logistics mgmgt
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Logistics
Logistics is concerned with getting the products and serviceswhere they are needed and when they are desired.
It is difficult to accomplish any marketing or manufacturingwithout logistical support.
It involves the integration of information, transportation,inventory, warehousing, material handling, and packaging.
The operating responsibility of logistics is the geographicalrepositioning of raw materials, work in process, and finishedinventories where required at the lowest cost possible.
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Some Logistical Feats in History
Berlin Airlift 1945:A study in logistics.
When the city of Berlin was blockaded by Soviets and all supplylines were cut off, Americans planned and executed a majorlogistics operation to feed the city from air.
Indians in the Gulf countries 1991: 1n 1991, when gulf war broke out, Indian Government evacuated
thousands of Indians from the gulf countries and brought themhome in a massive exercise employing Indian airlines planes.
Operation Overlord-1945:
Allies invasion of Europe and subsequent victory In II World War. American war of Independence
Keeping 12,000 soldiers armed and fed from England was a bigtask; British lost the American war of independence due to badlogistics.
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What causes Bad Logistics?
Infrastructure:
Bad roads, inefficient railways, poor communication lines,and congestion in the ports.
Taxation:
Octroi etc.
Information:
Inadequate information
Management:Poor management decisions
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Why Logistics?
Impact on cost of creating and delivering of product to the customer
Provides competitive edge to business
Crucial to survival and prosperity in global trade and business
Many products have short life cycles
Leads to the concept of supply chain management
Logistics is important in the Indian market due to the sweeping changes,which are taking place.
Competition: Internal as well as external
Shift from sellers market to buyers market
Changing customer
Expanding business, growing exports
Corporate managements shift towards modern management concepts likeLean management, Just In Time, Total Quality Management etc.,
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Logistics: Operational Objectives Rapid Response:
On an average how much time do we need to fulfill one particular type of customers order in ayear? This is a measure of Rapid response
Minimum Variance:The delivery objective of the organization measured as On Time Delivery(OTD). If 100deliveries are made in a month/quarter/year how many reached as per the commitment madeto the customer? This percentage is OTD
Minimum Inventory:This is a component of the cost objective of the organization. Termed as necessary evil, theobjective of minimum inventory is measured as Inventory Turnover Ratio
Movement Consolidation:It is the planning of several small shipments together by integrating interests of several playersin the supply chain. Generally, large shipment size and long distances reduce transportationcost per unit. Movement consolidation shall result into reduction in transportation costs.
Quality:If the quality of product fails logistics will have to ship the product out of customers premisesand repeat the logistics operation again. This adds to costs and customer dissatisfaction. Hencelogistics should contribute to TQM initiative of management
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Operational Objectives (contd...)
Life Cycle Support:
Logistics function is expected to provide life cycle support to the productafter sale. This includes
After sales service: the service support needed by the product once it issold during its life cycle
Reverse logisticsor Product recall as a result ofRigid quality standards [products causing environmental hazards]
Transit damage [leaking containers containing hazardous material]
Product expiration datingRigid laws prohibiting unscientific disposal of items
Rigid laws making recycling mandatory
Erroneous order processing by supplier
Reverse logistics is an important component of logistics planning
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Logistical Functions
LOGISTICS
FUNCTIONS
WARE
HOUSING
- Storage,
Handling,
Packing &
Distribution
INFORMATION
SYSTEMS
- Internal &
External
Information flow
INVENTORY
- When to order?
How much to
order? Just In
Time
TRANSPORTATIO
N
- Water, Road, Rail,
Pipeline & Air
NETWORK
DESIGN
- Suppliers,
operations,
warehouses
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Receiving stores
V
1
V
2
Operation
Finished Goods Stores
W1 W2 W3
R1 R2 R3 R4 R5
V3
V
5
V
4
R
6
Market
I
N
F
O
I
NF
O
I
NF
O
I
N
F
O
I
N
F
O
I
N
V
I
N
V
I
NV
I
N
V
I
N
V
OutboundLogistics
Inbound
Logistic
s
PROCUREMENT
OPERATION
DISTRIBUTION
V
W
R3
Vendor
Warehouse
Retailer
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Logistics v/s SCM
Particulars Logistics management Supply chain management
Scope Inbound logistics, in process inventory[movement from one plant to another],outbound logistics
All players in the supply chain from raw materialsource to finished product consumer, vendors,their vendors, supplier organization [shipper],warehouses, service providers, customers, theircustomers
How this is created? By internal integration of logistics functions
handled by various management functionswithin organization
By external integration of roles of various players
in the supply chain.
Main objective Logistics cost reduction by integratingresources across the pipeline
Supply chain profitability by value creation.
Definition Logistics is the process of strategicallymanaging procurement and storage ofmaterial , part and finished inventory [andrelated information flow] through
organization and its marketing channels insuch a way that current and future profits aremaximized through cost effective fulfillmentof order
Management of upstream and down streamrelationships with suppliers and customers todeliver superior customer value at less cost to thesupply chain as a whole.
Origin A very old concept in military planning. As a logical extension of logistics management
Focus L/M tries to take the product to the consumerat minimum logistical cost. Hence it is supply
driven.
SCM focuses on value creation in the supplychain. Hence this is customer focused or demand
driven.
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Inbound Logistics
Creation of value in a conversion process heavily depends on availability ofinputs on time. Making available these inputs on time at point of use atminimum cost is the essence of Inbound Logistics.
All the activities of a procurement performance cycle come under the scope ofInbound Logistics.
Sourcing
Order placement
& expediting
Supplier
TransportationReceiving
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Outbound Logistics
Value added goods are to be made available in the marketfor customers to perceive value.
Finished goods are to be distributed through the network ofwarehouses and supply lines to reach the consumer through
retailers shops in the market. During conversion, value is added to the raw materials and
as a result the value of the inventory in this case is very highunlike inputs.
Now the size of shipment, modes of transport and delivery
time are different as compared to inputs. Activities ofdistribution performance cycle come under the scope ofOutbound Logistics. They are order management,transportation, warehousing, packaging, handling etc.
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Logistics: Importance of 3 CsC Customers
Look for value, benefit at lowest price
C companyBy effective utilization of assets tries to
create and offer value to customers
C competitorBy effective utilization of assets tries to
create and offer value to customers
Value Value
Cost differentials
The Supplier Company tries to differentiate her products in terms of functional quality and
product cost.
Competition has ensured that technology and human skills are almost same everywhere. Hence
product differentiation in terms of functional quality and product cost is nearly impossible.
But a great opportunity exists for the Supplier Company to differentiate her products by serviceand logistics cost by superior logistics.
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Logistics: Integration In order to perform various functions of logistics in coordinated fashion bringing all
functions of logistics under one operational command is important. Performanceof these functions in an isolated fashion is detrimental to the objectivesorganization. Performance in isolation loses sight of overall picture. It is like tryingto solve a jigsaw puzzle without complete picture before you.
What do we integrate? Information flow, inventory flow, procurement, operations
support, physical distribution.
Inventory flow
Physical
distribution
Manufacturing
support Procurement
Information flow
CustomerSuppliers
If we view the above graphic we see all internal logistical operations in an organization.
We also see their close relationship with each other and the need to perform them in an
orchestrated fashion.
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References
Logistics Management by Bowersox
Logistics and Supply Chain Management by Martin Christopher
Physical Distribution Management by K.K. Khanna
Logistics and Supply Chain Management by G.Raghuram andN.Rangaraj
The Management of Business Logistics by Coyle, Bardi, Langlely
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Thank You