m10x brochure

MNS with M10x motor management 1

MNS with M10x motor management

MNS with M10x motor management2 MNS with M10x motor management 3

Content

M10x motor management 04Value 04Overview 06Type designation 08M10x current input 08

M10x functionality 09Starter types 09Full motor protection 10• Thermaloverloadprotection: 12 - TOL protection 12 - TOL EEx e protection 12• Startlimitation 13• Phasefailureprotection 13• Unbalanceprotection 13• Stallprotection 13• Underloadprotection 13• Noloadprotection 13• Earthfaultprotection 13• Undervoltageprotection:(M102only) 14• Undervoltageandautorestart:(M102only) 14• PTCprotection:(M102only) 15• RTDprotection 15Monitoring and reporting 16

Thisguideisintendedtobeusedalongwiththefollowingbrochures:

MNS System GuidePublicationno.1TGC902030B0202containingdetailsonABBMNSLowVoltageSwitchgeardesign

MNSSafetyAspectsPublicationno.1TGC900009B0201containingdetailsonplantandpersonnelsafetyassuredbyMNSdesign

ABBassumesnoresponsibilityforanyerrorsthatmayappearinthisdocument.InnoeventshallABBbeliablefordirect,indirect,special,incidental,orconsequentialdamagesofanynatureorkindarisingfromtheuseofthisdocument,norshallABBbeliableforincidentalorconsequentialdamagesarisingfromuseofanysoftwareorhardwaredescribedinthisdocument.

ThisdocumentandpartsthereofmustnotbereproducedorcopiedwithoutABB’swrittenpermission,andthecontentsthereofmustnotbeimpartedtoathirdpartynorbeusedforanyunauthorizedpurpose.Thesoftwaredescribedinthisdocumentisfurnishedunderalicenseandmaybeused,copied,ordisclosedonlyinaccordancewiththetermsofsuchlicense.

Allrightsreserved.COPYRIGHT2011©ABB

Operator user interface 17

Communication interface 18Redundantcommunication 19

M10x installation 21

MCU setup software 22

M10x interface 23

Terminal wiring diagram 24

Technical data 36

Appendix 38Type designation 38


MNSwithM10xmotormanagement:value

Inherent safety with MNS SwitchgearIntelligentlowvoltageswitchgearsolutionbasedonABB’sMNSsystemwhichisafullytypetesteddesignaccordingtoIEC61439.ReferenceismadetoMNSSystemGuideandMNSSafetyManual.

High functionality for better protectionAwiderangeofprotection,monitoringandcontrolfunctionalitiesareavailableasastandardwithM10xcomplyingtothemostdemandingspecification.Customercanchoosetherequiredfunctionalityanytimebasedonproject’srequirement.

Lower system design costM10xdevicereplacesmultifunctionalrelaysastypicallyusedinMCCs,thusreducingalargeamountofinternalcontrolwirings,externalinstallationofcabling,inter-panelwiringofcontrolsystemI/Oblocksetc.andcontributestoaloweroverallcostofsystemdesign.

Standardized motor starter solutionsWithprotectionandcontrolfunctionscombined/embeddedintheintelligentM10xdevice,itbecomespossibletostandardizesolutionsformotorstarters.ThishascontributedtoareducedfootprintandlesseramountofsparemotorstartermodulesrequiredfortheSwitchgearandMCCsystem.

Reduced maintenance needsWithrealtimemaintenanceinformationavailableviaM10xsuchasmotoroperatinghours(motorfatigue)andnumberofoperations(contactorfatigue),maintenancestaffareabletomonitorandarrangenecessarymaintenanceformotorsandmotorstartersifrequired.

Maximize plant availability and efficiencyWiththeinformationbeingmonitoredandtransferredviaM10x,processcontrolandplantmanagementsystemcouldbeoptimized,hencemaximizingplantavailabilityandefficiency.

Reduced downtimePlantwideinformationandneedbasedmaintenancetogetherwiththestandardizationofmotorstartersintheMCCreduceprocessdowntime.AmotorstarterwithM10xcanbeeasilyreplacedwithasparestarterofthesameconfiguration.Thiseliminatestheneedforrepairatsite,thusthemotorcanbere-startedquickly.


MNSwithM10xmotormanagement:overview

M10xisanintelligentsystembasedonthelowvoltageswitchgearMNS,offeringsuperiorprotection,controlandmonitoringforuser-optimizedmotormanagement.

Relevantinformationfromtheprocess–includingtimelyalarms–enableplantoperatorstomakesmartdecisionsonprocessconditions.Plantavailabilityissignificantlyimprovedthroughpreventiveactions.Datawithqualityfarbeyond

conventionalmotorprotectionorremotecontroltechnology,isutilizedbytheengineeringteamfordetailedsystemanalysisandneed-basedmaintenance.

