logistics step by step
TRANSCRIPT
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Logistics Step by Step
What Is Logistics?
Saturday night finds you as the host for a special
birthday celebration for a friend at a local
restaurant. You carefully planned everythingahead of timethe number of guests, the
expected cost of the dinner, and the menu.
Unfortunately, by the end of the evening,everyone agrees that the restaurant experience
was a disaster. Your food arrived late, the
specials were sold out, the wrong meal wasserved, the food was cold, and the wait staffs
were unresponsive. You will never return to this
restaurant. How did this happen?
A dining logistician would say that the cooks,servers, and managers in the restaurant used
poor logistics practices. The cooks did not
determine the volume and lead times from
ordering to delivering the goods, the servers didnot communicate the order to the cooks, the staff
did not follow quality assurance procedures, and
the management did not communicate clearly with the customer.
Logistics is similar to dining at a restaurant. Simply put, logistics is the flow of material,
information and money between consumers and suppliers (Frazelle 2002)1. It
incorporates the planning and execution of activities to move products from origin todestination. Logistics is often calledsupply chain managementbecause a chain ofpartners, products, money, and information ultimately delivers the food (supply) to the
patron (customer).
Figure 1, a distribution plan or pipeline for a typical supply chain, shows the many
partners, facilities, and shipments that can make up a supply chain. Products arrive at adestination port by an ocean vessel, plane, or truck carrier; then a customs broker clears
them through customs. Depending on the terms and service of the transportation, which
defines who is responsible for what, another carrier transports the goods to a centralwarehouse, also called a distribution center. From there, products move through the
distribution system until they reach the client.
Even before the shipment reaches the port, many transactions; negotiations; and steps that
include product selection, forecasting, financing, and procuring the products; must becompleted efficiently. All the steps involve a number of stakeholders.
Why Is Logistics Important?
Figure 1. Pipeline for a typical supply
chain.
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If the people who attended the disappointing dinner party were asked why logistics isimportant, they might answer that the correct logistics in the restaurant would probably
have resulted in better customer service. In fact, logistics and customer service are
mutually dependent. Customer service drives logistics practices, and logistics practices
impact customer service. In the field of public health, without product availability, aprogram or campaign will not be successful. Although customer service may be defined
differently between corporate logistics and public health or disaster relief logistics, alllogisticians operate according to the same six rights.
The Six Rights
The right product
In the right quantities
And the right condition
To the right place At the right time
For the right cost.
The Logistics Cycle
A variety of supply chain functions are part of the pipeline (see table 1.)
Table 1. Standard Supply Chain Functions and Their Purpose
Supply Chain Function answers the following sample questions
Network designHow many warehouses do I need in my supply chain? How
many trucks? How often should I deliver goods?
Demand forecasting How much product will be consumed next year?
Supply demand planning
How much should I manufacture to meet demand? When
should I manufacture to meet demand?Product procurement From whom should I source the product?
Transportation procurement Who should transport my product?
Transportation planning
Can I group together different products into a single
shipment? How should I route the trucks? What facilityshould I stop at first, last?
Transportation management How much will transportation cost? Where is my
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shipment?
Trade complianceWhat documents must travel with this shipment through
customs? Are export licenses required?
Warehouse managementWhat product is available in my warehouse? Where is itlocated?
Inventory management How much product should I store in my warehouse? Howmuch product should I distribute around my network?
Order management What is the status of my order?
Customer management Am I providing good service to my customers?
Its clear that each supply chain function ultimately serves the customers six rights.
Remember that any one of the functions listed in table 1 could be divided into many
additional functions. This document, however, focuses on a subset of supply chainfunctions. Figure 2 displays elements of the supply chain grouped into a logical logistics
cycle.
Figure 2. Logistics Cycle
The circular shape is the first thing you notice about the cycle; this shows the
interdependence of the various elements in the cycle. Each activityserving customers,
product selection, forecasting and procurement, and inventory managementdepends on
the other activities.
