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Page 1: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

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Page 2: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

1

A PHENOMENOLOGICAL MODEL FOR RAREFIED

GAS FLOWS IN THIN-FILM SLIDER BEARINGS

L

H0

H1

U

OrganizationIntroduction / Motivation

Specific objectives

A Modified slip-corrected Reynolds lubrication equation

Governing Equations

Slip Boundary conditions

Poiseuille flow

Velocity and Volumetric flow rate model

Couette flow

Velocity and Shear stress model

Derivation of the slip corrected Reynolds equation

Lubrication characteristics

Pressure distribution

Bearing load capacity

Velocity profile

Skin friction

Conclusions and Future Work

Page 3: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

2

INTRODUCTIONINTRODUCTION

CONFIGURATION OF A COMPUTER HARD DISK DRIVESpinning recording medium

Head-stack assembly

Spinning recording medium.

Read/write head positioned nano-meters above the spinning platter.

Thin gas-lubricated film formed between the slider and rotating disk.

Typical speed

of rotation:

10000-20000

rpm

Page 4: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

3

RECENT TRENDS IN THE HARD-DRIVE INDUSTRY

GOALS:

Higher storage densities.

12 Gbit/in2 100 Gbit/in2

Greater data access speeds.

MEANS:

Minimize the head-disk spacing.

Supress spacing fluctuations

during operation.

MODELING CHALLENGES:MODELING CHALLENGES:

Almost all conventional physical models have to be modified to

account for new phenomena at this scale.

Magnetic spacing (h0) becomes comparable to the mean free path ( ).

- Onset of rarefaction

Small length scales involved microscopic effects like slip-length, gas

surface accommodation, surface roughness etc. become important.

Page 5: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

4

OBJECTIVES:OBJECTIVES:

Investigate rarefied gas transport in ultra-thin gas lubricating films.

Derive a modified slip-corrected Reynolds lubrication equation

Uniformly valid for a wide range of Knudsen numbers and bearing

numbers

Accurately predict

Velocity profiles

Pressure distribution

Load capacity

Skin friction

in different rarefaction regions for various slider bearing configurations.

OBJECTIVES (contd..)OBJECTIVES (contd..)

Validate the new model by:

Comparisons with the Direct Simulation Monte Carlo (DSMC) results

available in the literature.

Numerical solutions of the uniformly valid Molecular Gas Lubrication

Equation derived using the Boltzmann equation

Investigate the variation of lubrication characteristics with bearing

number and the degree of rarefaction.

Address some crucial issues in the nano-scale design of computer

hard drives.

Page 6: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

5

REYNOLDS LUBRICATION REYNOLDS LUBRICATION

EQUATIONEQUATION

Lubrication: Reynolds Equation

L

H0

H1

UInertia-free flow if:

Then, leading-order solution:

3

2

0 0

6( )

dP ULH P PH

X dX X p HConstant flowrate:

Bearing number

Mass flow rate per unit width in plane

Poiseuille flows

Mass flow rate per unit width in plane

Couette flows

In the absence of thermal creep effects, flow in the lubricating

film is a composite of the Poiseuille and Couette flows.

1L

hRe

2

2

dy

ud

dx

dp

Page 7: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

6

(Beskok and Karniadakis, 1996)

Slip Boundary ConditionsSlip Boundary Conditions

n

UKnUU wg

)2(Maxwell 1879

First-order slip boundary condition:

Generalized velocity slip boundary condition:

n

U

Kn

KnUU wg

- b1

)2(

so

o

U

Ub

'

''

2= -1

Uwall

du/dn

Ugas

Knudsen layer

Plane Poiseuille flowPlane Poiseuille flow

Momentum equation in the stream-wise direction:

The equation results in the following analytical solution for the velocity

profile when subjected to the generalized velocity slip boundary

condition

22

1

2

2)(

h

y

h

y

Kn

Kn

dx

dphyu

v

vP

2

2

dy

ud

dx

dp

Page 8: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

7

Correction for rarefaction:

o is the dynamic viscosity

is a rarefaction correction parameter

The generalized velocity slip model cannot accurately predict velocity profiles

and flowrates in the transition and free molecular regimes.