ThisbrochureprovidesanoverviewoftheM10xsystem,itscomponents,theirfunctionsandbenefitsaswellasrelevanttechnicaldata.Pleaserefertoourwebsiteatwww.abb.com/mns formoreinformation.

System overviewControl system overview showing typical low voltage energy distributionandmotorcontrolcentrecommunicatingupwardsto process control systems and sideways to engineering and maintenancestations.Availableinsimplexordual-redundantconfiguration.


M10x is an intelligent motor control and protection device basedoncurrentandvoltagemeasurementandmaintenancedatamonitoring,whichofferssuperiorprotection,controlandmonitoringforuser.ItisinstalledaspartofABB’slowvoltageswitchgear system MNS® providing an intelligent low voltage switchgearandMCCsolution.M10xisavailablewithoptionsforserialcommunication.

MNS with M10x motor management

Type designation

M10xrelaysareidentifiedasfollowsbyfunctionsandcommunicationprotocolsemployed.

Eachtypedesignationisrepresentedbyahardwaretype.M101offersbasicmotorcontrolandprotectionfunctionbasedoncurrentmeasurement.M102provideadvancedfunctionsformotorprotectionandcontrolbasedoncurrent,voltagemeasurement.Whenselectingadevice,userhastoknowwhatfunctionandprotocoltypeisrequiredtoselecttheappropriatehardwaretype.

ForexampleabasicdevicewithModbusRTUisidentifiedasM101-M;anadvanceddevicewithModbusRTUisidentifiedasM102-M.

Further details to the M101 and M102 device type designation listisavailableinAppendix“M10xtypedesignation”.

Note:M10xtermisusedinthismanualifafunctionappliestoM101andM102.Ifafunctionappliestoonlyonetype,thenthetypeisspecificallymentioned,e.g.M102.

M10x current inputAcurrenttransformerisintegratedinM10xwithaprimarycurrentrangingfrom0.5Atomax.63A.M10xdevicesareavailablewiththefollowingcurrentranges:

0.5 – 1A1 –2.5A2.5 –5A5 –12.5A12.5 –30A30 –63A

Smallermotorcurrent<0.5Acanbemeasuredbywiringthemain circuit multiple times through the integrated with M10x CT(usingsmallestrange:0.5~1.0A)thusincreasingtheinlets.Formotorcurrent>63Aasecondarycurrenttransformerisused.ThecurrenttransformertobeusedasinputofM10xshallbeofprotectiontypewith8timesofoverloadcapacity.

M10x MotorIe≤63A Directinputondevice

MotorIe>63A 1Aor5Ainputviasecondary

currenttransformer

M10 x - x

Function type1. BasicType(CurrentBasedOnly)2. AdvancedType(Current+VoltageBased)

Communication typeM -ModbusRTUP -PROFIBUSDP

Note:1) M10x-PhasoptionsofPROFIBUSDPV0or PROFIBUSDPV12)M10x-Phasoptionsof24VDCDIor230VACDI

M10xrelaysprovideafullrangeoffunctionalitiesformotormonitoring,controlandprotection.

Starter typesM10xoffersavarietyofmotorstartmodesviaparameterization,andsupervisestheoperatingstateofthecontactorthroughthefeedbackoftheauxiliarycontactofthecontactor.Thecontrolauthorityofthemotorincludeslocalcontrolandremotecontrol.

Allnecessarymotorstartingcontrolmodesareintegratedinthedevice.Toselectadesiredstartingcontrolmode,simplyclickonthesetupinterfaceoftheM10xmotorcontrolunit.

Start Modes M101 M102

Non-reversingDirectOnlineNR-DOL • •

NR-DOLwithRCUfunction • •

ReversingDirectOnlineREV-DOL • •

REV-DOLwithRCUfunction • •

Actuator(e.g.ValveorDampercontrol) •

Start/Deltastarter •

2 Speed starter •

Autotransformer •

NR-Softstarter •

REV-Softstarter •

Feeder(motoroperated) • •

Remarks:

RCU:RCUisanoptiontocontrolthecontactorbybypassingtheM10x.

Actuator:StartertypeisbasedonReversingdirectonlinestarterswherelimitswitchinputsareusedtostopthemotorinsomenecessarycaseslikevalves,dampers,actuatorsetc.

Feeder:FeedermodeislistedasaspecificstartmodeinM10xtoserveforcircuitcontrollingandsupervisingformotoroperatedMCCBfeeder.