Major Activities of the Logistics Cycle
Serving Customers
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Everyone working in logistics must remember that their job is to select, procure, store, or
distribute products to meet customer needs. For example, storekeepers do not store drugs or
other health products simply for the purpose of storing; they store products to make themavailable for use when neededcontraceptives for family planning or drugs to treat
illnesses. Each activity in the logistics cycle contributes to providing excellent customer
service by ensuring the six rights. Clients in a health facility setting should expect to beserved by well-trained, caring professionals who follow supportive policies and have the
resources to deliver the necessary care and treatment. Because serving a customer is not a
logistics activity (it could be a medical activity), this document describes all the logisticsactivities that ultimately serve the customer.
Product selection
Any logistics system that procures and distributes goods must select individual products. In
a health logistics system, a national formulary and therapeutics committee, pharmaceutical
board, board of physicians, or other government-appointed group make select those
products. In a decentralized setting, health service delivery points may have a list ofproducts based on the services they offer, but these selections are guided by national and
professional standards.
Quantification and procurement
After products are selected, managers must determine the quantity needed for each product,
for a specific time periodthis is called quantification. This process ensures that product
selections are made using standard guidelines and regulatory requirements that consider thecost and timing of procurements. Quantification depends on accurate forecasting. You may
base your forecasts on the previous quantities of products dispensed or on services
provided. You can also use population, service, or sales targets. To refine and improveforecasting over time, enter the data and assumptions you used to prepare a forecast andcompare them to actual performance. Procurement regulations are often written in great
detail; but there must be trained personnel and a system of documenting, maintaining, and
auditing procurement records at every level of the procurement function. See section 4 formore detail about quantification and procurement.
Inventory management
After an item is ordered and received, it must be stored until the customer needs it. A
programs inventory control strategy specifies how much stock to store and where to store
it. Enough stock should be available to meet customer needs until a new order is received;but not so much that stocks expire or are wasted or that you exceed storage capacity.
Storage has two purposes for products: (1) to ensure the quality or condition, and (2) to
make them available for distribution. A transportation strategy is critical to managinginventory. For example, a transportation strategy may suggest larger loads less often or
smaller loads more often.
Quality monitoring
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Quality monitoring appears between each activity of the logistics cycle. For example, you
should ensure that you carefully monitor the quality of
Product decisions (Serving Customers a Product Selection)
Procurement proficiency (Product Selection a Procurement)
Forecast accuracy (Forecasting a Serving Customers) Products while they are being stored and distributed (Inventory Management a
Serving Customers) Product aging (Forecasting a Serving Customers)
Customers experience (Inventory Management a Serving Customers)
Internal Influences
For different supply chains, the logistics cycle may look the same, but how different groups
and processes interact varies, depending on the supply chains requirements.
Ordering
In logistics, placing orders is a routine activity. In some logistics systems, the person
placing the order determines the quantity to be orderedthis is apullorrequisition system.
In other systems, the person who fulfills the order determines the quantity to be issuedthis is apush orallocation system.
You can use both push and pull approaches in one system. However, you should not
combine two systems at the same distribution level, because the same personnel would
need to rule on parallel sets of logistics decisions. You should use only one system withinany given level. Imagine the confusion at the regional warehouse if some clinics are pulling
supplies while other clinics need supplies pushed to them. However, between levels, you
can use a pull system effectively: for example, between the central level and the regionallevel. At the same time, you can use a push system from the regional level to service
delivery points. Select a system that is defined within your inventory control strategy; it
must be supported by policies, personnel, and resources.
Vertical versus integrated supply chains
Many countries have several logistics systems for selecting, procuring, and distributing
health supplies to clients. Often, programs such as family planning, maternal and childhealth, malaria control, tuberculosis control, and nutrition, all manage and distribute
supplies for their programs. Called vertical programs, they have historically been managedby separate management units, often from the central level.
