magmaweld - katalog elektroda - 2011.pdf

p r o d u c t c a t a l o g u e

www.magmaweld.com

The most important thing for welders is to have non-stop welding and for companies to have non-stop production. Magmaweld brand is created to satisfy these expectations of the metal construction industry all over the world with new designs, formulas and production methods as a complete source for welding consumables and equipments. The powerful magma, hidden inside our planet inspired us to create Magmaweld as a global brand for our powerful arc-based product technologies. Although Magmaweld brand is young, our expertise in the field of welding and cutting dates back to 1957. We have started with the production of stick electrodes as a licensee of Oerlikon Schweisstechnik Inc. of Switzerland and since then we are the leading welding consumables and equipment manufacturing group in Turkey. Today our activities are gathered under two separate business units, in two separate factories, one for welding consumables and the other for welding/cutting machines and automation. Our factories are located in the Industrial Site of Manisa, which is 40 km away from the main harbor of Izmir/Turkey. Since 1995, our working procedures are approved and controlled by ISO 9001 system and today all our welding machines are CE certified and most of our electrodes and wires are TV, DB, CWB, ABS, BV, RINA, DNV, GL, LR and RMR approved.Welders are experts who know exactly what they need and Magmaweld is here to fulfill all their needs with innovative solutions. We share our expertise with our customers on their projects and we give training courses at different levels. Also, every year, we train in Turkey 300 workers free of charge to enable them to receive entry-level welder certificates in order to find jobs in the industry.Try our products and services; enjoy the FLOW, enjoy NON-STOP Welding & Cutting !

Welding Consumables Factory Welding Automation and Machines Factory

www.magmaweld.com

INDEX

1

WELDING MILD STEELS

WELDING LOW & MEDIUM ALLOY STEELS

WELDING STAINLESS STEELS

WELDING ALUMINIUM AND ALUMINIUM ALLOYS

WELDING COPPER AND COPPER ALLOYS

HARDFACING AND REPAIR

PACKAGING INFORMATION

GENERAL REFERENCES

QUALITY CERTIFICATES AND APPROVALS

WELDING AT WORKSHOPS & RESIDENTIAL AREAS

WELDING AT INDUSTRIAL AREAS

GENERATORS

TORCHES

...................................................................................................................2

...................................................................................7

........................................................................................................9

.......................................................................12

..................................................................................14

............................................................................................................15

...........................................................................................................19

................................................................................................................22

.................................................................................23

..................................................................24

.................................................................................................25

..........................................................................................................................................28

..................................................................................................................................29

2ESR 11

ESR 13

ESR 13 M

ESR 14

ESR 30

ESR 35

ESB 40

ESB 42

ESB 44

ESB 48

ESB 52

ESH 160 R

0.08

0.08

0.08

0.03

0.08

0.07

0.30

0.40

0.40

0.15

0.40

0.60

0.50

0.60

0.60

0.20

1.00

1.20

-

-

-

-

-

-

-

-

-

-

-

-

480

520

520

380

460

515

520

530

530

560

560

470-600

530

550

27

28

28

>20

29

29

0C : 80 J

0C : 70 J

+20C : 100 J

20C : 70 J

-20C : 70 J

-30C : 90 J

-20C : 50 J

-20C : 70 J

-30C : 60 J

-40C : 80 J

Product Name

Typica alysis of All-weld (%)l Chemical An

C Si Mn Mo Ni

Rm

2[N/mm ]

Rs

2[N/mm ]Elongation

%Charpy Impact Energy

ISO-V(J)