M10xfunctionality


Full motor protection

M10xdevicesprovidefullmotorprotection.Fullmotorprotectionmeanstimelyandaccurateprotectionbycontinuouslycollectingandkeepingtrackofinformationonalloperatingstatesduringthecourseofmotoroperations,providingfaultalarmandprotectionaction(protectiontrip)andsettingactiondelaytimes,tosafeguardmotorsandsmoothproduction.Viaserialcommunication,real-timeinformationofprocessmotorsisreportingupwardtoplantcontrolsystem,hence,providingthebasisforprocessanalysisandmanagementoptimization.Priortoanypossiblemajorfaultintheequipment,alimit-exceedingalarmwillalerttheadministratorinatimelymannertotakecorrectiveactionstopreventunnecessaryshutdown.Thisprovisionmaximizestheoperatingefficiencyoftheequipment.

Whenthepresetalarmlevelisreached,only‘alarm’isgenerated.A‘TripDelay’istriggeredassoonasthepresettripleveliscrossed.Ifthemotorisrestoredbeforethetripdelaytimerunsout,notripfollows.Whileittripswhenthe‘triplevel’isremainedandthe‘TripDelay’isexpired.Inanyoftheabovecases,aneventmessageisgeneratedandissuedviaserialcommunication.

M10xmotorprotectionhasthefollowingfeatures:• Allprotectionfunctionsareimplementedwiththemicroprocessorbuiltinthedeviceandconfigurable.• Thedesiredprotectionfunctioncanbeeasilyselectedwiththeparameteringsoftware.• Theprotectionfunctioncanbesetasalarmandtrip,alarmonly,ortriponly.• Tripresetmodescanbeconfiguredasanyofthefollowingbypresetoftripresetmodes.

Theresetmodesaredifferentinvariousprotectionfunctions:• Automaticreset• Remotereset• Localreset• Local&remotereset

Motor protection functions Description M101 M102

TOL protection Itkeepstrackofandcalculatesthethermalcapacityofthemotorinoperationto

protectthemotoragainstoverheating.• •

TOL EEx e TheEExeprotectiontakesintoconsiderationthestall/nominalcurrentratioandthe

maximummotortemperatureallowedbytheenvironmentclassdefinition.• •

Start limitation protection Limitsthenumberofstartsduringatimeinterval.Numberofstartsandtimeinterval

areparametersettings.• •

Phasefailureprotection Itusestheminimum/maximumlinecurrentratioasthecriterion.Toenablethephase

failureprotectionfunction.• •

Phaseunbalanceprotection Unbalancecanbecausedbypittedcontacts,faultymotor,looseconnectionsetc.

Thedifferencebetweentheminimumandmaximumphasecurrentsiscompared

againstthesetparameters.ReversephaseprotectionnotsupportedfortheIEEE

standard.

• •

Stall protection Protectsagainststall,thehighestmeasuredphasecurrenttocompareagainstthe

setparameters,activatesonlyaftermotorstart-uptimeiscomplete.• •

Undervoltageprotection Protectsthemotoragainstundervoltagecondition(voltagedroporloss). •

Undervoltageandautorestart Availableinstandardandenhancedmodels. •

Underloadprotection Usesthehighestmeasuredphasecurrent,tocompareagainstsetparameters • •

No load protection SimilartoUnderloadbutwithdifferentsetlevelsandmessages.Noloadusesthe

highestmeasuredphasecurrenttocompareagainstthesetparameters.• •

Earthfaultprotection Protectsthemotoragainsttheearthfaultconditionwithanadditionalresidualcurrent

transformerwithadjustabletriplevelandtimedelay.• •

Motortemperatureprotection(PTC) ProtectsagainsttoohightemperaturebyusingPTCsensors.Theresistancevalues

arecomparedagainstthesetlevels.•

Motor temperature protection

usingPTCrelayMonitorsmotorwindingtemperaturesfromPTCsensorsagainstpresetvaluesusing

anadditionalthermistorrelay.• •

Motor temperature protection

usingRTDrelay

MonitorsmotorwindingtemperaturesfromPT100sensorsagainstpresetvalues,

optionsareavailableforsingleortriplechannelmonitoring.• •

Alarm level, trip level and trip delay illustrated

Motor start Normal load Normal loadTemporary fault Continuous fault

Alarm and trip data set according to motor manufacturer’s specification and process needs

Thermalcapacity

Time


Thermal overload protection:Thermaloverload(TOL)protectionkeepstrackofandcalculatesthethermalcapacityofthemotorinoperationtoprotectthemotoragainstoverheating,whichmayshortentheservicelifeofthemotorordamageit.Inaddition,thethermalmemoryfunctionoftheTOLprotectionisparticularlyimportantinthecasethatfrequentstartingisrequired. TheTOLprotectionhasathermalmemoryfunction,whichprotectsthemotorfromstartupinanoverheatedcondition.The M10x unit simulates the thermal conditions in all operatingstatesofthemotortomaximizetheuseofthemotoronthepremisesforsafeoperation.TheTOLprotectiontakesintoconsiderationofthetemperatureriseofthemotorrotorsandstators,aswellastheimpactofthethree-phaseunbalanceontheoverheatedmotor.Whenthe‘restart’commandisissuedbeforethetemperaturedropstothepre-setrestartlevelaftera‘TOLTrip’,theM10xdevicewillthensuppressthecommandandconsequentlythemotorwillnotberestarted.