Many countries, however, have been moving away from several vertical logistics systems
toward one integrated system that distributes supplies for all programs. For example, a
system that manages contraceptives for the family planning program might also manage
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oral rehydration salts (ORS), vitamin A, and other products for the maternal and child
health program.
Vertical and integrated systems each have advantages and disadvantages. Valid technicalreasons, often reflecting changes in the environment, make integrating a logistics system
more advantageous or feasible, including the following:
improved transportation infrastructure
improved data management
improved communications system coverage
new customer service requirements
Increased storage and transportation efficiency.
When moving toward an integrated logistics system, to ensure that all products aremanaged efficiently, you must consider the specific needs of the various products and
programs. The system may need to be segmented by product category to protect products
with a short shelf life from expiry and to ensure appropriate storage and transport forproducts that require cold or cool chain.
External Influences
The logistics cycle, a valuable diagram, highlights the relationships and dependencies
between the partners and processes in a standard supply chain. However, the logistics cycle
does not exist apart from the real world, which is rarely simple, static, or free of external
motivations and influences.
Government policies
Government regulations and procedures affect all elements of the logistics system. Many
governments have established policies on the selection of medical products, how items are
procured, when items are distributed, where and how items are stored, and the quantitiescustomers receive (often called dispensing protocols). Logistics managers can influence
these policies but they may not be able to change them. Logistics managers should stay up-
to-date with current policies and complete them as specified. Government policies mayalso influence what group performs certain logistics functions and where these functions
are performed. The classic example is the deconcentration of health budgets to peripheral
levels and the impact that has on the drug procurement practice. The logistics cycle needs
to support a variety of partners who control separate parts of the process.
Dynamic conditions
Politically volatile regions, changing governments, natural disasters, and displaced
populations are not represented in the logistics cycle, but the structure of the logistics cycle
must be flexible enough to respond to these dynamic conditions. Additionally, the logisticssystem needs to be flexible not only to negative changes, it must also be responsive to
positive changes, such as the increase of existing products as more funding becomes
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available, the introduction of new products, program expansion, or new campaigns. A
flexible yet resilient logistics system will be able to meet a variety of challenges without
sacrificing the availability of the product at the customer or client level.
Quantification and Procurement
The goal of the quantification and procurement exercise is to estimate and supply the
quantities of each product that a program will dispense to users for a specific period of time
in the future. Quantification helps to mobilize and allocate financial resources to procureproducts; it is often an advocacy tool for supply chain improvements. For example, based
on a forecast of HIV/AIDS tests over the next 12 months, a program can plan for the
procurement of test kits. Based on the expected cost of the test kits, the program cancompare the cost of projected procurement against available funds to determine any
funding gaps. Likewise, a program could compare projected procurement against the
service delivery capabilities. An imbalance between the two may show deficiencies and
underscore necessary changes to the program.
Forecasting
As one of the most important activities at the central level of a service delivery system,
forecasting is done before procurement. A variety of personnel participate in the
forecasting, including logistics managers, management information systems (MIS)
managers, demographic specialists, and program managers.
Do not confuse forecasting with routine ordering, which is a short-term response to an
inventory position, such as a clinic running low on condoms when the manager has alreadyordered a resupply shipment. Forecasting is differentit projects longer-term trends in theuse of products. For example, over the last three years, condom usage may have increased
by 3 percent each year. Based on this information, a manager could forecast an increase in
usage over the next year by 3 percent. In another example, the Ministry of Health (MOH)
may be planning a condom usage campaign for next year that will reach 10 percent more ofthe population. This means that the 3 percent trend of the last three years is expected to
jump to increase 1013 percent.
Forecasting must also consider the logistics system. Does the system have the necessary
transportation, storage, handling, and personnel to manage the forecasted products? Does
the forecast push enough, or too much, inventory into the system? Forecasting has anenormous impact on procurement planning and the entire logistics systems ability to fulfill
the customers six rights.