Navier-Stokes equations invalid in this regime.

To account for increased rarefaction effects

The dynamic viscosity which defines diffusion of momentum due to

intermolecular collisions must be modified.

Generalized diffusion coefficient:

KnKn o

1

1)( (Beskok and Karniadakis, 1999)

Velocity Distribution of Plane Poiseuille Flows

Upper half of the channel is shown

U*

Y

1 2 30.5

0.6

0.7

0.8

0.9

1

Boltzmann

Current model

First-Order Slip

k=0.1k=1k=10

k=0.1k=1k=10

Knk 2

Uu

RT h

P

dp

dx

P

o

*

2

h : Channel height

Po: Atmospheric pressure

Model accurately predicts both the magnitude and shape of the

velocity profile

22

1

2)1(

2)(

h

y

h

y

Kn

KnKn

dx

dphyu

v

vP

Page 9: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

8

Modeling FlowrateModeling Flowrate

,,, hdx

dPGQ

Volumetric Flowrate

Kn1

Kn61

dx

dP

12

h

w

Q

o

3

Using Navier-Stokes w/ Slip

)1(1

61

12

3

KnKn

Kn

dx

dPh

W

Q

o

D

Po

ise

uille

Flo

wR

ate

,Q

p

10-2

10-1

100

101

10210

-1

100

101

Boltzmann eq (Fukui and Kaneko, 1989)

First-Order Slip, QP1

Second-Order Slip, QP2

Current model, Qcurr

Continuum, Qcon

Correct for Rarefaction

)1)(1

61( Kn

Kn

Kn

Q

QQ

cont

PP

To get (Kn, v): Match the above flow rate model with the Poiseuille flow rate

database given by Fukui and Kaneko (1990)

KnD

2

Shear Driven Flows: Linear Couette Flow

Knudsen Layer

Page 10: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

9

Governing equation :2

20

u y

y

( )

Boundary conditions :

uUu

v

vwallg

2

where, is the slip coefficient and is the mean-free path.

= 1 [Maxwell’s classical velocity slip formulation]

= 1.111 [Obtained by Ohwada et.al. for hard-sphere molecules using the

linearized Boltzmann equation]

Shear Driven Flows: Linear Couette Flow

Based on Navier Stokes

Generalized Slip coefficient

• Extends the validity of first-order slip condition.

• Converges to the first order slip condition for Kn<0.1.

• Acts as high-order correction for Kn>0.1

58642.0;17488.1;71851.0;2977.1

)(tan

3210

2

1

103Knm

Analytical expression for the velocity profile (uc)

D

y

Kn

Uu

v

v

oc 2

21

2

where, we have defined Kn= /D.

(Bahukudumbi and Beskok, 2002)

Page 11: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

10

Velocity Distribution of Plane Couette Flows

Current Model

Upper half of the channel is shown

(Bahukudumbi and Beskok, 2002)

Modified Slip-Corrected Reynolds Equation

Velocity profile in the lubricating film:

Plane Poiseuille Flows Plane Couette Flows

Kn

h

yKnU

h

y

h

y

Kn

KnKn

dx

dphyu

yuyuyu

o

o

cP

21

)1(

1)1(

2)(

)()()(

22

Plane Poiseuille flow velocity Plane Couette flow velocity

Mass flow rate:

hUKn

KnKn

dx

dphM o

o 2

1

1

61)1(

12

3.

Note that the mass flow rate of Couette flows is independent

of Knudsen number.

Page 12: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

11

Modified slip-corrected Reynolds Equation (contd..)

Taking the gradient of the above equation

hUKn

KnKn

dx

dphM o

o 2

1

1

61)1(

12

3.