STICK ELECTRODES

WELDINGMILD STEELS

Standards

AWS/ASME SFA-5.1EN 499









E 6013E 38 0 RC 11

E 6013E 42 0 RR 12

E 7014E 42 0 RR 12

E 6013E 38 A RR 12

E 6013E 38 2 RB 12

E 7016 - H8E 38 2 B 12 H 10

E 7018 - H8E 42 3 B 42 H 10

E 7018 - 1 - H4E 42 6 B 42 H 5

E 7024E 42 0 RR 73


E 6013E 35 A R 12 0.08 0.35 0.60

- - 440-570 >22 +20C : 60 J

0.08 0.20 - -0.60


E 7016E 42 3 B 42 H 10 0.08 0.40 1.00

- - 550 28 -30C : 60 J -40C : 40 J


E 7016 - H8E 42 4 B 22 H 10 0.08 0.30 1.00

- - 560 29 -20C : 120 J -40C : 70 J

0.08 0.30 1.20 - - 590 29 -46C : 90 J -60C : 70 J

0.08 0.60 1.00 - - 600 27 0C : 50 J -20C : 40 J

0C : 70 J -20C : 40 J

440 25

>380

500

510

>355

Current Type Polarity Welding

Positions

30.10 0.20 1.00 - 0.80 480 560 28 -20C : 60 J -30C : 50 JESC 80 G AWS/ASME SFA-5.5EN 499E 8010 - GE 42 3 1 Ni C 21

ESH 180 R AWS/ASME SFA-5.1EN 499E 7024E 38 A RR 73 0.10 0.40 0.90

- - >380 510-610 >24 +20C : 50 J

0.08 0.55 450 500 28 0C:110 J -20C:90 J -30C:80 J1.20 24

20

20

20C : 90 J

-29C : 60 J

+20C : 50 J

+20C : 50 J

1.45

1.20

0.50

1.00

4Ni Mo

MIG / MAG SOLID WIRES

Product Name

Typical Chemical Analysis of All-weld (%)

C Si Mn Elongation


ISO-V(J)Standards

FLUX CORED WIRES

MG 1

MG 2

MG 3

MG 102

MG 20

0.08 0.55 1.20 450 500 28 0C:110 J -20C:90 J -30C:70 J

0.08

0.08

0.06

0.80

0.90

0.60

1.45

1.70

1.20

460

470

>450

530

550

>520

29

27

>24

+20C : 115 J

+20C : 100 J

-29C : 60 J

Product Name


C Si Mn Elongation


ISO-V(J)Standards



AWS/ASME SFA-5.18


0.08 0.80 1.45 460 530 29 +20C : 115 JAWS/ASME SFA-5.18EN 440

ER 70 S - 6G 42 4 M G3 Si 1

ER 70 S - 6G 46 4 M G4 Si 1

ER 70 S - 2

ER 70 S - 3E 38 2 M G2 Si

ER 70 S - 6G 42 4 M G3 Si 1

FCW 11 0.06 0.25 1.45 >460 550-650 >22 -20C>50 J +20C>80 J- -AWS/ASME SFA-5.20EN 758E 71 T - 1T 46 2 P C1 H5

FCW 16 0.05 0.50 1.20 >460 550-650 >220.40 - -20C >80 JAWS/ASME SFA-5.20 E 71T - 1 H4

FCW 21 0.05 0.60 1.30 >460 550-660 >24- - -40C >47 J -20C >80 JEN 758AWS/ASME SFA-5.20 E 70 T - 1 MJ

T 46 4 M M1 H5

FCW 30 0.04 0.40 1.25 520 580 28 -20C >100 J- -EN 758EN 758

AWS/ASME SFA-5.20 E 70 T - 5 T 42 4 B C3 H5T 42 4 B M3 H5

FCW 201 0.05 0.40 1.20 >490 550-650 >20 +20C >70 J- 0.50AWS/ASME SFA-5.29EN 12071E 81 T1 - A1M - H4T MoL P M 1 H5

FCW 140 0.050 1.20 0.90 >490 570-670 >22 -40C >60 J-AWS/ASME SFA-5.20EN 758E 81 T - Ni1 M - JT 46 4 1Ni P M 1 H5 0.50

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions

WELDINGMILD STEELS

Product Name


C Si Mn S PElongation


ISO-V(J)Standards

SF 101

SF 102

SF 103

SF 104

SAW WIRES FLUXES

Product Name

Standards

SW 701

SW 702

0.07

0.08

0.9-1.40.6-1.0

1.251.01.41.41.41.3

1.1-1.51.0-1.6

1.1-1.4

----------

0.4-0.65

>400>350475460500420485465

>400>420

>490

510-650440-550

550530590510705550

520-650510-650

570-690

>22>2228

26.625283029

>22>22

>22

Typical Chemical Analysis of All-weld Metal (%)