Sources of Data for Health Product Forecasts
Different data sources tell a different story about expected demand. For example, logistics
data can be used to show the quantity of products that have been dispensed to users in the
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past, but it does not show why the product was used. Alternatively, service statistics
communicate health practices, which could forecast future demand, but it may not follow
the same strict reporting guidelines as the logistics data.
Logistics data: This includes dispensed-to-user data (consumption or usage) from
the service delivery level. It is the easiest to use for future forecasts and requires theleast interpretation.
Service statistics: These include all data collected about clients and their visits toservice delivery points. To use service statistics for product forecasting, you need to
understand standard treatment protocols dispensing practices, so that you can relate
the service statistics to dispensing or consumption.
Demographic data: This data, which describes features about a specific population,
are collected through surveys and censuses; for example, the Demographic and
Health Surveys (DHS), sponsored by USAID, are conducted in selected countriesabout every five years. Because this data are independent of routine MIS collection,
it can be compared with logistics and service statistics data.
Morbidity data: These include information about disease patterns andepidemiological data, including incidence and prevalence. The data may come from
the DHS, other surveys, or sentinel site surveillance. Forecasts based on morbidity
data look at specific diseases separately, but still consider the standard treatment
guidelines or protocols.
Distribution system capacity: This forecast measures the volume of the pipeline
(i.e., storage facilities and transportation links) to determine the volume of supplies
that the system is able to transport and store. It is often recommended that you usethe capacity forecast results to verify the accuracy of forecasts using the other
sources of datasufficient storage and transport resources must be available to
manage the forecasted amounts. Quantities procured should never exceed the
forecasted capacity.
Procurement
You can use forecasting and quantification to estimate future consumption. Procurement
consists of purchasing needs, but the process does not stop there. The pipeline would be
flooded if managers only used their estimated consumption to procure and did not consider
what is already in the system and what may be on order. Therefore, procurement plans arebased on requirements estimates that are determined mathematically for each product,
using the following data:
forecasts stock on hand at all levels of the distribution system
previous procurement quantities ordered and dates expected
losses expected to occur due to damage or expiry
transfers to or from another logistics system
Desired stock at the end of each planning period (including safety stocks and
working stocks at all levels).
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In a well-functioning supply chain, logistics data are routinely recorded and then reported
by the logistics management information system (see section 7). After procurement
quantities are determined, most programs must follow specific procurement processes,determined by their government or donors.
Inventory Management
Warehouses, clinics, and any facility that stores products, including your food pantry at
home, uses an inventory management system to determine when to order products, howmuch to order, and how to maintain an appropriate stock level for all products to avoid
shortages and oversupply.
For example, when you drive your car, you periodically check your vehicles fuel gauge to
maintain the level of fuel. The maximum stock (or fuel) you can have is when the gaugereads full. While driving, you monitor your fuel consumption from time to time and decide
when to purchase (order) more fuel. By assessing the supply status of the tank, you can
calculate when to refill the tank (order) and how much fuel to add, depending on yourdestination (and sometimes your budget). You may use the red zone on the fuel gauge to
decide when to buy more fuel, or you may fill the tank on a specific day. Whatever system
works, you are using a type of inventory control.
Inventory Levels
Inventory management focuses on the amount of inventory that should be held at different
levels within the system. Important considerations include the following:
What is the maximum amount of inventory that my facility can or should hold? The
actual maximum level may be smaller and more inflexible than the potentialmaximum stock level. For example, an inventory manager may determine that afacility can hold 100,000 units of a given product, but because of the products
expiration date, known consumption rates, and expected receipts, it is most efficient
to store only 50,000 units.
What is the minimum amount of inventory that my facility should hold? Aware thatthe customer should be served according their six rights, how much inventory is too
little? Is it OK to run out of a given product? How long does it take to replenish the
product?