)(6))1

61)(1(( 3

oo phUxKn

KnKn

dx

dpph

x

In non-dimensional form:

)())1

61)(1(( 3 PH

XKn

KnKn

dX

dPPH

X

where,oa

oo

ao hP

LU

P

pP

h

hH

L

xX

2

6;;;

Also, local Knudsen number (Kn) = Kno/(PH); where Kno is the outlet

Knudsen number.

Constant Function of x

Modified slip-corrected Reynold’s equation

Burgdorfer’s slip-corrected Reynolds Equation

)())61(( 3 PHX

KndX

dPPH

X

Can be deduced from the Modified slip-corrected Reynolds equation

Set

Strictly valid in the slip-flow regime.

Current Model

)())1

61)(1(( 3 PH

XKn

KnKn

dX

dPPH

X

0b

Page 13: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

12

LUBRICATION LUBRICATION

CHARACTERISTICSCHARACTERISTICS

LUBRICATION CHARACTERISTICS

Pressure distribution and Load capacity

Solve the Modified slip-corrected Reynolds equation.

The modified slip-corrected Reynolds equation is

Highly non-linear.

Closed form solutions for the most general case do not exist.

Solved numerically using a second-order accurate finite

difference method.

Page 14: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

13

FINITE DIFFERENCE FORMULATION

)())6

1)(1(( 3 PHxKnPH

Kn

PH

Kn

dX

dPPH

X o

oo

We set =PH and transform the above equation

EQUATION:

BOUNDARY CONDITIONS: P(X=0)=1 and P(X=1)=1 XXHH )1(1

)1(,)(

)7)((

0)(

1121

21

HCCKn

KnKnC

CdX

dHC

dX

d

o

oo

If the function (X) be expanded about a point Xk using a Taylor’s series expansion,

we can get the derivatives of at Xk

....12

2

...62

2

2

11

2

2

2

11

xxxxkkk

xxxkk

X

XdX

d

X

XdX

d

FINITE DIFFERENCE FORMULATION (contd…)

DISCRETIZED EQUATION:

n

k

nnnn

k

nnn

n

n

kX

HCC

X

HC

X

HCC

X

HC

HC

X1

112

2

1

1112

2

1

1

2

1

2

)1((

2

)1((

2

We used N=400 equally spaced grid points in the stream-wise direction.

X is the grid spacing=0.0025

Iterations are continued until the “convergence indicator”, is sufficiently

small (typically 10-14).

Grid independence studies were performed.

Residuals of the global conservation of mass was monitored.

All calculations were performed to double precision accuracy. (16

significant digits)

n

k

n

k

n

k

1

Page 15: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

14

FINITE DIFFERENCE FORMULATION (contd..)

)H(CC,)Kn(

)Kn)(Kn(C

)C(dX

dHC

dX

d

o

oo1121

21

17

0

Above equation is discretized using a second-order accurate finite difference

approximation

Resulting set of non-linear equations solved using a direct iteration/ Picard

method

Iterative method

Seeks approximate solutions to the discretized equations by linearization

Initial solution at the start of iteration is important

Based on our qualitative understanding of the solution behavior.

Solution from a linearized Reynolds equation is used as the initial

solution.

X

P

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 10.95

1

1.05

1.1

1.15

1.2

1.25

1.3

1.35

1.4

1.45

Current model

DSMC

Fukui and Kaneko

First-order slip

(a)

Kno=1.25

X

P

0 0.25 0.5 0.75 11

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

Current model

DSMC

Fukui and Kaneko

First-order slip

(b)

Kno=1.25

X

P

0.25 0.5 0.75 11

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

Current model

DSMC

Fukui and Kaneko

First-order slip

(c)

Kno=4.167

Slider Bearing Pressure Distribution

L

H0

H1

U

L

xX,

p

pP

Hp

UL6

o

2

oo

Accurate Predictions of Pressure

distribution in different rarefaction

regions for various Knudsen numbers.

Page 16: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

15

Slider Bearing Pressure Distribution (cont..)