C Si Mn Mo

WeldingFlux

Added


0.05

0.05

0.50

1.00

-

-

C Si Mn Mo

0.03-0.050.03-0.06

0.070.070.040.030.080.08

0.025-0.050.03-0.05

0.04-0.08

SF 101SF 102SF 103SF 104

SF 101SF 102

SF 102

0.6-1.00.1-0.5

0.40.50.80.40.50.6

0.5-1.10.2-0.6

0.2-0.6

-20C >27 J-30C >27 J

0C : 50 J0C : 75 J

-20C : 27 J-40C : 50 J

-0C : 90 J-20C >27 J-30C >50 J

-30C : 27 J

0C >40 J-20C >80 J

0C : 50 J-30C : 70 J

0C : 50 J-40C : 50 J0C >50 J

-20C >100 J

-20C : 90 J-

SW 701

SW 702

SW 701

SW 702

SW 702 Mo

SW 701

SW 702

SW 701

SW 702

0.03-0.05

0.025-0.05

0.03-0.06

0.03-0.05

0.04-0.08

0.07

0.08

0.07

0.08

0.6-1.0

0.5-1.1

0.1-0.5

0.2-0.6

0.2-0.6

0.4

0.5

0.5

0.5

0.9-1.4

1.1-1.5

0.6-1.0

1.0-1.6

1.1-1.4

1.20

1.40

1.00

1.30

22

28

30

30

29

0 C >40 J

0 C >40 J

-20 C >80 J

20 C >90 J

0C >75 J

0C >91 J

-27 C>27 J

-27C>27 J

-30C >27 J

-30C >27 J

-40C >27 J-30C>50 J-20C>100 J

0C > 50 J

0C > 55 J



EN 760AWS/ASME SFA-5.17

EN 760

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

S A AB 1 67 AC H5

S A AR 1 87 ACF7A0-EL12

EM 12S 2

SW 702 Si 0.08 0.20 1.00AWS/ASME SFA-5.17EN 756EM 12 KS 2 Si

SW 702 Mo 0.09 0.15 1.00 0.5AWS/ASME SFA-5.23EN 756EA 2S 2 Mo

EL 12S 1

F7 AZ EL - 12

F7 A0 EM - 12

F6 A0 EL - 12

F7 A4 EM - 12

Elong.%

Charpy Impact Energy

ISO-V(J)

6EM 140

EM 150 W

EM 150

EM 160

EM 165

EM 170

EM 171

EM 172

EM 175

EM 176

EM 180

EM 181

EM 201

EM 202

EM 211

EM 212

Product Name

Typical Chemical Analysis of All-weld (%)Elongation


ISO-V(J)