How much product should I hold in my facility as reserve? This is usually called
safety stock. This buffer, cushion, or reserve stock is kept on hand to protect against
stock outs caused by delayed deliveries, markedly increased demand, or otherunexpected events.
Managing the Logistics Cycle
In some ways, the logistics cycle is similar to a human bodyorgans function both alone
and with other body parts to maintain life. In the logistics cycle, many people perform a
variety of functions for a common goal, although the activities are often based on
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individual motivations and seemingly independent, elemental activities. Managing the
logistics cycle requires dedication and persistence. Ensuring good customer service
requires system evaluation. Evaluation requires accurate, complete, and timely data.Individual tasks that spin the cycle require staff, supervision, and a budget.
Evaluation
Proper monitoring of the logistics cycle begins with evaluating its activities. Constant
assessment or evaluation of the logistics system performance will ensure that logistics
activities are completed as efficiently and effectively as possible. Drugs and consumablesrepresent a significant percentage of health budgets. Activities designed to ensure quality,
reduce waste, and improve accountability should be designed with measurable, quantitative
performance indicators to determine changes in efficiency after improvement activities areintroduced. Product availability at the service delivery point and reduced stock outs are
strong indicators of logistics effectiveness. An improved system should impact customer
service by increasing the availability of affordable, high-quality health products at the
service delivery level; this, in turn, will have an impact on health program outcomes.
Management Information Systems
To effectively evaluate a system, a manager needs relevant information. Information drivesthe logistics cycle; without it, the logistics system cannot run smoothly. Managers gather
information about each activity in the system and then analyze that information to make
decisions. For example, information about inventory levels and consumption must be
collected to ensure that a manager knows how much product to procure. See theInformation Systems section for more detail on this subject.
Organization and Staffing
A logistics system can only work when the staff are well-trained and operate in a
supportive environment. They must have the right tools to do their jobs, whether they place
orders, coordinate shipments, oversee deliveries, or keep a warehouse functioningeffectively to ensure that the right product, in the right quantity, is shipped to the client. To
ensure that goods are available for clients, all tasks are important. Health programs must be
organized to provide the appropriate resources (for example, supervision authority andtechnical knowledge) to complete logistics activities. Organization and staffing, therefore,
are an important part of the cycle. All staff involved in logistics functions must understandthe six rights and make them a top priority.
Supervision
If the logistics system is carefully watched, it will run smoothly and staff will anticipate
any needed changes. The effective supervision of logistics activities minimizes problemsand/or resolves them quickly before any one problem becomes a crisis.
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Budget
Budgeting affects the product selection, quantity of products procured, amount of storage
space available, transport, and number of staff working in logistics. To have the entire
system operating effectively, logistics activities must be included in operational planning
and receive sufficient funds.
Information Systems
Information is the foundation for making sound logistics decisions. Logisticians use a
logistics management information system (LMIS) to collect the information they need to
make informed inventory control choices about how much to procure, store, and order;where and when to ship; and other questions. However, like the health products, you can
also assess information in terms of thesix rights. You can ask, Does my information
system collect the right data for decision making? Is it timely? Does my investment ininformation management provide a good return on my investment? The final decision
depends on whether or not a particular piece of data is going to be used to make decisions.Only collect information that you will use; you would not store a product that you do notdispense.
Essential Data for Decision Making
If you collect data for decision making, you need to know how much data and what data tocollect. To determine what data to collect, look at the decisions you must make. What
information would you need?
How long will current supplies last? Do you need to order more supplies now?
Where are your supplies in the pipeline? Do you need to move supplies from higherto lower levels?
Where is consumption the highest? Do those facilities need more resources?
Are losses from the system forcing you to take action?
Are supplies flowing regularly through the pipeline? Do you need to adjust your
pipeline to account for bottlenecks in the system?
Are any products about to expire? Should you remove them from the pipeline? Canyou distribute them before they expire?