L

xX,

p

pP

Hp

UL6

o

2

oo

Accurate Predictions of Pressure

distribution in different rarefaction

regions for various Knudsen numbers.

X

P

0 0.25 0.5 0.75 1

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2

Kn0=1.250, H

1=2

(a)

X

P

0 0.25 0.5 0.75 10.95

1

1.05

1.1

1.15

1.2

1.25

1.3

1.35

1.4

D0=10

D0=1

D0=0.1

D0=100

,H1=2

(b)

Do=1/Kn

Lo

ad

cap

acity,W

=w

'/(P

aL

b)

100

101

102

103

10-2

10-1

100

Boltzmann eq.

Continuum

First-order slip

Second-order slip

Current model

(Bearing number)

AsymptoticAsymptotic

Load capacity as a function of bearing number ( )

L

H0

H1

U

w`

Non-dimensional load capacity:

1

0

'

)1(1

dXPLbPLbP

wW

aa

Load capacity of the slider bearing:

Represents vertical load acting on

the slider bearing.

Determines the position of the

flying head.

The head will not accurately read

or write if it flies too high and will

catastrophically crash into the

spinning platter if it flies too low.

Do=0.5

Page 17: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

16

Load capacity as a function of Knudsen number

L

H0

H1

U

w`

Inverse Knudsen Number, D0

Lo

ad

Cap

acity,W

=w

'/(P

aL

b)

10-3

10-2

10-1

100

101

10-5

10-4

10-3

10-2

10-1

100

First-order slip

Second-order slip

Boltzmann eq.

Current model

Continuum

=10

Stream-wise location of the load capacity

L

H0

H1

U

w`

X

p P X

p Pc

i

i

n

a i

i

i

n

a

( )

( )

1

1

n: Number of cells in the x-direction

i: Cell index

Xi: Location of the ith cell

Xc

Inverse Knudsen number, D0

Xc

0 25 50 75 100

0.55

0.56

0.57

0.58

0.59

0.6

0.61

0.62

(a)

Bearing number

Xc

500 1000 1500 2000

0.56

0.58

0.6

0.62

0.64

0.66

0.68

0.7

D0=1.4

(b)

Page 18: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

17

X0 0.2 0.4 0.6 0.8 1

0.95

1

1.05

1.1

1.15

1.2

1.25

1.3

1.35

1.4

1.45

Current-model

DSMC

Fukui and Kaneko

First-order slip

u/U0

Y

0.3 0.4 0.5 0.6 0.70

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

X=0.5

u/U0

Y

0.2 0.3 0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

X=0.2

u/U0

Y0 0.5 1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

X=0.9

Actual velocity profile in the slider bearing, Kn0=1.25, =61.6

Actual velocity profile in the slider bearing, Kn0=4.167, =1264

X

P

0 0.2 0.4 0.6 0.8 1

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

Current model

DSMC

Fukui and Kaneko

First-order slip

u/U0

Y

0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

u/U0

Y

0.4 0.5 0.60

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

u/U0

Y

0.5 0.6 0.70

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Current model

First-order slip

Page 19: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

18

SKIN FRICTION (SHEAR DRAG):

Uo

x,u

y,vh

o

L

CV

P

Psin

Pcos

xy

Runner surface

Flying slider

Shear force on the flying slider:

dAdAdF Poiseuillecouettexyx )(

w

oa

oo

oocouette

RT

Up

PHbPHcKnaKn

PHbKnaKn

2)(

222

2

627666.1;602985.0;529690.0 cba

SKIN FRICTION (SHEAR DRAG) (contd..):

Uo

x,u

y,vh

o

L

CV

P

Psin

Pcos

xy

Runner surface

Flying slider

hy

poPoiseuille

dy

du

Kn)1(

Friction Coefficient:

2

2

1o

xy

f

U

C

22

1

2)1(

2)(

h

y

h

y

Kn

KnKn

dx

dphyu

v

vP

PH

KnKn o

Pressure drag:

1

0

dXsinPFDP

Page 20: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

19

Gas Damping/Lubrication: Reynolds Equation

L

H0

H1

U

2

0Re 1H

LInertia-free flow if:

General equation:

2

2

dp u

dx xThen, leading-order solution:

3

2

0 0

6( )

dP ULH P PH

X dX X p H•Constant flowrate:

Bearing number

32[1 6 ] ( )v

v

dPKn H P PH

X dX X•Slip-Flow:

Uht

hp

h612

3

For generalized model by Fukiu & Kaneko, see Karnidakis & Beskok, sec 7.1

Squeezed Film Damping

Normal Motion

Only

Fext= driving forces, electrostatic &

gas damping forces

M

eis an effective viscosity (Veijola et al., 1995)

Page 21: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

20

Accelerometer Frequency Response

Time Response

Squeezed Film Damping

Courtesy of T. Veijola

Coupled Domain Simulations: Squeeze Film Damping

Courtesy of T. Veijola

• Generalized Reynolds equation

with electrostatic actuation.

• Dynamic response of a micro

accelerometer with holes.

•Titling rectangular accelerometer

•Gap of 2 microns

spring-like

Page 22: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

21

Coupled Domain Simulations: Squeeze Film Damping

CONCLUSIONS:

Derived a Modified slip-corrected Reynolds lubrication equation

valid for:

0 < Kn < 12

Low subsonic compressible flows. (Ma < 0.3)

Any Bearing Number

Accurate predictions of

Velocity profiles

Pressure distribution

Load capacity

Shear drag force

Page 23: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

22

CONCLUSIONS (cont..)

Validation by

Solutions of generalized lubrication equation

DSMC

Crucial issues in the nano-scale design of computer hard drives

Lift force/Load capacity - Directly related to flying height of slider.

Shear drag/ Skin friction - Accurate modeling of shear drag forces

induced by air resistance to track access motion of sliders -

required for accurate prediction of actuator power consumption.

Page 24: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

1

Gas Flow Through Short Channels

and Filters

&

External Flows

Gas Transport ModelingGas Transport Modeling

•Continuum & Slip Flow Regimes:

Navier-Stokes Equations

Slip Boundary Conditions

•Slip, Transitional & Free Molecular:

Direct Simulation Monte Carlo

n

UKnUU wg

)2(

TAMU Micro Fluidics Laboratory

)(Pr1

22

n

TKnTT

T

Twg

Page 25: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

2

MicroMicro--FiltersFilters

TAMU Micro Fluidics Laboratory

Applications:Applications:

Micro-Filters

• Detection of airborne bio/chemical entities

• Environmental monitoring applications

Micro-Nozzles

• Thrust generators for space satellites.

Current Research:Current Research:--

• Run -Flow (Navier-Stokes solver) for

• Variety of micro-constriction geometries and inlet conditions.

• Determine a fixed aspect ratio for geometric similarity.

• Perform grid independence tests

• for determining the reliability of the numerical results.

• Perform parametric studies

• as a function of the Knudsen number, Reynolds number, and the

inlet conditions.

TAMU Micro Fluidics Laboratory

Page 26: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

3

Model Details

TAMU Micro Fluidics Laboratory

Lref L h t

6 micron 6 3.6 2.4

4 micron 4 2.4 1.6

2 micron 2 1.2 0.8

1 micron 1 0.6 0.4

Dimensions (micron)

h/Lh/LOpening RatioOpening Ratio

Mesh:-

• More concentrated at

locations where gradients

are expected

• Inlet and Outlet domains

have been extended to avoid

I/O boundary effects

Overall Domain Grid zoomed at blockage area

TAMU Micro Fluidics Laboratory

Page 27: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

4

Elemental Boundaries 4th order expansion

TAMU Micro Fluidics Laboratory

6th order expansion 8th order expansion

Spectral Element Discretization:Spectral Element Discretization:

Expansion is based on

Gauss-Lobatto-Legendre-Collocation

Points

Parametric Study:Parametric Study:--

• Local Temperature

• Local Velocity

• Local Density

• Integral Quantities such as;

– Mass flow rate

– Drag Force

– Global Heat Transfer

– Viscous Heating

TAMU Micro Fluidics Laboratory

Effect of

Rarefaction

Compressibility

Reynolds number

Page 28: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

5

Slip:-

TAMU Micro Fluidics Laboratory

X X

Y

Y

Stream wise Velocity variation along X-X at the middle of blockage

• Finite Slip velocity at the wall due to Rarefaction

• Maximum velocity occurs at mid section, which increases as a result of rarefaction

(Re 7.0)

X

v

0.3 0.4 0.5 0.6 0.7 0.80

50

100

150

200

Slip Kn0.0140 .020.0460.11

X

v

0.3 0.4 0.5 0.6 0.7 0.80

50

100

150

200

Kn0.0140 .020.0460.11

No slip

••Inlet velocity is increasedInlet velocity is increased

••L is reducedL is reduced

(Re 7.0)X X

Y

Y

u

uu*

Rarefaction Effect:-

* All of the curves collapsed to one normalized data* Area under the normalized curve is same

X

No

rma

lize

dve

locity

0.3 0.4 0.5 0.6 0.7 0.80

0.5

1

1.5

2

2.5

Kn

0.014

0 .02

0.046

0.11

• Higher Knudsen number flows have larger slip velocity on the wall, and the velocity profiles are more flattened.

• Flow is not fully-developed.

Page 29: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

6

b) 4 microns

-2.00E+00

0.00E+00

2.00E+00

4.00E+00

6.00E+00

8.00E+00

1.00E+01

0 0.2 0.4 0.6 0.8

Distance

Str

es

s

slip

no-slip

a) 6 microns

-2.00E+00

0.00E+00

2.00E+00

4.00E+00

6.00E+00

8.00E+00

1.00E+01

1.20E+01

1.40E+01

0 0.2 0.4 0.6 0.8

Distance

Str

es

s

slip

no slip

c) 2 microns

-5.00E-01

0.00E+00

5.00E-01

1.00E+00

1.50E+00

2.00E+00

2.50E+00

3.00E+00

0 0.2 0.4 0.6 0.8

Distance

Str

es

s

slip

no slip

d) 1 micron

-2.00E-01

0.00E+00

2.00E-01

4.00E-01

6.00E-01

8.00E-01

1.00E+00

1.20E+00

1.40E+00

1.60E+00

0 0.2 0.4 0.6 0.8

Distance

Str

es

s slip

no-slip

(Re 7.0)

Rarefaction Effect on Skin Friction

• Shear stresses decrease as a

result of rarefaction

a) 6 microns

325

330

335

340

345

350

355

360

0 0.2 0.4 0.6 0.8

Distance

Str

es

s slip

no slip

c) 2 microns

6

7

8

9

10

11

12

13

14

0 0.2 0.4 0.6 0.8

Distance

Pre

ss

ure

slip

no slip

d) 1 micron

0

0.5

1

1.5

2

2.5

3

3.5

4

0 0.2 0.4 0.6 0.8

Distance

Pre

ss

ure

slip

no slip

b) 4 microns

140

145

150

155

160

165

0 0.2 0.4 0.6 0.8

Distance

Pre

ss

ure

slip

no slip

(Re 7.0)

Rarefaction Effect on Pressure Distribution

• Reduced pressure difference

between the top and bottom

surfaces

Page 30: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

7

Rarefaction Effect:-

Re

(Pin

-P

ou

t)(k

Pa

)

0 5 10 150

10

20

30

40

50

60

70

80

90

100

6 MICRON (NO SLIP)

4 MICRON

2 MICRON

1 MICRON

6 MICRON (SLIP)

4 MICRON

2 MICRON

1 MICRON

• Pressure drop in slip flows is smaller than the corresponding no-slip cases

Compressibility EffectCompressibility Effect

X

v

0.2 0.3 0.4 0.5 0.6 0.7 0.80

20

40

60

80

100

120

140

160

180

200

Ma

0.28

0.23

0.12

0.08

X

Te

mp

era

ture

(K)

0.3 0.4 0.5 0.6 0.7 0.8294

295

296

297

298

299

300

Ma

0.28

0.23

0.12

0.08

• Maximum velocity is in the middle of the channel and increases substantially with Ma.