TOL protectionThetriplevel,alarmlevelandresetlevelcanallbeadjustedbysettingtheparametersoralteringconstantvalues.

TOL EEx e protection:TheEExeprotectiontakesintoconsiderationthestall/nominal current ratio and the maximum motor temperature allowedbytheenvironmentclassdefinition.RelevantdataofEExemotorisprovidedbymotormanufacturertodirectprogramming into the M10x device without additional calculation.

Start limitation: Start limitation helps to protect the motor and also the processagainstexcessnumberofstartsinagiveninterval.Whenthenumberofstartsisreachedandthemotorisswitchedoff,anewstartisprevented.

Phase failure protection: Thephasefailureprotectionfunctionusestheminimum/maximumlinecurrentratioasthecriterion.Toenablethephasefailureprotectionfunction,relevantparametersmustbeset,suchasthealarmlevel,thetriplevelandthetripdelay.Protectionactioncanbeeitherdelayedtriporalarmonlywithouttrip.

Unbalance protection: Thethreephaseunbalanceprotectionfunctionusestheminimum/maximumlinecurrentratioasthecriterion.Toenablethethreephaseunbalanceprotectionfunction,relevantparametersmustbeset,suchasthealarmlevel,thetriplevelandthetripdelay.Theprotectionactioncanbeeitherdelayedtriporalarmonlywithouttrip.

Stall protection:Thestallprotectionfunctionusesthemaximumlinecurrent/motorratedcurrentratioasthecriterion.Toenablethestallprotectionfunction,relevantparametersmustbeset,suchasthetriplevelandtripdelay.Theprotectionactionisdelayedtrip.

Underload protection:Theunderloadprotectionfunctionusesthemaximumlinecurrent/ratedcurrentratioasthecriterion.Toenabletheunderloadprotectionfunction,otherparametersmustalsobeset,suchasthealarmlevel,thetriplevelandthetripdelay.The protection action is either delayed trip or alarm only withouttrip.

No load protection:Thenoloadprotectionfunctionusesthemaximumlinecurrent/ratedcurrentratioasthecriterion.Toenablethenoloadprotectionfunction,otherparametersmustalsobeset,suchasthealarmlevel,thetriplevelandthetripdelay.Theprotection action is either delayed trip or alarm only without trip.

Earth fault protection:Theearthfaultprotectionfunctionprotectsthemotoragainsttheearthfaultconditionwithanadditionalresidualcurrenttransformer.Whentheearthfaultcurrentexceedsthepresettriplevel,delayedtriporinstantaneoustripistriggered.Atorodialcurrenttransformerisrequiredforthisfunction.EarthfaultprotectioninM10xcanbesettoactiveorinactiveduringmotorstartupperiod.

ABBLNGseriesresidualcurrenttransformerisemployedasearthfaultprotectioninputofM10x.

ABBLNGisavailableinthreedifferentdiameterdimensionsφ35,φ70 and φ105.• 1Aor5Acurrentcanbeselected,dependingonthesetting rangeoftheearthfaultcurrentoftheprotectedsystem.•ShieldedTwistedPairshouldbeusedbetweenoutputsof LNGCTandterminalsofM10x.

Spec Primary Side

Input (A)

Secondary

Side Output

(V)

Lead-through

Dimensionsφ(mm)

LNG351A 1 1 35

LNG355A 5 1 35

LNG701A 1 1 70

LNG705A 5 1 70

LNG1051A 1 1 105

LNG1055A 5 1 105

LNG CT

Thermal overload protaction illustatedThermalcapacity

Time

Thermal capacity must be below “Start Inhibit” to allow a motor start.


Undervoltage protection: (M102 only)Theundervoltageprotectionfunctionisenabledwhenthevoltageofthemaincircuitdropsbelowthesetvalue.Toenabletheundervoltageprotectionfunction,otherparametersmustbeset,suchasthealarmlevel,thetriplevelandthetripdelay.Theprotectionactionisdelayedtrip.