The right data can help you make intelligent decisions. Although you may make good use
of other data items in logistics, the following four data items are required to run a logistics
system.
1. Stock on handis the quantity of usable stock available within the system. Unusableitems are not considered part of stock on hand; they are reported as losses to the
system.
2. Rate of consumption is the quantity of stock dispensed to users during a particulartime period.
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3. An expected arrival is the quantity of stock expected to enter the system at a
specific time in the future.
4. Losses and adjustments is the quantity of stock removed from the system for anyreason other than clients consumption (expiration, theft, damage, and so on).
Adjustments are made when quantities are issued to or received from other facilities
within the system. Also, adjustments can explain administrative changes. Forexample, when you count stock, you may find a different amount than the quantity
listed on the bin cards. Therefore, adjustments may cause either positive or negative
changes to stock.
Assessing Stock Status
Stock on hand and the rate of consumption are the two primary indicators of stock status. Ifyou were asked to assess the stock status of a supply of aspirin in a clinic, and you found
100 usable tablets, would you know if the clinic had too much aspirin, not enough aspirin,
or just enough aspirin? The amount of aspirin is not important, but how long will the
supply of aspirin last. When you know that, you can describe the stock status.
If you know that the clinic dispenses about 25 aspirin tablets a month, you can use the
following simple formula to determine that the aspirin supply will last approximately four
months.
How much we have of a certain product How much weuse during a given period = How long that product will last
or, in this case,
100 tablets on hand 25 tablets used per month = 4-months supply of tablets
You have just assessed stock status!
After your assessment, you may need to place an order or, in some cases, place anemergency order. Or, your assessment may show that you do not need an order, your
supplies will last until your next regular order.
The USAID | DELIVER PROJECT uses specific terms when stock status is assessed. The
amount of product at the time of the assessment isstock on hand. The amount you use is
the rate of consumption.
The formula for assessing stock status is
Stock on hand Average monthly consumption =
Months of stock on hand
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Essential Records for Decision Making
Supplies in a system can be (1) stored, (2) moved [in transit], (3) consumed [used], or (4)
adjusted. To report on the data elements described in the previous section, you need threetypes of records.
Stock keeping records: Hold information about products in storage and losses and
adjustments.
Transaction records: Hold information about products being moved.
Consumption records: Hold information about products being consumed or used.
You may have a collection of data on products dispensed or sold. Each record type has a
distinct form and use. Good supply management demands accurate records and the ability
to communicate that data for decision making. At any level of the system, managers should
be able to report the stock on hand for any item.
Reporting
Stock keeping, transaction, and consumption records hold data. To make the collected datauseful, it must be in a form that managers can use to make decisions. Therefore, decision
makers receive essential data from reports.
Summary reports must include all essential data items for a specific facility and time period
(usually monthly or quarterly). A simple summary report lists the name of the facility,reporting period, beginning stock on hand, receipts, quantities issued or dispensed, losses
and adjustments, and ending stock on hand.
Managers can use feedback reports to inform lower levels about their performance and, in
some cases, provide information about reporting from other facilities. Feedback reportsalso inform managers at higher levels about how the system is functioning.
Information Systems
Information is the foundation for making sound logistics decisions. Logisticians use a
logistics management information system (LMIS) to collect the information they need tomake informed inventory contrInformation Systems ol choices about how much to
procure, store, and order; where and when to ship; and other questions. However, like thehealth products, you can also assess information in terms of thesix rights. You can ask,
Does my information system collect the right data for decision making? Is it timely? Doesmy investment in information management provide a good return on my investment? The
final decision depends on whether or not a particular piece of data is going to be used to
make decisions. Only collect information that you will use; you would not store a productthat you do not dispense.
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Essential Data for Decision Making
If you collect data for decision making, you need to know how much data and what data to
collect. To determine what data to collect, look at the decisions you must make. What
information would you need?
How long will current supplies last? Do you need to order more supplies now?
