Integrated Clip Carrying CaseIntegrated Clip Carrying CaseIntegrated Clip Carrying CaseIntegrated Clip Carrying Case

M240 Bravo with 7.62 NATO BulletsM240 Bravo with 7.62 NATO BulletsGroup 2 Group 2

Aaron BronshteinAndrew CammorataJustin BruynJustin BruynFilip Shosho

Topics of DiscussionTopics of DiscussionIntroductionIntroduction……NeedsNeeds AssessmentAssessment……NeedsNeeds AssessmentAssessment……BackgroundBackground InformationInformation……DesignDesign SpecificationsSpecificationsDesignDesign SpecificationsSpecifications……DesignDesign OptionsOptions……Fi lFi l S l iS l iFinalFinal SolutionSolution……BOMBOM……PrototypePrototype……FutureFuture GoalsGoals……

Official Medium Class Machine Gun of the United States MilitaryOfficial Medium Class Machine Gun of the United States Militaryyy

A.K.A. Belgium FN MAG 58A.K.A. Belgium FN MAG 58

Used by US Military since 1980’sUsed by US Military since 1980’sy yy y

50% of soldiers reported that they need better ways to carry ammunition50% of soldiers reported that they need better ways to carry ammunition

100% were confident in their weapon100% were confident in their weapon% d p% d p

60% felt it needed to be easier to carry and to set up60% felt it needed to be easier to carry and to set up

Current Methods to CarryCurrent Methods to CarrySavit Corporation Sack – Holds 50 Bullets United States of America Military Soldier

Classic Carton – Holds 200+ Cartridgesg

AmmunitionAmmunition7.62 NATO – 7.62mm x 71.1mm

Methods of Carrying

Over the Shoulder UncomfortableUncomfortable Open to effects of mother nature

Sack SmallSmall Capable of holding 50 bulletsProne to effects of mother nature

Large Metal CanteenLarge Metal Canteen Not portable for machine gunnerLong set up time

Clipped with M13 link in strings of 100 (Female/Male)

Design Option #1

Design Option #2Design Option #2

Integrated Clip Carrying Case:Integrated Clip Carrying Case:Fi l D iFi l D iFinal DesignFinal Design

Will carry Will carry 100100 7.62 NATO bullets connected by M13 clips7.62 NATO bullets connected by M13 clips

Weather proof design to keep clear of effects from natureWeather proof design to keep clear of effects from nature

Light weightLight weight

Easy connectivityEasy connectivity

ReusableReusable

L f iL f iLow cost manufacturingLow cost manufacturing

Clip to AttireClip to Attire

Quick Setup and ReloadQuick Setup and ReloadQuick Setup and ReloadQuick Setup and Reload

Final ConceptFinal Concept

Body w/o SidesIsometric View

Inside ContainerWater Proof Seal

Solid Works DrawingsSolid Works Drawings

Overall Dimensions

H i ht 6 50”Height: 6.50”

Width: 3.00”

Depth: 4.50”Depth: 4.50

Inner Clip for GunInner Clip for Gun

Outer Clip AttachmentOuter Clip Attachment

Case Adapter MountCase Adapter MountCase Adapter - Female

Gun Clip MaleGun Clip - Male

Design Matrix – ICCCALTERNATIVES

Decision Model

Option 1(Carbon Fiber) Option 2 (Hard Plastic) Option 3 (Sheet Metal) Option 4 (Kevlar)

Design Material Ease of Use

Weight Size Cost Advantages Ease of Use Weight Size Cost Advantages

Ease of Use

Weight Size Cost AdvantagesEase of

useWeight Size Cost Advantages

O i C b*Shock dampening.

*High production rates.