Undervoltage and autorestart: (M102 only)Followingasuddenvoltagedip,M102canrestartthemotorindifferentmodes,dependingonthespecificcircumstancesinwhichthevoltageisrestored.Therearethreecasesofautorestart:

• Thevoltageisrestoredwithintheautoreclosetime(presettingrequired),themotorwillberestartedimmediately;

• Ifthevoltageisrestoredaftertheautoreclosetime(presettingrequired)butbeforethemaximumundervoltagetime(presetting required),theM102devicewillrestartthemotorinitsstaggeredsequence;inotherwords,themotorwillberestartedafter thestaggeredstartdelay(adjustable)expires.

• Ifthevoltageisrestoredafterthemaximumundervoltagetime(presettingrequired),M102willnotexecuterestart;inother words,theautorestartfunctionofthemotorwillbesuspended.

TwoalternativemodesofautorestartfunctionareintegratedinM102:standardandenhanced.Thestandardmodeappliestotheabove3cases;theenhancedmode,inadditiontothefunctionsavailableinthestandardmode,appliestoafourthcase:

• Iftheintervalbetweentwovoltagedipsislessthan1secondandneithervoltagediphasexceeded200ms,M102willrestart themotorinthestaggeredsequence;inotherwords,themotorwillberestartedafterthestaggeredstartingdelay (adjustable)expires.

Theautorestartfunctioncaneffectivelyprotectthemotoragainstthedisturbancecausedbytheinstantaneousvoltagedip.

PTC protection: (M102 only)ThePTCprotectionfunction(onlyM102)protectsthemotoragainsttoohightemperaturebymonitoringthethermalresistanceofthePTC-sensorembeddedinthestatorwindings;delayedtripistriggeredwhenthelevelisexceeded.IfthePTCresistancedetectsanopencircuit,M102willissueanalarmmessage.

PTCProtectionwithM101ispossiblebyusinganadditionalPTCprotectionrelayandbyconnectingthetripsignaltoadigitalinputonM101.NoPTCalarmispossiblethroughthisconnection.

Direct connect of PTC to M102

L1 L2 L3

M

3

RTD protection:TheRTD(orPT100)protectionfunctionispossiblewithM10xandprotectsthemotoragainsttoohightemperaturebyconnectingaseparatePT100relaytoadigitalinputonM10x.APT100relaytypeisusedtomonitorthethermalresistanceofthePT100-sensorembeddedinthestatorwindings.Dependingontherelaytypedelayedtriporinstantaneoustripistriggeredwhenthelevelisexceeded.(fordetailsonPT100monitoringrefertotherelaymanufacturermanual).

PT100 motor temperature protection using external PT100 relay

tStaggered start time

Restorelevel

Trip level

On

<1s

Contactor open

Contactor close

Autorestart - fourth case (2x dips < 200ms)


Monitoring and reporting

M10xprovidesanextensiverangeofmotoroperationsupervisoryfunctions.SupervisorydataaretransmittedviathefieldbustotheupperlevelsystemforcentralizedmanagementandareoptionallydirectlydisplayedontheoperatorpanelMD2ifinstalledonthefrontofthemotorstartermodule.

Motor protection

functionsM101 M102 Description

Motor S

tatus

Motor status • • On/Off,Open/Closed,Tripped

Faultinfo. • • Overload,phasefailure,threephaseunbalance,earthfaultandPTCprotections

Three phase current • • R.M.SvalueorRelativevalue

Three phase voltage • R.M.Svalue

Powerfactor • Powerfactor

Activepower • Activepower

KWh*) • Energyconsumedbythemotor

Earthfaultcurrent • • Earthfaultcurrent

Frequency • Frequencyofthepowersystem

Maintenance

Data

Numberofoperations

ofcontactor• • Maintenancereference

Motor running

hours • • Maintenancereference

Note:1)Theparametermarked*)cannotbesentbyPROFIBUSDPV0.

MD2andMD3panelcanbeusedforbothM101andM102device.

Function MD2 MD3 Description

Controlbutton • • Start1,Start2,Stop(Reset)

Indicator • • Ready,Start1,Start2,Fault

Fault type display • Overload,Phasefailure,Phaseunbalance,Stall,Underload,Noload,

EarthfaultandPTCprotections

Current • PhaseCurrents:R.M.Svalueorrelativevalue

Voltage • Phasevoltages:R.M.Svalue

Activepower • Absolutevalue

Powerfactor • Absolutevalue

kWh • Energy

Parameterizationinterface • • USBplug

LCDmode • LCDdisplay

Operatoruserinterface

M10xcanoptionallybeequippedwithanoperatorpanelMDx,whichisusedtodisplaythestatusofthemotor.Motorcontrolispossiblethroughpredefinedpushbuttons.AUSBphysicalconnectionportisavailableontheoperatorpanelforparameterizationviaservicelaptopandsoftware.