STICK ELECTRODES

Standards

0.06

0.12

0.06

0.06

0.07

0.08

0.07

0.08

0.06

0.06

0.06

0.07

0.08

0.08

>380

520

500

530

570

500

500

500

720

>627

700

700

510

520

500-600

580

600

600

650

600

580

570

800

>706

850

780

590

570

>25

22

24

22

20

24

25

22

18

18

18

23

25

26

+20C : 200 J

-50C : 70 J

-50C : 70 J

-40C : 70 J

-60C : 70 J

-40C : 70 J

-73C : 50 J

-40C : 75 J

+20C : 69 J

-40C : 60 J

-50C : 60 J

+20C : 80 J

+20C : 125 J

C Si Mn Mo Ni Cu Cr V S P

0.40

0.50

0.30

0.30

0.30

0.30

0.20

0.30

0.60

0.30

0.30

0.20

0.30

0.40

1.00

1.00

1.10

1.80

1.50

1.40

1.10

1.00

1.50

1.60

1.70

1.60

0.60

0.80

-

-

-

-

0.40

-

-

-

0.40

0.40

0.35

0.40

0.50

0.50

1.00

0.80

1.00

0.70

1.00

0.80

2.60

3.50

2.00

2.00

2.00

2.20

-

-

-

0.50

-

-

-

-

0.05

-

-

-

-

-

-

-

-

0.50

-

-

-

-

-

-

0.50

-

0.50

0.40

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-40C : 47 J

-60C : 60 J

-60C : 60 J

-60C : 60 J

-80C : 50 J

-60C : 60 J

-60C : 40 J

-40C : 80 J

0.07

0.07

530

560

610

630

26

25

+20C : 110 J

+20C : 120 J

0.40

0.30

0.60

0.80

0.50

0.50

-

-

-

-

1.00

1.00

-

-

-

-

-

-


E 7018 - GE 42 4 Z B 42

AWS/ASME SFA-5.5 E 8018 - W2

AWS/ASME SFA-5.5 E 8018 - C3

AWS/ASME SFA-5.5 E 8018 - G


E 9018 - G - H4E 55 5 Mn1NiMo B T 42 H5

AWS/ASME SFA-5.5 E 9018 - G - H4


E 8018-C1E 46 6 2 Ni B 42 H5

AWS/ASME SFA-5.5 E 8018-C2


E 10018-G-H4E 69 4 Mn2NiCrMo B 42 H5


E 9018-GE 62 6 Mn2NiMo B 42


E 11018-G-H4E 69 6 Mn2NiCrMo B 42 H5

AWS/ASME SFA-5.5 E 11018-M


E 8013-GE Mo R 12


E 7018-A1-H8E Mo B 42 H 10


E 8013-GE CrMo 1 R 12


E 8018-B2-H8E CrMo 1 B 42 H10

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

-60C : 60 J

WELDINGLOW & MEDIUM ALLOY STEELS

7Product Name



ISO-V(J)

STICK ELECTRODES

StandardsC Si Mn Mo Ni Cu Cr V W Nb

EM 222

EM 235

EM 243

EM 253

EM 255

EM 290

EM 291

EM 292

0.08 470 550 28 -20C : 60 J -30C : 50 J0.30 0.60 1.00 - - 2.30 - - -

0.07 470 520 25 +20C : 100 J0.70 0.80 0.60 - - 5.50 - - -

0.08 780 850 16 +20C : 100 J0.30 0.60 0.70 2.50 - 1.00 - - -

0.07 700 800 18 +20C : 50 J0.80 0.90 0.50 - - 3.00 0.50 0.60 -

0.10

0.03

530

>530

630

713

18

22

+20C : 50 J

+20C : 70 J

0.40

0.23

1.00

0.88

1.00

1.00

-

0,81

-

-

1.30

9.00

0.20

0.33

-

0.04

-

0.05

0.13

0.01 0.2 1.1 0.5 - - 9.0 0.2 1.7 0.05

550 640-760 17

17

+20C : 75 J0.44 1.14 0.98 0.14 0.17 8.77 0.23 - 0.10

Product Name

Typical Chemical Analysis of All-weld Metal (%)Elongation

%


ISO-V(J)