Where are your supplies in the pipeline? Do you need to move supplies from higher
to lower levels?
Where is consumption the highest? Do those facilities need more resources?
Are losses from the system forcing you to take action?
Are supplies flowing regularly through the pipeline? Do you need to adjust your
pipeline to account for bottlenecks in the system?
Are any products about to expire? Should you remove them from the pipeline? Can
you distribute them before they expire?
The right data can help you make intelligent decisions. Although you may make good useof other data items in logistics, the following four data items are required to run a logisticssystem.
1. Stock on handis the quantity of usable stock available within the system. Unusable
items are not considered part of stock on hand; they are reported as losses to the
system.2. Rate of consumption is the quantity of stock dispensed to users during a particular
time period.
3. An expected arrival is the quantity of stock expected to enter the system at aspecific time in the future.
4. Losses and adjustments is the quantity of stock removed from the system for anyreason other than clients consumption (expiration, theft, damage, and so on).
Adjustments are made when quantities are issued to or received from other facilitieswithin the system. Also, adjustments can explain administrative changes. For
example, when you count stock, you may find a different amount than the quantity
listed on the bin cards. Therefore, adjustments may cause either positive or negativechanges to stock.
Assessing Stock Status
Stock on hand and the rate of consumption are the two primary indicators of stock status. If
you were asked to assess the stock status of a supply of aspirin in a clinic, and you found100 usable tablets, would you know if the clinic had too much aspirin, not enough aspirin,
or just enough aspirin? The amount of aspirin is not important, but how long will thesupply of aspirin last. When you know that, you can describe the stock status.
If you know that the clinic dispenses about 25 aspirin tablets a month, you can use the
following simple formula to determine that the aspirin supply will last approximately four
months.
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How much we have of a certain product How much we
use during a given period = How long that product will last
or, in this case,
100 tablets on hand 25 tablets used per month = 4-months supply of tablets
You have just assessed stock status!
After your assessment, you may need to place an order or, in some cases, place an
emergency order. Or, your assessment may show that you do not need an order, your
supplies will last until your next regular order.
The USAID | DELIVER PROJECT uses specific terms when stock status is assessed. Theamount of product at the time of the assessment isstock on hand. The amount you use is
the rate of consumption.
The formula for assessing stock status is
Stock on hand Average monthly consumption =
Months of stock on hand
Essential Records for Decision Making
Supplies in a system can be (1) stored, (2) moved [in transit], (3) consumed [used], or (4)adjusted. To report on the data elements described in the previous section, you need three
types of records.
Stock keeping records: Hold information about products in storage and losses and
adjustments. Transaction records: Hold information about products being moved.
Consumption records: Hold information about products being consumed or used.
You may have a collection of data on products dispensed or sold. Each record type has a
distinct form and use. Good supply management demands accurate records and the abilityto communicate that data for decision making. At any level of the system, managers should
be able to report the stock on hand for any item.
Reporting
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Stock keeping, transaction, and consumption records hold data. To make the collected data
useful, it must be in a form that managers can use to make decisions. Therefore, decision
makers receive essential data from reports.
Summary reports must include all essential data items for a specific facility and time period
(usually monthly or quarterly). A simple summary report lists the name of the facility,reporting period, beginning stock on hand, receipts, quantities issued or dispensed, losses
and adjustments, and ending stock on hand.
Managers can use feedback reports to inform lower levels about their performance and, in
some cases, provide information about reporting from other facilities. Feedback reports
also inform managers at higher levels about how the system is functioning.
Information Systems
Information is the foundation for making sound logistics decisions. Logisticians use a
logistics management information system (LMIS) to collect the information they need tomake informed inventory control choices about how much to procure, store, and order;
where and when to ship; and other questions. However, like the health products, you canalso assess information in terms of thesix rights. You can ask, Does my information
system collect the right data for decision making? Is it timely? Does my investment in
information management provide a good return on my investment? The final decisiondepends on whether or not a particular piece of data is going to be used to make decisions.