ThebasictypeMD3provides4LEDindicators(Ready,Start1,Start2,Fault)andhaspushbuttonsforoperation.

TheoperatorpanelMD2integratesthefunctionsofmeasurementdisplay,LEDindicatorsandpushbuttonsaswellasfaultmonitoringfunctions.

MD2 MD3


The M10x motor control unit has serial communication interfaces based on EIA-485 (RS-485) standard.

M10x is connected to the upper level process control and management system for communication via the communication porton the device, supporting the following protocols:• PROFIBUS DP V0 / V1 Communication• Modbus RTU Communication

Other serial protocols can be achieved by using a protocol converter.

Communicationinterface

1xM10x-P

2x 3x ••••• 31xM10x-P

1xM10x-M

2x 3x ••••• 31xM10x-M

PROFIBUS DP

Modbus RTU

Modbus Communication

PROFIBUS Communication

Redundant communication

Higher availability in serial communication application is provided with redundant connectivity on M10x.

With Modbus RTU direct redundant serial communication is possible as the M10x-M provides two identical RS-485 interfaceson the same device. Two Modbus RTU cables are connected throughout the switchgear assembly to each M10x-M. BothModbus ports use the same communication parameter (e.g. address, speed etc.). This allows the M10x-M to be connected,for example, to two communication lines to the upper level process control system or alternatively connect one line to theprocess control and the other line to the management system.

1xM10x-M

•••••2x 3x 31xM10x-M

Modbus RTU

Modbus Communication (Redundant)


RLM01 RedundantLink Module

With PROFIBUS DP redundant communication to a process control system can be provided utilizing a redundant linkmodule RLM01. Inside the switchgear assembly the PROFIBUS DP cable connection is single while the connection tothe upper level process control system through the RLM01 module is provided as a redundant interface.

PROFIBUS DP

1xM10x-P

2x 3x • • • • • 31xM10x-P

PROFIBUS Communication

M10x installation

M10x is installed in withdrawable modules as part of ABB’sLow Voltage Switchgear MNS

M10x and the operator panel MDx are mounted individuallyand electrically connected to each other via the connection cable.

The compact size makes it possible to installed M10x in thesmallest size as 8E/4 module of ABB MNS switchboard.The minimum installation space in MNS is smaller or remains the same as it is required for traditional protection withthermal relays. For further detail on installation size per motorrating refer to the MNS brochure.

The operator panel MDx is designed to be flush mounted onthe front or door of the MNS module. The following minimummounting space requirements apply for MNS modules whenusing the MDx operator panel:

Min. Mounting Space MD2 MD3

MNS 8E/2 •

MNS 8E/4 •

M10x

MD3

6E

8E/4

8E/2

MD2 MD2

M10x M10x


MCUsetupsoftware

MCUsetupsoftwarefortheparameterizationandconfigurationofM10xisuserfriendlyandMicrosoftWindowsbased.ParametersettingiscarriedoutviaadedicatedparametercableconnectingtheM10xtotheMDxpanelmountedonthefrontofthemotorstartermodule.SoftwareallowsfortheparameterizationofallfunctionsofthedifferentM10x types Userfriendlysetupwindowsmaketheparametersettingeasytounderstandandfollow.ImportandExportsettingfunctionsallowsuserstochoosetomanagesettingfilesonlineoroffline.Forplantsthatrequiredifferentaccesslevelsforsecurityreasons,upto3levelusergroupscanbedefinedandassignedundertheusermanagementmenu.

M10xinterface

Digitalinputsforvariousfunctions,seeConnectionDiagramfordetails

Digitaloutput Powersupply Groundsafetyand surge

Voltage input

Thermistor input CT inputs(Lead-through)

Interfaceforoperator panel

RS485ports

ResidualCT input

M10x interface

X2

X4

X3

X1T

L


Terminal wiring diagram

M101-M terminal diagram M101-M terminal description

Terminal

No. Name Description

X1 Terminal Block

X1:1 IN_COM DIcommonterminal

X1:2 NC

X1:3 LOC/R Local/remotecontrolselectswitchinput

X1:4 NC

X1:5 F_Ca Feedbackofauxiliarycontactofcontactor

X1:6 NC

X1:7 F_Cb Feedbackofauxiliarycontactofcontactor

X1:8 NC

X1:9 PROG_IN0 Programmableinput0

X1:10 NC


X1:12 NC


X1:14 NC

X1:15 NC

X1:16 NC

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block

X3:1 2BRS485communicationport2

X3:2 2A

X3:3 SHIELD Communication port shielding layer


X3:5 1A

X3:6 IoAResidualcurrentinput

X3:7 IoB

X3:8 NC

X3:9 NC

X3:10 NC

X3:11 NC

X3:12 NC

X3:13 NC

Terminal


X4 Terminal Block

X4:1 GR1_A

ProgrammablerelayoutputX4:2 GR1_B

X4:3 GR1_C

X4:4 NC

X4:5 NC

X4:6 CCL1 Control circuit power supply

X4:7 CCAControl relay output

X4:8 CCB

X4:9 NC

X4:10 GND24VDCpowersupply

X4:11 24VDC

X4:12 GROUND System protection ground


M101-P (DC24V power supply for DI) terminal diagram: M101-P (DC24V power supply for DI) terminal description