TIG RODS

Standards

TG 201

TG 201A

TG 211

TG 211A

TG 222

TG 235

TG 295

0.10

0.05

0.10

480

>520

510

480

590

>590

620

620

22

>25

24

20

+20C : 80 J

-29C : 70 J

+20C : 80 J

+20C : 80 J

C Si Mn Mo Cr Ni Nb

0.60

0.70

0.60

1.00

1.80

1.00

0.50

0.45

0.50

1.00

-

-

1.10

2.50


E 9018-B3E CrMo2 B 32 H 10


E 8015-B1E Cr Mo 5 B

AWS/ASME SFA-5.5 E 12018-G

AWS/ASME SFA-5.5 E 11018-G

EN 1599

EN 1599AWS/ASME SFA-5.5

E CrMoV 1 42 H10

E 9018 B9-H4E CrMo91 B 42 H5


AWS/ASME SFA-5.5

~E 9018-B9-H8~E CrMo 9 B 42 H10

~E 9018-B9-H4


ER 80 S - GW Mo Si

AWS/ASME SFA-5.28 ER 80 S - D2


AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070

ER 80 S - GW Cr Mo 1 Si

ER 90 S - G~ER 90 S - B3W Cr Mo 2 Si


ER 90S - B9W Cr Mo 91

- -

- -

- -

- -

0.12 0.3 0.5 0.9 9 0.7 0.055 690 780 21 +20C : 150 J


ER 502W Cr Mo 5 0.05 0.40 0.60 0.60 5.50

- - 500 650 18 +20C : 60 J

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions


0.05 0.60 1.00

AWS/ASME SFA-5.28 ER 80 S - B2 0.08 0.55 0.60 1.300.50 550 650 16-20 +20C : 80 J- -

-20C : 27 J

>530 620-850 +20C > 70 J -20C 27 J

Product Name

Typical Chemical Analysis of All-weld (%)Elong.


ISO-V(J)

MIG / MAG SOLID WIRES

Standards

MG 181

MG 201

MG 201A

MG 211

MG 222

0.08-0.10

500

510

480

590

>550

620

620

22

>25

24

20

+20C : 80 J

-29C : 65 J

+20C : 80 J

+20C : 80 J

C Si Mn Mo Cr Ni V

0.50-0.70

0.70

0.60

1.00-1.20

1.80

1.10

1.00

0.45-0.55

0.50

0.50

1.00

-

-

1.15

2.50

-

-

-

-

-

-

-

-


AWS/ASME SFA-5.28

AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070

ER 80 S-GG Mo Si

ER 80 S-D2

ER 80 S-G~ER 80 S-B2G Cr Mo 1 SiER 90 S-G~ER 90 S - B3G CrMo 2 Si

0.08-0.10 >620 >700 >18 -40C >40 J0.60-0.80 0.25-0.30 0.55-0.65 0.50-0.60 -AWS/ASME SFA-5.28EN 12534ER 100 S-GG Mn 3 Ni Cr Mo 1.60-1.80

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


8

0.60 0.60

9Product Name



ISO-V(J)

