^ | I / i II ; y : II i \

I I 丨;I ~"! ^ ' 」 I L A ^3 Cp Cq Cb ,B Composition

Fig.4 (a) Variation of the free energy of positive enthalpy of mixing at temperature T (b) The schematic miscibility gap of the system. 1 17

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Chapter 1 - lntrodcution

A g > 0

/ 47uR2y/

/ /

/ / / (4/3)TcR3Ag

;J/ - ^ ^

R

(a)

Ag < 0 / /

4:cR2y / /

/ / / / /

/

• V - ; : : ^ ^ ^ ^ " " ^ ^ 、 _ _

\ � � � � � : . \ ^ � N

� N N \ \

\

\ (4/3)7tR3Ag (b) \

Fig. 5 Change in free energy of the system,AG, with radius,R, o f a spherical heterophase embryo, (a) Ag > 0 (b) Ag < 0

18

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Chapter 1 - Introduction

YlE / / ^ ^^^^^^ Liquid

j ^ \ e Embryo y / ^ \

:s / 1 / N Es / D Substrate /

Fig.6 Heterogeneous nucleation of a spherical embryo on a flat substrate.

19

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Chapter I - Introduction

J / T ^ . / \ ^^hom

^^^^^^^•""""^^^^N\

^ V \ ^AGhet

A^hom

Fig.7 Energy barriers of embryos for homogeneous and heterogeneous nucIeation.

20

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Chapter I - Introduction

j 1 / / Sokriwo lo Ctajsicd / ^ Equolkxi

<Mi 蒙

双 / S / c / / T ^ g / Z 丨 >y^SoMton to ^ / z j Y^ CdTn's Equo<ion

_ 0 � fim Pz

WAVEMjKeeR • p

Fig.8 The amplification factor, R(p) for classical Equation and Cahn's Equation.

21

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Chapter I - Introduction

f P * O T S | I M: f^^_<^f^H":"^^ ( d r ^

^ g f i d fcMsSft, j j J / NJJr XT"^: ' ( T v ^ J::: ( ^ , g S ^ l

Fig.9 Cross section of isotropic spinodal structure with Co=0.5

22

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Chapter I - Introduction

(a)

Classical nucleat ion and g row th

"H~ - ^ - ^ - ^ j k / k ^ ‘ > ^

c . c 。 y u ^ ' ^ u ^ I = .5 Early Later Final CT3 � ^ Distance ~ ^ c u Spinodal decompos i t ion c ^

Co ^ ^ ^ = ^ J ^ ^ ^ ^ \ z ^ I Early Later Final

(b)

Fig.lO Composition evolution for phase separation by (a)nucleation and growth, (b) spinodal decomposition.

23

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Chapter 1 - Introduction

References:

[1] A. Inoue, T. Masumoto,S. Arakawa, T. Iwadachi, Rapidly Quenched Metals III’ 1:265-273, (1978)

[2] A. Inoue, T. Masumoto, H. Kimura, JJpn. Inst. Met. 43:303-309,(1978) [3] L. A. Davis,Metallic Glasses, pp.191-223, (1978) [4] H.S. Chen, H.J. Leamy, and C.E. Miller, Ann. Rev. Mater. 5d.lO, p.388,

(1980) “ [5] H.W. Kui,A.L. Greer and D. Turnbull, Appl, Phys. Lett. 45 (6),(1984)

[6] A. Peker and W.L. Johnson,AppL Phys. Lett. 63 (17),(1993) [7] D. Turnbull, Contemp. Phys. 10,473 (1969) [8] A. Inoue, T. Zhang and T. Masumoto, 7. ofnon-crystalline solids, 156-

158 ,(1993) [9] H.S. Chen, Acta. Meta. 22,(1974) [10] L.F. Chua, C.W. Yuen and H.W. Km,Appl Phy. LettM996) [11] D.A. Porter and K.E. Easterling, Phase Transformation in metals and

Alloys, p.34 [12] ibid,p.35 [13] ibid, p.l94 [14] John W. Cahn, J. ofChemicalPhyscis, 42,1(1965) [15] J.E. Hilliard, Phase Transformation, Ch.l2. [16] J.W. Cahn and J.E, Hilliard, J. Chem. Phys. 28,258(1958) [17] T.P. Seward, D.R. Uhlmann, and D. Tumbull, J. Am. Ceram. Soc. 51,634