Terminal


X1 Terminal Block

X1:1 DI0 DigitalInput0













X1:14 DI_COM DigitalInputcommonterminal

X1:15 NC

X1:16 NC

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block

X3:1 5V Powertoexternalterminator

X3:2 B RS485B

X3:3 A RS485A

X3:4 GND Powertoexternalterminator



X3:7 IoB

X3:8 NC

X3:9 NC

X3:10 NC

X3:11 NC

X3:12 NC

X3:13 NC

Terminal


X4 Terminal Block

X4:1 GR1_A


X4:3 GR1_C

X4:4 NC

X4:5 NC



X4:8 CCB

X4:9 NC


X4:11 24VDC



M101-P (AC230V power supply for DI) terminal diagram M101-P (AC230V power supply for DI) terminal diagram

Terminal


X1 Terminal Block











X1:11 NC

X1:12 NC

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block

X3:1 5V Power(5V+)toexternalterminator

X3:2 B RS485B

X3:3 A RS485A

X3:4 GND Power(GND)toexternalterminator



X3:7 IoB

X3:8 NC

X3:9 NC

X3:10 NC

X3:11 NC

X3:12 NC

X3:13 NC

Terminal


X4 Terminal Block

X4:1 GR1_A


X4:3 GR1_C

X4:4 NC

X4:5 NC



X4:8 CCB

X4:9 NC


X4:11 24VDC



M102-M terminal diagram M102-M terminal description

Terminal


X1 Terminal Block

X1:1 LIMIT1 Limit position switch 1

X1:2 LIMIT2 Limit position switch 2

X1:3 START1 Startbutton1

X1:4 START2 Startbutton2

X1:5 STOP Stopbutton

X1:6 LOC/R Local/remotecontrolselectswitchinput

X1:7 F_Ca

FeedbackofauxiliarycontactofcontactorX1:8 F_Cb

X1:9 F_Cc

X1:10PROG_

IN0Programmableinput0

X1:11PROG_


X1:12PROG_


X1:13 MCB Main switch auxiliary contact signal input

X1:14 PTCA

ThermistorInputX1:15 PTCB

X1:16 PTCG

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block


X3:2 2A



X3:5 1A


X3:7 IoB

X3:8 N Neutral

X3:9 Vc C phase voltage input

X3:10

X3:11 Vb Bphasevoltageinput

X3:12

X3:13 Va Aphasevoltageinput

Terminal

No.Name Description

X4 Terminal Block

X4:1 GR1_A

Programmablerelay1outputX4:2 GR1_B

X4:3 GR1_C

X4:4 GR2_AProgrammablerelay2output

X4:5 GR2_B


X4:7 CCA

Control relay outputX4:8 CCB

X4:9 CCC


X4:11 24VDC



M102-P (DC24V power supply for DI) terminal diagram M102-P (DC24V power supply for DI) terminal description

Terminal


X1 Terminal Block















X1:15 PTCAThermistorInput

X1:16 PTCB

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block


X3:2 B RS485B

X3:3 A RS485A




X3:7 IoB

X3:8 N Neutral


X3:10


X3:12


Terminal


X4 Terminal Block

X4:1 GR1_A


X4:3 GR1_C


X4:5 GR2_B


X4:7 CCA


X4:9 CCC


X4:11 24VDC



M102-P (AC230V power supply for DI) terminal diagram M102-P (AC230V power supply for DI) terminal description

Terminal


X1 Terminal Block











X1:11 PTCAThermistorInput

X1:12 PTCB

X2 Connector

X2 InterfaceforMDx

X3 Terminal Block


X3:2 B RS485B

X3:3 A RS485A




X3:7 IoB

X3:8 N Neutral


X3:10


X3:12


Terminal


X4 Terminal Block

X4:1 GR1_A


X4:3 GR1_C


X4:5 GR2_B


X4:7 CCA


X4:9 CCC


X4:11 24VDC



Technical data

Main circuit

Ratedoperationvoltage(Ue) 230/400Vor400/690V

Ratedinsulationvoltage(Ui) 690V

Ratedimpulsewithstandvoltage(Uimp) 6kV

Degreeofpollution 3

Ratedoperationcurrent(Ie) 0.5-1A1-2.5A2.5-5A

5-12.5A12.5-30A30-63A

Ratedfrequency 50/60Hz

Control circuit

Ratedoperationalvoltage(Ue) 24VDCor230VAC

Ratedinsulationvoltage(Ui) -or250V

Ratedimpulsewithstandvoltage(Uimp) -or4kV

Ratedoperationalcurrent(Ie)

