listeria in the dairy and cold-smoked salmon industries

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Listeria in the Dairy and Cold-Smoked Salmon Industries Presented by Rebecca Robertson October 9, 2008

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Listeria in the Dairy and Cold-Smoked Salmon Industries. Presented by Rebecca Robertson. October 9, 2008. No Pathogens Allowed. Determining the Risk of Pathogen Growth in Food. Is the product frozen?. Is the product safely distributed at room temperature?. pH < 4.6?. aw < 0.85?. - PowerPoint PPT Presentation

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Page 1: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Listeria in the Dairy and Cold-Smoked Salmon Industries

Presented byRebecca Robertson

October 9, 2008

Page 2: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Determining the Risk of Pathogen Growth in Food

No Pathogens Allowed

Is the product frozen?

Is the shelf-life < 10 days?

pH< 4.6?

aw <0.85?

Has product been specifically formulated

and/or processed in some other manner to prevent

the growth of pathogens?

Is the product safely distributed at room

temperature?

Page 3: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Determining the Risk of Pathogen Growth in Food

No Pathogens Allowed

Is the product frozen?

Is the shelf-life < 10 days?

pH< 4.6?

aw <0.85?

Has product been specifically formulated

and/or processed in some other manner to prevent

the growth of pathogens?

Is the product safely distributed at room

temperature?

What barriers are there in soft cheese and

cold-smoked salmon?

Page 4: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Major risk factors leading to the occurrence of Listeria monocytogenes in smoked salmon*

• Rotation of employees• Well-maintained facilities• Salting filets in vats (rather than small

vats, trays or grates in stacks)

L.M. Rorvik. (1997). Risk Factors for contamination of smoked salmon with Listeria monocytogenes during processing. Int. J. Food Micro. 37: 215 - 219

Page 5: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

What else should we consider in a Smoked Salmon Plant?

• Listeria monocytogenes can naturally be found on the surfaces of salmon

• Listeria monocytogenes can be reduced during cold-smoking

• Brine may be a source of Listeria monocytogenes

Page 6: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Important Processing Conditions for Cold-Smoked Salmon

Page 7: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

What should we consider in a Dairy?

• Soft cheeses are susceptible because they are conducive to the growth of Listeria monocytogenes during ripening and refrigerated storage

• Listeria monocytogenes may be found in raw milk

• The manufacturing of soft cheeses follow traditional processes

Page 8: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Important Processing Conditions for Dairies?

Page 9: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Food Safety Objectives for Listeria monoc ytogenes

Category 1 Food (Foods that have been implicated in foodborne outbreaks)

No Listeria monocytogenes detected in 50 grams of food

Category 2 Food (Foods that support the growth of Lm)

No Listeria monocytogenes detected in 25 grams of food

Category 3 Food (Foods that do not support the growth of Lm)

≤ 100 cfu/g

Page 10: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Foods to Avoid: Safer alternatives:

Hot dogs, especially straight from the package without further heating. The fluid within hot dog packages may contain more Listeria than the hot dogs.Avoid spreading fluid from packages onto other foods, cutting boards, utensils, dishes and food preparation surfaces. Wash your hands after handling hot dogs.

Hot dogs reheated until steaming hot

Non-dried deli-meats

Dried and salted deli-meats such as salami and pepperoni, as they generally do not support the growth of Listeria. In addition, you can reduce your risk by reheating deli-meats until steaming hot.

Soft and semi-soft cheeses such as feta, Brie, Camembert and blue-veined cheese if they are made from unpasteurized milk

Pasteurized milk and milk products including cheeses made from pasteurized milk

Refrigerated pâté and meat spreads Canned or shelf-stable pâté and meat spreads

Refrigerated smoked seafood and fish Cooked refrigerated smoked seafood and fish. Canned or shelf-stable smoked seafood and fish.

Raw or undercooked meat, poultry and fish Thoroughly cooked meat, poultry and fish

From Health Canada: the recommendations below should be followed by high-risk individuals:

Page 11: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Design of Sampling Program

• Establish baseline measurements• Identify sampling sites and frequency• Establish swabbing and analysis method• Establish Deviation Procedures

Page 12: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Design of Sampling Program

• Establish baseline measurements using biased, investigative sampling techniques

Data from this phase is used to select sampling sites, times, frequencies, and types of samples

Page 13: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Design of Sampling ProgramA Zone concept may be useful:

Zone 1

Product Contact Surfaces

Zone 3Nonproduct contact surfaces

surfaces – further away

Zone 4Significantly distant from

processing area

Zone 2Nonproduct contact surfaces

in close proximity

Page 14: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Monitoring of Zone 1 – example

Negative

Monitor (Swabs and visual inspection)

Continue Monitoring

Continue monitoring

Additional Actions, Test & Hold Finished

Product TestingContinue monitoring

Negative

Positive

NegativePositive Verification Swabs

Troubleshoot (review/observe sanitation and physical conditions)

Preventive/Corrective Action (dismantle equipment, intensify

cleaning, repair physical damage)

Positive

Negative

Page 15: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Continue MonitoringTroubleshoot

(review/observe sanitation and physical

conditions)

Preventive/Corrective Action (intensify cleaning, repair

physical damage)

Verify Action (reswab)

Negative Positive

Monitoring

Monitoring of Zone 2 - example

Page 16: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Continue MonitoringTroubleshoot

(review/observe sanitation and physical

conditions)

Preventive/Corrective Action (intensify cleaning, repair

physical damage)

Negative Positive

Monitoring

Monitoring of Zones 3 and 4 - example

Page 17: Listeria  in the Dairy and  Cold-Smoked Salmon Industries

Important ReferenceICMSF. (2002). Microorganism in Foods 7. Microbiological Testing in

Food Safety Management. New York: Springer Science+Business Media.

www.codexalimentarius.net/web/index_en.jsp