(1968)

24

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Chapter 2

Experimental Method

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Chapter 2 - Experimental Method

Experimental Method In order to study liquid phase separation (LPS) which occurs in the

undercooled regime, we have to maintain the melts in liquid phase below its liquidus and even solidus. It is kinetically possible provided that the alloy is clean enough. This is because impurities easily can trigger solidification by means of heterogeneous nucleation. Hence, it is necessary to get rid of them so that high undercoolings can be achieved. It was found that fluxing the melts with dehydrated Boron Oxide (B2O3) can effectively remove the impurities [1]. High undercooling, such as 300 K had been attained in Ge [2] by this method. We exploited the same technique to undercool the Pd-Si melts to the interesting range of temperatures.

Our experiment procedures involves four main steps, they are : 1. Cleaning the silica tubes which are constantly used in the following

steps, 2. Preparing Pd-Si alloy, 3. Fluxing of the sample, 4. Studying the specimen.

The details of them are introduced as following:

1. Cleanins ofsilica tubes bi order to clean the tubes, hydrofluoric acid (HF), which is a strong

solvent,was poured into the silica tubes until nearly full. Five minutes later, dirt or impurities should have been dissolved in the chemical and they were all together poured out. The tube was then rinsed with distilled water for several

25

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Chapter 2 - Experimental Method

times to remove the poisonous HF thoroughly. After that, we rinsed the tube by alcohol (99% purity) and connected it to a rotary pump for drying, tf the tube was not used immediately, its mouth should be wrapped by parafilm.

2. Alloyins

Pd and Si, with purity of 99.99% and 99.9999% respectively, were • weighed in right proportion to make up to about 1 g. The granules were put in

a cleaned fused silica tube for alloying in a rf induction furnace under Ar atmosphere.

3. Fluxins A Pd-Si alloy was cleaned superficially by alcohol (99% pure) in an

ultrasonic cleaner. It was then wrapped in a weighing paper for drying. Together with the dehydrated B2O3, it was put into a clean fused silica tube and heated by a torch at temperature at � ( T i + 200 K) in vacuum of � 1 x 10' Torr. Lnpurities in the alloy were prompted to be oxidized at such high temperature and the oxides formed would be dissolved in B2O3 and be removed form the specimen.

After fluxing the specimen for about 4 hours, the whole tube was transferred into a fumace whose temperature is controlled by a personal computer. The setup is shown in Fig.l. A thermocouple (A), used for detecting the onset of crystallization of the specimen, was put into a smaller clean silica tube which had been put in the larger tube before fluxing. It was

26

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Chapter 2 - Experimental Method

very close to the specimen and connected to a X-T plotter such that the temperature profile of the specimen inside the fumace could be depicted.

The fumace was set at a temperature just above the specimen's melting point (Ti) when the system was transferred in. After about 15 minutes, the specimen was isothermal with the furnace. If the surface of the specimen was stiU shiny, we assumed that it was stiU in liquid state, and we could start cooUng it down. The fumace as weU as the specimen were then cooled down at a rate of 8 K m m \ As the specimen soHdified, the latent heat released was detected by the thermocouple (A) and a peak could be observed from the plotter. The onset of kinetic crystaQization (Ts) was read from another thermocouple (B) which was also placed closed to the specimen. After that, the furnace was cooled down to room temperature and the specimen could be removed from it. By this way, various undercoolings (Ti - Ts) could then be obtained.

4. Studying the specimen The starting point of soUdification could be found when we examined

the surface of the specimen carefuUy. It was essential to fmd that point because at a location far from it, morphology may have been changed due to latent heat / heat dissipation effect and volume contraction stress [3]. At a location far from the starting point, the microstructure would not be representative to that temperature, so we are incHned to study near the starting point of soUdification. This initial point of soUdification is characterized by

27 ^ C

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Chapter 2 - Experimental Method

Spreading ridge-Uke stain on the surface of the specimen and can be observed

by naked eye. The specimen was cut through that point by a diamond saw.

After poHshing, it was etched in an etchant of HC1: HNO3 : H2O = 5 : 1 : 3 (by

volume) for several minutes until its microstmcture could be seen through an

optical microscope. Samples at different undercooUngs were then studied in

details by an optical microscope, scanning electron microscope (SEM),

transmission electron microscope (TEM). And composition details were

obtained by EDX analysis installed in both SEM and TEM.

