magal engineering group - smmt...acquisition of qh clutch manufacturing business magal engineering...
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Magal Engineering Limited
Headley Road East
Woodley
Reading RG5 4SN
United Kingdom
www.magal.co.uk
Magal Engineering Group
Magal Engineering Group Structure
Gamil Magal (CEO) David Woolford (COO)
Kevin Lowen (CFO) Adrian Paul (Finance, M&A)
Andy Tonks (Group Sales & Business Development)
Automotive
Division
Location Products
Thermostat
Plastic
Housing
Oil Diverter
Pedals
Handbrake
Gear Shifter
Hinges
Latches
Jacks
Winches
Cables
Steering
Conrods
UK (x3)
France (x3)
Germany (x1)
India (x1)
Turkey (x1)
USA (x1)
China (x1)
Non-
Automotive
Division
Location Products
Elements
Central
Heating
Temperature
Control
Industrial
UK
France
India
Industrial
Facades
Location Products
Industrial
Window
Systems
Cladding
Door
Systems
Curtain
Walling
UK
Implementation
of
Magal Lean
Manufacturing
Principles
Magal Engineering Company History
Acquisition of Adwest Engineering Ltd 2002
Acquisition of;
Metallifacture Ltd; Adwest Cables Ltd; Western Thomson
Controls Ltd; Dauphinoise Thomson SAS (France);
Bowden SAS (France); Western Thomson India
Formation of the Magal Engineering Group.
2003
2004
FTW and Portland Pressings acquired and amalgamated into
Western Thomson Plastics Ltd
2005 Acquisition of AP Driveline Technology Ltd
2006
Construction of new production facility in Chennai, India
commences
Central R&D facility complete and fully operational
Launch of Customer Focused Sales Organisation
Acquisition of QH Clutch manufacturing business
Magal Engineering becomes strategic supplier to Daimler,
Ford and Renault
2007
Production begins at Magal Engg. Tech, Chennai
Worldwide recession hits automotive industry 2008
2009 Strong restructuring;
Formation of strategic alliance with Midway Products US
Acquisition of moulding company Saviplast – Saint Savine, France
2010/11 Launch of single company at Reading UK – Magal AWT Ltd. (Adwest
Western Thomson). Start up of significant new programs
Launch of Magal Otomotiv Turkey JV Cavo
Implementation
of
Magal Lean
Manufacturing
Principles
2012 Launch of new company in China; Partnership with Tongrun
Magal Engineering Company History
2008 Sales
781 People | 7 Countries | Global Facilities 11 | £72m (2013 Sales Forecast)
(As of January 2013)
Magal Group Global Locations
Facilities | 1
US + CANADA
Facilities | 3
UK
Facilities | 5
Europe
Facilities | 2
Asia
Magal Engineering Group Capabilities
Cooling Management Modules Push/pull control cables,
light, heavy duty, & Security cables. Park Brake Assemblies Conrods
Pedal Box Assemblies Gear Shift Assemblies Complex Steel Pressings
Hinges
Puncture Management
Magal Group Turnover Projected – 2017
• Recession 2008/9 hits Automotive industry. AP Driveline lost from group
• Strategic new business wins increase sales in UK from 2013
• Magal Cavo sales increase as Ford Otosan ramps up new Transit production
Magal Group Sales by Customer
2014 Sales £86m
Magal Group Sales by Division
2014 Sales £86m
Steering 6% Jacks 16%
Parking brakes 16%
Cables 9%
Thermostat & Powertrain Mouldings 30%
Con-Rods 5%
Other 4%
Pedal Boxes 2%
Wheel Winch 12%
Consolidated Group Product Sales
Electronic DC Motor Conventional Thermostat Housing
Development Innovation
New Projects to Production
• Summary of Magal Engineering Group new business
awards
– Sales Growth £27.6m p.a.
– Growth 40%
7 Projects with Ford
6 Projects with JLR
1 Project with London Taxi Steerings
2 Projects with Daimler, GPM, Saleri
2 Projects with BMW
– Investment £9.4m
• Growing business with Ford & JLR
• Further customers in Europe
• New customer with BMW
• Expansion in India, China and Turkey
• Sales to North America and Brazil
Suppliers to Magal Group
• Summary of Magal Engineering Group spend
– Material and Service Expenditure £28.5m
– Additional JV Expenditure (Turkey, India) £8.5m
– Material and Service Spend UK Plants £14.3m
– Current Spend with UK Suppliers £9.5m
• Main Commodities purchased
– Plastic Resins
– Steel Coil
– Wire
– Machined Components
– Rubber Moulding
– Castings
– Cold Formed / Fastenings
– Forgings
– Bearings
– Transport
– Packaging
– Press and Mould Tooling
– Special Purpose Machines
– Machine Consumables
New Projects – Industrial Facades
• Magal Facades produces & assembles
window systems, cladding and curtain
walling for the construction industry
• 2013 Sales turnover £1m (labour only)
• 2014 Sales forecast £2m (labour only)
• Bidding for complete manufacturing &
installation projects
• Working with high end developments &
materials
• Lean Manufacturing Principles
• Right First Time / Just in Time Philosophy