STICK ELECTRODES

WELDINGSTAINLESS STEELS

Standards

EIS 307

EI 307

EI 307 Mn

EI 308 L

EIS 309

EI 309 L

EIS 309 Mo

EI 309 Mo L

EI 310

EI 310 B

EI 312

EI 316 L

EI 316 LB

EI 318

EI 347

C Si Mn Cr Ni Mo Nb

0.13 650 35 +20C : 70 J0.50 5.00 19.00 9.00 - -

0.13 650 35 +20C : 70 J0.50 5.00 19.00 9.00 - -

0.08 650 35 +20C : 80 J0.50 4.00 19.00 9.00 1.00 -

max.0.04 600 38 +20C : 70 J0.70 0.80 19.00 10.00 - -

0.10 600 35 +20C : 70 J0.70 0.80 23.00 12.00 - -

0.04 600 30 +20C : 50 J0.80 1.00 22.00 12.00 2.80 -

0.025 600 30 +20C : 60 J0.90 0.70 24.00 13.00 - -

0.025 640 30 +20C : 50 J0.90 0.70 22.50 13.50 2.60 -

0.10 580 35 +20C : 70 J0.40 1.40 25.00 20.00 - -

0.10 810 24 +20C : 50 J0.90 1.00 29.00 10.00 - -

max.0.04 560 37 +20C : 70 J0.70 0.80 19.00 12.00 2.60 -

max.0.04 575 32 +20C : 70 J0.30 1.80 18.00 12.00 2.60 -

0.04 570 32 +20C : 70 J0.70 0.80 19.00 12.00 2.50

0.04 600 35 +20C : 70 J0.80 0.80 19.00 10.00 -


~E 307 - 16E 18 8 Mn B 22


~E 307 - 15E 18 8 Mn B 22


~E 307 - 15E 18 8 Mn B 22


E 308 L - 16E 19 9 LR 12

EN 1600AWS/ASME SFA-5.4 E 309 - 16

E Z 23 12 R 52

AWS/ASME SFA-5.4 E 309 Mo - 16


E 309MoL - 16E 23 12 2 LR 12


E 310 - 16E 25 20 R 12

EN 1600AWS/ASME SFA-5.4 E 312 - 16

E 29 9 R 12


E 316L - 16E 19 12 3 LR 32


E 309L - 16E 23 12 LR 12


E 316L-15E 19 12 3 LB 32


E 318 - 16E 19 12 3 Nb R 32


E 347 - 16E 19 9 Nb R 32

EN 1600AWS/ASME SFA-5.4 E 310 - 15

E 25 20 B 12 0.10 600 35 +20C : 100 J0.30 2.00 25.00 20.00- -

Rs

2[N/mm ]


Positions

0.35

0.35

EIS 308 0.07 600 40 +20C : 65 J0.08 0.07 19.00 10.00 - -AWS/ASME SFA-5.4EN 1600E 308-16E 19 9 R 52

EIS 308 Mo 0.08 690 40 +20C : 70 J0.05 2.40 19.00 9.00 2.40 -AWS/ASME SFA-5.4EN 1600E 308 Mo-15E 20 10 3 B 22

EIS 316 0.05 600 35 +20C : 65 J0.70 0.80 19.00 12.00 3.00 -AWS/ASME SFA-5.4EN 1600E 316 - 16E 19 12 3 R 53

Product Name



ISO-V(J)

STICK ELECTRODES

StandardsCurrent Type

Polarity Welding Positions

EIS 410

EI 2209

C Si Mn Cr Ni Mo Nb

EIS 410 NiMo

0.03

0.06

0.06

700

735

850

25

23

17

+20C > 47 J

+20C : 50 J

+20C : 47 J

0.5-0.9

0.50

0.50

0.5-1.5

0.80

0.80

21-23

13.00

12.00

8-10

0.80

4.00

2.50-3.00

-

0.50

0.10-0.16

-

-

Product Name

TIG ELECTRODES

Standards

TI 308 L

TI 309 L

TI 310

TI 316 L

TI 318

TI 347

Elong.%

Charpy Impact EnergyISO-V(J)C Si Mn Cr Ni Mo Nb

< 0.03 420 620 36 +20C : 135 J0.30-0.65 1.0-2.5 19.5-22.0 9.0-11.0 - -

< 0.03 >400 550-650 >30 +20C : 47 J0.30-0.65 1.0-2.5 23.0-25.0 12.0-14.0 - -

0.08-0.15 380 630 32 +20C :80 J0.30-0.65 1.0-2.5 25.0-28.0 20.0-22.5 0.75 -

< 0.03 450 620 33 +20C : 130 J0.30-0.65 1.0-2.5 18.0-20.0 11.0-14.0 2.0-3.0 -

< 0.08 480 640 32 +20C : 130 J< 0.65 1.0-2.5 18.0-20.0 11.0-14.0 2.0-3.0


E 410 - 15E Z 13 1 B 42


E 410 NiMo-15E 13 4 B 42


E 2209 - 16E 22 9 3 LR 12


ER 318W 19 12 3 Nb


ER 316 LW 19 12 3 L


ER 310W 25 20


ER 309 LW 23 12 L


ER 308 LW 19 9 L


< 0.08 >350 570-670 >30 +20C : 65 J0.30-0.65 1.0-2.5 19.0-21.5 9.0-11.0 -AWS/ASME SFA-5.9EN 12072ER 347W 19 9 Nb

-20C > 35 J

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


10

Product Name


%


ISO-V(J)