28

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Chapter 2 - Experimental Method

To Rotary Pump A

I

I

I I �

I I

_‘ t • ‘ ‘ : m I • • • .

Heating Coil 書 眷 Gold Plated ^ Silica tube 眷 眷

1 I I

# , , '. : • ^ Fused ^ ‘

Silicatubes ^ ^ ^ ^ ^ ^ #

“ I I ii, I

Thermocouple A _ 雙 ^ : : : ,,‘ 丨 • (connected to plotter) :.;'

Thermocouple B • • • JT • « » • • « « • « « « • ^_^^^^__^^^ • • •^• • • •^• •^• • ! • • •^^•^^<^> >>____^^_<_ . . . � ‘ • ‘ « (connected to the PC) • '; ;?; • ( ^ #

Molten Boron Oxide > ^ y ^ 厂 ~ T • J ^ / •

Specimen ^ / ^ ; ^ M • x ; : g g ; ^ ^ : / ^ �

^ ^ ^ ^ m Fig. 1 Schematic diagram of the experimental setup used to carry out

the fluxing experiment. 29

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Chapter 1 - Introduction

References:

[1] H.W. Kui, A.L. Greer, and D. Tumbull,App/. Phy, LettA5(6), (1984) [2] C.F. Lau and H.W. Kui, J. Appl. Phys. 67(6),(1990) [3] C.W. Yuen and H.W. Kui, J.M.R” (submitted)

30

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Chapter 3

Metastable liquid miscibility gap in Pd_Si and its glass forming ability

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

Metastable liquid miscibility gap in Pd-Si and its glass forming ability

S.Y. Hong, W.H. Guo, and H.W. Kui

Department of Physics, The Chinese University of Hong Kong

Shatin, N.T., Hong Kong

Abstract

The metastable liquid miscibility gap of Pd-Si is detemined structurally. The glass forming ability (GFA) of Pd-Si is then discussed in the light of the metastable liquid miscibility gap. Analysis indicates that it does not favor the formation of glass.

31

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

INTRODUCTION

Li earlier papers [1,2], it was demonstrated that liquid phase separation

(LPS), which includes both liquid nucleation and growth (LNG), and liquid

spinodal decomposition (LSD) occurs in molten eutectic alloys in the

undercooling regime defined as AT = Ti - T where Ti is the liquidus of the alloy.

The subsequent crystallization of the metastable liquid spinodals has also been

described in detail in earlier papers [3,4,5].

Experience [6] indicates that the glass transition temperature Tg of a glass forming alloy changes little with composition. Marcus and Turnbull [7] proposed then that Tg/T! is a parameter predicting the glass forming ability (GFA) of the system. A direct consequence of this proposal is that a metallic alloy with deep eutectic most probably forms glass more readily than others with shallow eutectics. So far, this parameter works quite well. However, when proposing this scaling parameter, the LPS is not generally known.

Since spinodal decomposition proceeds spontaneously, when a liquid is quenched into the LSD regime, atomic rearrangement starts immediately. Indeed,

if kinetics is allowed, the composition of the final phases can deviate substantially from that of the original melt. The GFA of alloys should therefore be reviewed again in the light of LSP.

In Ref. [1],the LPS of Pd80Si20 has been studied extensively. In order to investigate the GFA of Pd-Si in the presence of LPS, it is necessary to determine the miscibility gap in the undercooling regime. In this paper, we report the measurement of the metastable liquid miscibility gap. The GFA of Pd-Si alloys is then discussed.

32

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

EXPERIMENTAL

Pd-Si alloy ingots were prepared from elemental Pd (99.99% pure) and Si (99.9999% pure) granules. After weighing in right proportion, the granules were put in a clean fused silica tube. Alloying was brought about in a rf induction furnace under Ar atmosphere.

Since the liquid miscibility gap occurs deep in the undercooled regime, it is necessary to remove impurities from the molten specimen. This was achieved by fluxing the Pd-Si melts in oxide flux at an elevated temperature. This purifying method is known as fluxing technique. The details can be found in Ref. [8,9].