Only collect information that you will use; you would not store a product that you do not
dispense.
Essential Data for Decision Making
If you collect data for decision making, you need to know how much data and what data tocollect. To determine what data to collect, look at the decisions you must make. What
information would you need?
How long will current supplies last? Do you need to order more supplies now?
Where are your supplies in the pipeline? Do you need to move supplies from higherto lower levels?
Where is consumption the highest? Do those facilities need more resources?
Are losses from the system forcing you to take action?
Are supplies flowing regularly through the pipeline? Do you need to adjust your
pipeline to account for bottlenecks in the system? Are any products about to expire? Should you remove them from the pipeline? Can
you distribute them before they expire?
The right data can help you make intelligent decisions. Although you may make good use
of other data items in logistics, the following four data items are required to run a logistics
system.
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1. Stock on handis the quantity of usable stock available within the system. Unusable
items are not considered part of stock on hand; they are reported as losses to the
system.2. Rate of consumption is the quantity of stock dispensed to users during a particular
time period.
3. Expected arrivals are the quantity of stock expected to enter the system at a specifictime in the future.
4. Losses and adjustments is the quantity of stock removed from the system for any
reason other than clients consumption (expiration, theft, damage, and so on).Adjustments are made when quantities are issued to or received from other facilities
within the system. Also, adjustments can explain administrative changes. For
example, when you count stock, you may find a different amount than the quantity
listed on the bin cards. Therefore, adjustments may cause either positive or negativechanges to stock.
Assessing Stock Status
Stock on hand and the rate of consumption are the two primary indicators of stock status. If
you were asked to assess the stock status of a supply of aspirin in a clinic, and you found
100 usable tablets, would you know if the clinic had too much aspirin, not enough aspirin,or just enough aspirin? The amount of aspirin is not important, but how long will the
supply of aspirin last. When you know that, you can describe the stock status.
If you know that the clinic dispenses about 25 aspirin tablets a month, you can use the
following simple formula to determine that the aspirin supply will last approximately fourmonths.
How much we have of a certain product How much weuse during a given period = How long that product will last
or, in this case,
100 tablets on hand 25 tablets used per month = 4-months supply of tablets
You have just assessed stock status!
After your assessment, you may need to place an order or, in some cases, place an
emergency order. Or, your assessment may show that you do not need an order, yoursupplies will last until your next regular order.
The USAID | DELIVER PROJECT uses specific terms when stock status is assessed. The
amount of product at the time of the assessment isstock on hand. The amount you use is
the rate of consumption.
The formula for assessing stock status is
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Stock on hand Average monthly consumption =
Months of stock on hand
Essential Records for Decision Making
Supplies in a system can be (1) stored, (2) moved [in transit], (3) consumed [used], or (4)
adjusted. To report on the data elements described in the previous section, you need three
types of records.
Stock keeping records: Hold information about products in storage and losses and
adjustments.
Transaction records: Hold information about products being moved.
Consumption records: Hold information about products being consumed or used.
You may have a collection of data on products dispensed or sold. Each record type has a
distinct form and use. Good supply management demands accurate records and the ability
to communicate that data for decision making. At any level of the system, managers shouldbe able to report the stock on hand for any item.
Reporting
Stock keeping, transaction, and consumption records hold data. To make the collected datauseful, it must be in a form that managers can use to make decisions. Therefore, decision
makers receive essential data from reports.
Summary reports must include all essential data items for a specific facility and time period
(usually monthly or quarterly). A simple summary report lists the name of the facility,reporting period, beginning stock on hand, receipts, quantities issued or dispensed, losses
and adjustments, and ending stock on hand.
Managers can use feedback reports to inform lower levels about their performance and, in
some cases, provide information about reporting from other facilities. Feedback reportsalso inform managers at higher levels about how the system is functioning.