*High strength.*Good

*Weight and strength.Option

1Carbon

fiber

dampening.*Very light.*Can be shaped to any form.*Non-corroding.*No sanding or prepping required.

rates.*Design flexibility.*Repeatability within tolerances.*Can process a wide range of materials.*Relatively low

Good dimensional accuracy.*Good surface finish.*Low cost.*Economical mass production operations

strength.*Laminates can be thermally stable.*Very resistant to impact and abrasion damage.Option

2Hard

plastic

4 10 X 2 8 7 X 10

Relatively low labor.*Little to no finishing of parts.*Minimum scrap losses. 7 3 X 8

operations available.

6 9 X 4Option

3

Steel (sheet metal)

Option4

Kevlar

Prototype 1 Prototype 10 Prototype 8 Prototype 3

Total 17 35 26 22

Fabrication

Bill of MaterialsManufactured Parts

Item No# Part No# Description Material Quantity

10 10001 Case Body, Sheet Metal 1/16" 1008 Steel 1

20 10002 Loading Cover, Sheet Metal 1/16" 1008 Steel 1

30 10003Ammunition Access Cover, Sheet Metal 1/16"

1008 Steel 1, /

40 10004 Inner Clip, Sheet Metal 1/16" 1008 Steel 1

50 10005 Outer Clip, Sheet Metal 1/16" 1008 Steel 1

60 10006 Interface Plate, Sheet Metal 1/16" 1008 Steel 1

70 10007Loading Separator, Sheet Metal 1/16"

1008 Steel 1

BOM…Purchase Parts

It N # P t N # D i ti M t i l Q titItem No# Part No# Description Material Quantity

80 50001 Small Hinge Steel 2

90 50002 Large Hinge Steel 2

100 50003 Door Catch without Wheels N/A 2

110 50004 Door Catch with Wheels N/A 2

120 50005 Clasp Brass 1

130 50006 Weather Sealant Strip Rubber 1

140 50007 Belt Clip Steel 1

BOM…BOM…Sub‐assembly:  80001, ICCC ASM

Item No# Part No# Description Material Quantity10 10001 Case Body, Sheet Metal 1/16" 1008 Steel 120 10002 Loading Cover, Sheet Metal 1/16" 1008 Steel 130 10003 Ammo Access Cover, Sheet Metal 1/16" 1008 Steel 170 10007 Loading Separator, Sheet Metal 1/16" 1008 Steel 180 50001 Small Hinge Steel 290 50002 Large Hinge Steel 2100 50003 Door Catch without Wheels N/A 2110 50004 Door Catch with Wheels N/A 2120 50005 Clasp Brass 1120 50005 Clasp Brass 1130 50006 Weather Sealant Strip Rubber 1140 50007 Belt Clip Steel 1

Sub assembly: 80002 Interface Bracket ASMSub‐assembly:  80002, Interface Bracket ASMItem No# Part No# Description Material Quantity

40 10004 Inner Clip, Sheet Metal 1/16" 1008 Steel 1

50 10005 Outer Clip, Sheet Metal 1/16" 1008 Steel 1

60 10006 Interface Plate, Sheet Metal 1/16" 1008 Steel 1

Prototype

Final Stages of Prototype

Sending Prototype to South Carolina for Field TestSending Prototype to South Carolina for Field Testg ypg yp

In Field Ergonomic AnalysisIn Field Ergonomic Analysis

UsabilityUsability

D ir bilitD ir bilitDesirabilityDesirability

Begin writing Grant FormsBegin writing Grant Forms

Final Tuning of Equipment to Satisfy Direct Needs Final Tuning of Equipment to Satisfy Direct Needs

of Soldiersof Soldiers

Mass ProductionPlastic InjectionPlastic Injection

With Grant MoneyWith Grant Money

Built in USABuilt in USA

Supply Directly to ColtSupply Directly to Colt

Future GoalsWill Get Results from South CarolinaWill Get Results from South CarolinaWill Get Results from South CarolinaWill Get Results from South Carolina

Modify as NeededModify as Needed

Contact Contact QuickParts.ComQuickParts.Com for Plastic Modelfor Plastic Model

Begin Contacting Military for Contract Begin Contacting Military for Contract

QuestionsQuestio s