M the experiment, a Pd-Si ingot and anhydrous B2O3 were put in a clean / ^

fused silica tube which was then evacuated to ~ 1 x 10 Torr by a mechanical pump. The specimen and B2O3 which resided at the bottom of the fused silica tube were heated up to ~ (Ti + 200 K) for 4 hr. As soon as the heat treatment was over, the system was transferred to a fumace. A schematic diagram of the experimental setup is shown in Fig. 1. The heating/cooling rates of the fumace is controlled by a personal computer (Please refer to Ref. [9] for details).

The fumace was initially set at a temperature larger than the Ti of Pd-Si. When the fused silica tube was inserted into the furnace, it was sat there at this temperature for 15 min. to allow for the establishment of thermodynamic equilibrium. The temperature of the molten specimen was read by a thermocouple which was inserted into and sheathed by another fused silica tube of smaller diameter from B2O3 as shown in Fig. 1. Finally, the fumace was cooled down at a mte of 8 K mm\ The onset of kinetic crystallization was recorded by the thermocouple. When crystallization occurred, the fumace was cooled down to room temperature and the undercooled specimen was removed from the furnace

33

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

for examination. Next the specimen was cut, polished and chemically etched. The

etchant is HC1 : HNO3 : H2O = 5 : 1 : 3 (by volume). Microstructural observation

was carried out by optical,electron microscopy (both SEM and TEM).

Composition details were obtained by EDX installed in both SEM and TEM.

RESULTS

Specimens of Pdioo-xSix were studied for x = 19, 20, 21,22, and 23. Jn the following, X = 19,20, 21 and 22 are discussed first. While the case of x = 23’ it is dealt with separately.

In Ref. [1], the microstructures of undercooled Pd80Si20 have been studied in detail. There are basically three different kinds of morphologies, namely the precipitation of Pd3Si followed by a eutectic reaction in the least undercooled regime, the metastable liquid nucleation and growth in the intermediate undercooling regime, and finally the metastable liquid spinodal decomposition reaction in the largest undercooling regime (Please refer to Ref. [1] for details). Such behaviors are also found in undercooled Pdioo-xSix alloys o f x 二 19,21 and 22. However, the transition temperature from one regime to another changes when the composition of the undercooled specimens varies. To avoid redundancy, only micrographs of x = 21 are shown below.

The microstructure of an undercooled Pd78Si21 specimen of initial bulk

undercooling AT = 223 K is shown in Fig. 2. It illustrates Pd3Si dendritic

precipitates with a eutectic background of Pd and Pd5Si. Pd is never found inside

those Pd3Si dendrites. The microstructures depicted in Fig. 2 are characteristic

34

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

features found in undercooled specimens with 0 < AT < 223 K. Compared with

that of Pd80Si20, this is the least undercooling regime as defined in Ref. [1].

The microstructure of an undercooled Pd78Si21 specimen of AT = 231 K is

displayed in Fig. 3. It consists of island-like structures which clearly resulted from

nucleation and growth. Through the analysis of EDX, The phases found are Pd3Si

(island-like), Pd (the small white dots scattered all over the cross-section of the

micrograph), and Pd5Si (the background). It is noted that these are the same

phases found in undercooled specimen with 0 < AT < 223 K. More importantly,

the Pd precipitates can now be found both inside the Pd3Si and Pd5Si. The

microstructures depicted in Fig. 3 are characteristic features found in undercooled

specimens with 223 < AT < 231 K. Compared with that of Pd80Si20, this is the

intermediate undercooling regime as defined in Ref. [1].

The microstructure of an undercooled Pd78Si21 specimen of AT = 332 K is shown in Fig. 4. It consists of two networks. The composition of the major phase is Pd3Si. The other one is Pd5Si. In addition, there are small dots which are Pd scattered all over the specimen. The phases found in this undercooling regime are the same as those identified in the other two undercooling regimes, i.e., the least and the intermediate undercooling regime. According to the analysis in Ref. [1], it is still necessary to determine the average grain size as a function of AT in order to draw conclusion about the underlying reaction mechanism. Such a graph is shown in Fig. 5. It depicts a relatively sharp change at a temperature of 1025 K. For completeness, the average grain size of undercooled PdgiSii9, Pd80Si20 and Pd79Si22 are also included in Fig. 5. Now both the network structure and the sharp change in grain size are characteristic features of those undercooled specimens

35

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

with AT > 231 K. We therefore conclude that for AT > 231 K,it is the metastable

liquid spinodal decomposition regime or equivalently the largest undercooling

regime as defined in Ref. [1].