• Temperature drops drastically in the middle of the channel for high Mach number cases

Page 31: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

8

Compressibility Effect:Compressibility Effect:--

X X

Y

Y

X

Rh

o

0.2 0.3 0.4 0.5 0.6 0.7 0.80.9

0.905

0.91

0.915

0.92

0.925

0.93

0.935

0.94

0.945

0.95

Ma

0.28

0.23

0.12

0.08

• Large density variations for high Mach number cases

Drag ForceDrag Force

• Drag Reduction due to Rarefaction

• Drag on the body Increases with Reynolds number

• Viscous Forces are about 1/2 in magnitude compared to

Pressure forces and hence play key role in design

consideration

Re

DR

AG

(PR

ES

SU

RE

)( N

/m)

0 5 100

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

0.045

0.05

0.055

0.06

Re

DR

AG

(VIS

CO

US

)(N

/m)

0 5 10 150

0.005

0.01

0.015

0.02

0.025

0.036 MICRON (SLIP)

4 MICRON

2 MICRON

1 MICRON

6 MICRON

4 MICRON

2 MICRON

1 MICRON

Page 32: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

9

TAMU Micro Fluidics Laboratory

Viscous Heating:Viscous Heating:--

• Viscous heating increases with the Reynolds number

Re

Vis

co

us

He

atin

g(W

/m)

0 5 10 150

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

dSn i

CS

jij v).(

Scaling Laws For Micro Filters

Yang et al., 1999

Yang et al., 2001

Mott et al., 2001

Ahmed & Beskok, 2002

h/Lh/LOpening RatioOpening Ratio

Page 33: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

10

Scaling Laws For Micro Filters

Ahmed & Beskok, 2002

For general filter geometry,

2.833 should be a function

of t/h. Also we expect

explicit Kn dependence in

a more generalized case.

h/Lh/LOpening RatioOpening Ratio

ConclusionsConclusions

Velocity slip and temperature jump increase with the Knudsen number.

Drag reduction, due to Rarefaction (both pressure-drag and skin friction).

Viscous-drag can be as high as 50% of the pressure-drag. Hence it is an

important factor to be considered in design.

Large density variations across the geometry are due to compressibility.

Viscous heating causes significant heat generation heat transfer

Page 34: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

11

External Flows

Flow Past a Cylinder

Kn=0.015

Re=1 & 10

Re=100

U

Slip Velocity Shear Stress

Viscous Normal Stress

Flow Past a Cylinder

In slip surfaces the viscous

normal stresses achieve finite

values and increase proportional

to the Knudsen number

The total normal stress (viscous

normal stresses and pressure)

do not vanish as the rarefaction

effects increase

Page 35: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

12

Flow Past a Sphere (External Flow)

Stokes Drag

Kn<0.1, Emerson & Barber, 2002

Sphere in a Pipe

Stokes Flow, Sphere moving in a pipe w/ velocity U (Haberman & Sayre, 1958)

Stokes Flow, Stationary sphere in a pipe with maximum flow velocity U

Page 36: Lubrication / Microfiltersindico.ictp.it/event/a04203/session/12/contribution/7/material/0/0.pdf · 4 OBJECTIVES: ¾Investigate rarefied gas transport in ultra-thin gas lubricating

13

Variation of normalized total drag

as a function of the Kn

Sphere in a Pipe

Variation of normalized total drag as

a function of the blockage at Kn=0.1

DSMC Study