Contactor control relay output 2A(DC-13)

Programmablerelayoutput2A(AC-15)

2A(DC-13)

Ratedfrequency2A(AC-15)

50/60Hz

DC Power supply

Ratedoperationalvoltage(Ue) 24VDC

Voltage operation range 85%-110%Ue

DC Power consumption

Typical 4.5W

Maximum 8W

Maximum starting current 600mA

Digital input (24VDC)

Numberofdigitalinput6(M101-M)/13(M102-M)

13(M101-P)/13(M102-P)

Closecontactcurrent(peak) 2.5…5mA

Opencontactcurrent(peak) 0…0.8mA

Digital input (230VAC)

Numberofdigitalinput 9(M101-P)/9(M102-P),notavailableforM10x-M

Closecontactcurrent(peak) 2.1…3mA

Opencontactcurrent(peak) 0…1mA

FIELDBUS interface

Protocol PROFIBUS-DPV0&V1

Baudrate 9.6kbps/19.2kbps/45.45kbps/93.75kbps/

187.5kbps/500kbps/1.5Mbps

Protocol ModbusRTU

Baudrate 1.2/2.4/4.8/9.6/19.2kbps

Environmental conditions

Storage temperature -25-+85°C

Normal operation temperature -5-+60°C

Humidity 15%upto95%withoutdew

EMC Environment

1)EquipmentsinthesystemcomplywithEMCrequirementofCE/CCC

certificate.

2)PowersupplysystemcomplieswithIEC61000-2-1,IEC61000-2-2,

especiallythesysteminwhichVSD/FrequencyConvertersareused.

Metering accuracy

PhasecurrentRange:0.1-8×phaseCTprimaryamps

Accuracy:±2%

EarthfaultcurrentFullscale:1.2×RCTnominalcurrent

Accuracy:±2%RCTprimary

Phasevoltage(M102Only)Voltagemeteringrange:110V–440V

Accuracy:±2%

Power(M102Only) Accuracy:±5%nominalor±5%reading,whicheverisgreater

ThermistorInput(M102Only)Sensortype:positivetemperaturecoefficientPTCRHOT=100-10,000Ω

Accuracy:±5%or100Ω which is greater

Standards

Low voltage switchgears

IEC60947-1 Lowvoltageswitchgearandcontrolgear”Part1:Generalrules

IEC60947-4-1Lowvoltageswitchgearandcontrolgear”Part4:Contactorsandmotor-

starters,Sectionone-Electromechanicalcontactorsandmotor-starters

EMC

Electrostatic discharge IEC61000-4-2,Level3

Electromagneticfieldimmunity IEC61000-4-3,Level3

Electricalfasttransient/burstimmunity IEC61000-4-4,Level4

Surge immunity IEC61000-4-5,Level3

Conducteddisturbanceimmunity IEC61000-4-6,Level2

Radiateddisturbance EN55011,ClassA


Appendix

Type designation M10x- M

004 - M101-M24VDCDI(HW1.0)124 - M102-M24VDCDI(HW1.2)

0 - BasicUnit2 - Kit(BasicUnit+MD2)3 - Kit(BasicUnit+MD3)

82 - M101-M90 - M102-M

1 - CTrange0.5-1.0A2 - CTrange1.0-2.5A3 - CTrange2.5-5.0A4 - CTrange5.0-12.5A5 - CTrange12.5.5-30.0A6 - CTrange30.0-63.0A

Note,HW=HardwareVersion

M101- P

004 - PROFIBUSDPV0,24VDCDI(*HW1.0)204 - PROFIBUSDPV1,24VDCDI(HW2.0)304 - PROFIBUSDPV0,230VACDI(HW3.0)404 - PROFIBUSDPV1,230VACDI(HW4.0)



Note,HW=HardwareVersion

1TNA911 xxx R a bb c

1TNA911 xxx R a 83 c

M102- P

214 - PROFIBUSDPV0,24VDCDI(HWV2.1)304 - PROFIBUSDPV1,24VDCDI(HWV3.0)404 - PROFIBUSDPV0,230VACDI(HWV4.0)504 - PROFIBUSDPV1,230VACDI(HWV5.0)



1TNA911 xxx R a 91 c

MNS with M10x motor management40

ABB Low Voltage Systems

Local contacts onwww.abb.com/mns

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