Accordingly, for undercooled molten Pd78Si21, the onset temperature of the miscibility gap is � 1 0 4 2 K and the onset temperature of the chemical spinodal is ~ 1034 K.

For X = 23, we were able to undercool a molten specimen to a maximum undercooling of 335 K below Ti. The undercooled specimen with AT = 335 K is shown in Fig. 6. It illustrates a connected structure. EDX analysis indicates that the composition of the larger subnetwork is Pd3Si. However, a careful examination of the microstructure indicates that there is no Pd precipitate inside the Pd3Si network. The Pd and Pd5Si combine to form the background matrix, which is barely seen. Furthermore, the average grain size as a function of AT only

decreases gradually (Fig. 7), i.e., sharp average grain size change is absent. It can therefore be concluded that the onset temperature of the miscibility gap for Pd77Si23 is below 970 K.

Combining the results of x = 19,20,21,22 and 23 together, the metastable liquid miscibility gap is inserted into the Pd-Si phase diagram [10] as shown in Fig. 8. Since the miscibility gap is metastable, it is plotted in dashed lines. Jn the plot, for X = 23, the chemical spinodal point is an upper bound.

DISCUSSION The metastable miscibility gap shown in Fig. 8 predicts that when a melt

of composition falling within the gap is cooled below T! into the gap, LPS by either LNG or LSD occurs depending on the final temperature of the original

36

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

homogeneous melt, i.e., L — Li + L2, where L is the original homogeneous liquid,

Li and L2 are the phase separated liquids with Li being the more Pd rich one. It is

apparent that when Li solidifies, Pd5Si and Pd form while when L2 crystallizes,

Pd3Si and Pd result. The detailed crystallization kinetics will be published soon.

For X = 23,the lever rule predicts that the major phase formed is L2 or subsequently Pd3Si (with Pd precipitates) after crystallization. It is then expected that when so many of the Pd3Si islands form, they are so close to each other rendering the identification of the microstructures difficult for coarsening can take place quite readily giving rise to a somewhat network-like morphology. This is consistent with Seward's prediction [11] that connected structure can be brought about by the coarsening of particles.

The metastable miscibility gap has an utmost important consequence on the glass forming ability (GFA) of the system. Earlier models [12] on the GFA of alloys have ignored liquid phase separation. They assumed that a molten glass forming alloy when quenched from above its Ti to below the Tg to become a glass, the composition remains more or less homogeneous. Although there are evidence, e.g., Ref. [13] indicating that LPS happens in the undercooled liquid and its effect on the glass forming ability has also been discussed, elaborate exploitation of LPS on GFA has to wait until a complete liquid miscibility gap is determined.

Consider a Pd-Si alloy of composition x � a s shown in Fig. 8. When it is quenched from above its T! to T � w h i c h is inside the LSD regime, the original homogeneous liquid tums quite readily into two liquid networks of compositions U and L2 respectively as shown in the same figure. At T。,comparing AT of x。,Li,

and L2, it is clear that the AT of U is the largest. If the interfacial free energy a

37

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

between the solid and the liquid phase and the volume free change from liquid to

solid AG are more or less composition independent, it is expected that upon LPS

the system of two liquid spinodals is more prone to crystallization. Therefore LPS

in general does not favor the GFA of eutectic systems.

Pd-Si alloys have been studied extensively over the years [14,15]. Experience indicates that �Pd82Sii8 (~ means at a composition close to PdgiSiig) is the best glass former for this system. This is equivalent to saying that the GFA of Pd-Si peaks at ~ PdgiSiig. According to the above analysis on GFA in the light of LPS, to form a homogeneous glass, the alloy has to be quenched through the LSD regime. Since LSD is a spontaneous reaction, if the chemical spinodal and Tg are closer together, it would be easier for the molten system to be quenched through the miscibility gap. It is obvious from Fig. 8 that for ~ Pd82Sii8, Tg and the chemical spinodal are the closest. At the other extreme or at a composition of ~ Pd76Si24, although the chemical spinodal and the Tg are also quite close to each other, it is too close to that of the compound Pd3Si to stay in the liquid state.

Chua and Kui [16] found that for a composition of Pd83.5Sii6.5, the solidification mechanism in the undercooled melt changes. It appears that the precipitation of Pd dendrites dominates the transformation kinetics. Summing up, we can therefore conclude that �Pd82Sii8 is the best glass former in Pd-Si alloys, consistent with experimental findings.

Marcus and Tumbull [7] proposed that Tg/Ti is a parameter that predicts the GFA of alloys. When proposing this scaling parameter, LPS is not known, ]f we follow strictly the scaling parameter, the best glass forming composition of a eutectic system should be its eutectic composition. This however is not generally obeyed [14,15, 17]. A composition deviating from, but close to the eutectic

38

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

composition is very often found to be the best glass forming composition for that system. For Pd-Si, the present study indicates that the deviation may be attributed to the presence of LPS. Based on this study, it is apparent that for other systems, the origin of the deviation of best glass forming composition from the eutectic composition is also due to the LPS.

t i Pd-Si, the best glass forming composition deviates only slightly from the eutectic composition. Experience indicates that such a behavior is also commonly found in other systems as well. This implies that there is no need to change the scaling parameter Tg/Ti (to zeroth order) proposed by Marcus and Tumbull [7] even in the light of LPS. Equivalently, since Tg/Ti works very well so far and LSD is unavoidable, the location of the metastable miscibility gap in other glass forming alloys should be quite similar to that in Pd-Si.

One necessary condition for bulk glass formation is slow cooling rate. According to Fig. 8,slow enough cooling rate always leads to LPS, unless the miscibility gap is close to or below Tg. Therefore, buUc homogeneous glass formation for compositions inside the miscibility gap is difficult. On the other hand, by monitoring the correct cooling rate, it is possible to synthesize intermixing glassy networks. It is apparent that the glassy networks prepared by Tanner and Ray [18] is through this mechanism, i.e., the original homogeneous liquid first splits into two liquid spinodals. The cooling rate employed is rapid enough to quench them into glassy spinodals.

We thank Research Grants Council of Hong Kong for financial support.

39

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

Figure Captions: Fig.l Schematic diagram of the experimental setup used to carry out the fluxing

experiment.

Fig.2 Cross-section of an undercooled Pd78Si21 specimen with AT = 223 K.

Analysis indicates that the microstructure results from precipitation reaction.

Fig.3 Cross-section of an undercooled Pd78Si21 specimen with AT = 231 K.

Analysis indicates that the microstructure results from crystaHization of

liquid phases formed byLPS.

Fig.4 Cross-section of an undercooled Pd78Si21 specimen with AT = 332 K.

Analysis indicates that the microstructure results from crystaUization of

liquid spinodals formed by LSD.

Fig.5 Average grain size of undercooled (a)Pd8iSi19, (b)Pd80Si20, (c)Pd79Si21, and

(d)Pd78Si22 vs undercooHngs AT. It iUustrates that there is a sharp change in

each curve.

Fig.6 Cross-section of an undercooled Pd77Si23 specimen with AT = 335 K. Since

there is no Pd precipitate inside the Pd3Si, this is stiU in the regime of precipitation reaction.

Fig.7 Average grain size of undercooled Pd77Si23 specimen vs undercooHngs AT.

Abrupt change is not detected. Fig.8 The metastable liquid miscibiHty gap of Pd-Si drawn in the equiHbrium

phase diagram.

40

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

To Rotary Pump A

# : •

• I

Heating Coil 售 � Gold Plated 今

Silica tube • • • ‘‘ �

Fused ^ Silicatubes 3 Z Z Z ^ Z Z ^ •

ThermocoupleA — 雙 ^ • (connected to plotter)

ThermocoupleB _ ^ _ _ � , � (connected to the PC) ‘

⑩ 订 •

Molten Boron Oxide ^^\^m 厂 ~f • ^fi^ y m Specimen ( ^ ) M

• X ^ ^ _ ^ ^ _ 書 • ^ ^ ^ ^ m

Fig. 1 Schematic diagram of the experimental setup used to carry out the fluxing experiment. 41

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Chapter 3 - Metastable liquid miscibility gap in Pd-Si and its glass forming ability

^ ^ 3 I B B E 3 B B I ^ H 9 I ^ H K ^ ^ ^ ^ ^ H 3 9 I ^ H I i y p f B I P g p i ^ B j H H § H m ^ ^ B

m A - Pd3Si

B - Pd5Si + P d

Fig.2 Pd78Si21 specimen with AT =231 K,showing microstructure results from precipitation reaction.

42

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Chapter 3 - Metastable liquid miscibility gap in Pd-Si and its glass forming ability

m o Q ^ n n i i ^ Q j i Q Q i m ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ i

^ ^ M

mi ~ A - P d 3 S i ~

B - Pd5Si + P d C - P d

Fig.3 Pd78Si21 specimen with AT =239 K,showing microstructure results from LNG.

43

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Chapter 3 - Metastable liquid miscibility gap in Pd-Si and its glass forming ability

_

^ ^ ^ ^ A

~~~A - Pd3Si~~~ B - Pd5Si + P d

C - P d

Fig.4 Pd78Si21 specimen with AT =332 K, showing microstructure results from LSD.

44

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

, !

(a) Pd8iSii9 I (c)Pd79Si21 i i

70 80 60 - Y^'^'^ 70 - ^ 5 0 - J 6 0 - f I

| 4 0 - - / | 5 0 - I i 30-- / i 40 I w / <0 30- /

2� / 2�. J 1 " ^ _ J 1° -^ ^ 0 J i i i i 0 J i i i 1 !

910 930 950 970 990 1010 940 960 980 1000 1020 1040 Temp I K Temp I K

(b)Pd30Si20 (d)Pd78SI22 60 80

50- J^~^ 70- 广

广 / I i=: / 二30- y ! g 40- /

^20- / I 老30- / - ^ _ J : _ _ J o f ^ _ _ J o H ^ - ^ - ^ 895 920 945 970 995 1020 1 960 980 1000 1020 1040 1060 1080

Temp IK Temp IK i

Fig.5 Average grain size of undercooled Pd__xSix vs undercoolings for X = 19 (Fig.5a), x = 20 (Fig.5b), x = 21 (Fig.5c), and x = 22 (Fig.5d).

45

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Chapter 3 - Metastable liquid miscibility gap in Pd-Si and its glass forming ability

j j g g j p ^ j i g y j m y j n j i i m m ^ ^ m j u

_

A - Pd3Si B - Pd5Si + P d

Fig.6 Pd78Si23 specimen with AT =335 K. There is no Pd precipitate inside the Pd3Si, which is the microstructure in the precipitation regime.

46

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Chapter 3 - Metastable liquid miscibility gap in Pd-Si and its glass forming ability

(e)Pd77Sl23 I

60 n 50 Z 40 /

卜 / 丨 20 y / ^ - ^ I 0 J i 1 i ! 960 990 1020 1050 1080 1110

Temp / K !

i

Fig.7 Average grain size of undercooled Pd77Si23 vs undercoolings AT. Abrupt change in size is not detected.

47

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

1400 - j

1300 _ ^ ^ “ ^ ^ '^

丁1 ;:;; 2^ 1200 - ^ / | - x l 11AA X 1096K 1100 - ^ p x , X I

1094K ^ ! ^ - 1 ^ k - ^ ^ I ^ X < ^ " * ^ 1000K

I 誦— — ^ " ^ ^ ^ 7 ^ ― ^ V — 匕 T J ^ , 丨 \..V ^ 。 f . 7 X。 ;TL, 900 - 1 y \ \ 2

\� - \

\ 800 - Phase boundary _ Spinodal line 700 - T Glass transition temperature ^ ^ ^ ^ ^ ^ ^

600 «1 1 1 1 1 1 1 1 1 1 16 18 20 22 24

Si (at.%)

Fig.8 Metastable liquid miscibility gap of the Pd-Si system

48

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Chapter 2 - Metastable liquid miscibility gap in Pd- Si and its glass forming ability

References: [1] K.L. Lee and H.W. Kui, to be published.

[2] C.W. Yuen, K.L. Lee, and H.W. Kui, J. Mat Resea. 12,314 (1997).

[3] K.L. Lee and H.W. Kui, to be published.

[4] C.W. Yuen and H.W. Kui,J. Mat. Resea” accepted.

[5] C.W. Yuen and H.W. Kui, J. Mat. Resea” accepted.

[6] H.S. Chen and D. Tumbull, J. Chem. Phys. 48,2560 (1968).

[7] M. Marcus and D. Tumbull,Ma&r. Sci. Eng. 23,211 (1976).

[8] H.W. Kui, A.L. Greer, and D. Tumbull,App/. Phys. Lett. 45,615 (1984). [9] C.F. Lau and H.W. Kui, J. Appl Phys. 67, 3181 (1990). [10] Binary Alloy Phase Diagmms,edited by T.B. Massabki (American Society

for Metals, Metals Park, OH, 1993).

[11] T.P. Seward, D.R. Uhlmann, and D.Tumbull,/. Am. Ceram. Soc. 51, 634 (1968).

[12] D. Tumbull, Contemp. Phys, 10,474 (1969). [13] Y.J. Kim, R. Busch, W.L. Johnson, AJ . RuHson, and W.K. Rhim, AppL Phys.

Lett. 68,1057 (1996).

[14] P. Duwez, J. AppL Phys. 33, 3269 (1962). [15] H.S. Chen and D. Tumbull,Acfa Metall. 17, 1021 (1969). [16] L.F. Chua and H.W. Kui, to be published. [17] H.W. Kui and D. Tumbull,/. Non-Cryst. Solids 94,62 (1987). [18] L. Tanner and R. Ray, Scr. Metall: 14, 657 (1980).

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Bibliography

Bibliography: [1] A. Inoue, T. Masumoto, S. Arakawa,T. Iwadachi, Rapidly Quenched Metals

III, 1:265-273, (1978) [2] A. Inoue, T. Masumoto, H. Kimura,JJpn. Inst. Met. 43:303-309,(1978) [3] L. A. Davis, Metallic Glasses, pp.191-223, (1978) [4] H.S. Chen, HJ . Leamy, and CE. Miller, Ann. RevMater. 5d.lO,p.388,

(1980) [5] H.W. Kui, A.L. Greer and D. Tumbull, AppL Phys. Lett. 45 (6),(1984) [6] A. Peker and W.L. Johnson, AppL Phys. Lett. 63 (17), (1993) [7] D. Turnbull, Contemp. Phys. 10,473 (1969) [8] A. Inoue, T. Zhang and T. Masumoto, J. ofnon-crystalline solids’ 156-158,

(1993) [9] H.S. Chen, Acta. Meta. 22,(1974) [10] L.F. Chua, C.W. Yuen and H.W. Kui, AppL Phy. Lett.,{l996) [11] D.A. Porter and K.E. Easterling, Phase Transformation in metals and Alloys,

p.34 [12] ibid, p.35 [13] ibid, p.l94 [14] John W.Cahn, J. Chem. Phys. 42 (1),(1965) [15] J.E. Hilliard, Phase Transformation. [16] J.W. Cahn and J.E. Hilliard, J.Chem Phys. 28,258(1958) [17] T.P. Seward, D.R. Uhlmann, and D. Turnbull, J. Am. Ceram. Soc. 51,634

(1968) [18] C.F. Lau and H.W. Kui, J.Appl. Phys. 67(6),(1990) [19] C.W. Yuen and H.W. Kui, J.M.R. (submitted) [20] K.L. Lee and H.W. Kui, to be published. [21] C.W. Yuen, K.L. Lee, and H.W. Kui, J. Mat. Resea. 12, 314 (1997). [22] K.L. Lee and H.W. Kui,to be published. [23] C.W. Yuen and H.W. Kui, J. Mat. Resea., accepted. [24] C.W. Yuen and H.W. Kui, J. Mat. Resea., accepted.

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[25] H.S. Chen and D. Turnbull, J. Chem. Phys. 48,2560 (1968). [26] M. Marcus and D. Tumbull,Mater. ScL Eng. 23,211 (1976). [27] Binary Alloy Phase Diagrams, edited by T.B. Massalski (American Society

for Metals, Metals Park, OH, 1993). "28] YJ . Kim, R. Busch, W.L. Johnson, AJ. Rulison, and W.K. Rhim, Appl

Phys. Lett. 68,1057 (1996).

[29] P. Duwez, J. Appl Phys. 33, 3269 (1962). [30] H.S. Chen and D. Tumbull,Ac^a MetalL 17,1021 (1969). [31] L.F. Chua and H.W. Kui, to be published. [32] H.W. Kui and D. Turnbull, J. Non-Cryst. Solids 94,62 (1987). [33] L. Tanner and R. Ray, Scr. MetalL 14,657 (1980).

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• • • -

• .

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