MIG SOLID WIRES

Standards

MI 307 Si

MI 308 LSi

MI 309 LSi

MI 310

MI 312

MI 316 LSi

MI 347

< 0.20

< 0.03

0.08-0.15

< 0.15

< 0.08

< 0.03 390

560-660

580

600

750

620

550

>40

38

35

25

32

36

+20C : 100 J

+20C : 80 J

+20C : 70 J

+20C : 80 J

+20C : 80 J

+20C : 65 J

C Si Mn Cr Ni Mo Nb

0.65-1.00

0.65-1.00

0.30-0.65

0.30-0.65

0.30-0.65

0.65-1.00

4.5-7.5

1.0-2.5

1.0-2.5

1.0-2.5

1.0-2.5

1.0-2.5

17.0-20.0

19.5-22.0

25.0-28.0

28.0-32.0

19.0-21.50

18.0-20.0

7.0-10.0

9.0-11.0

20.0-22.5

8.0-10.5

9.0-11.0

11.0-14.0

-

-2.0-3.0

400 600 >30 +20C : 47 J0.65-1.00 1.0-2.5 23.0-25.0 12.0-14.0 - -AWS/ASME SFA-5.9EN 12072ER 309 LSiG 23 12 LSi

430

- -

- -

- -

- -

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


>350

>400

360

550

11

12

TIG RODS

TAL 1100

TAL 4043

TAL 4047

TAL 5356

Product Name

Standards

94.00

88.00

94.00

>40

>60

>110

>120

>130

>235

>8

>5

>17

Al Si Fe Cu Mg Mn Cr

5.00

12.00

0.10

0.40

0.60

0.40

-

0.20

-

0.05

-

5.00

0.05

0.15

0.15

-

-

0.13

Elongation%

AWS/ASME SFA-5.10 ER 1100 99.50 - - - - - - >20 >65 >35

AWS/ASME SFA-5.10EN ISO 18273

ER 4043R 4043A


ER 4047R 4047A


ER 5356R 5356


Ti

-

0.15

-

0.10

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

STICK ELECTRODES

Product Name


%Standards

EAL 1100

EAL 4043

EAL 4047

Al Si Fe Cu

75 115 26>99.5 - - -

40 120 >893.80 5.20 0.80 0.20

165 283 787.00 12.00 0.80 0.20

AWS/ASME SFA-5.3

AWS/ASME SFA-5.3

AWS/ASME SFA-5.3

E 1100

E 4043

E 4047

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

WELDINGALUMINIUM AND ALUMINIUM ALLOYS

TAL 5183 AWS/ASME SFA-5.10EN ISO 18273ER 5183R 5183 rest 0.15 0.40

- 4.3-5.2 0.50 0.05 0.10 >120 >250 >16

=

MIG WIRES

MAL 1100

MAL 4043

MAL 4047

MAL 5183

MAL 5356

Product Name

StandardsTypical Chemical Analysis of All-weld (%)

Elongation%

>99.35

rest

rest

rest

rest

>20

>40

>60

>125

>110

>65

>120

130

>275

>235

>35

>8

>5

>17

>17

Al Si Fe Mg Mn Cr

STICK ELECTRODES

TIG RODS

ECu

ECu Sn 7

ECu Al 8

TCu Al 8

Product Name

Product Name

Standards

Standards



Elongation%

Elongation%

Cu Sn Al Mn Si Fe OthersHardness

HB

HardnessHB

99 80 200 50- - - 1- - 34

92 130 290 1107 - - 1- -

91 180 410 125- 7.5 0.5 -0.5 0.5

>88.9 200 380-450 60-80

Cu NiAl Mn

8.5

NICKEL ALLOY ELECTRODES


ENI 400

ENI 402

ENI 404

ENI 406

ENI 416

ENI 420

ENI 422

ENI 424

Product Name


Elong.%

HardnessHB

ImpactToughnessISO-V(J)

98

98

64

64

55

65.4

>68

rest

-

-

-

-

-

320

>380

520-

-

-

-

-

-

500

>620

720-

-

-

-

-

-

+20C:120J

-

Ni Cu Fe C Si Mn Cr Mo W Co Others

-

-

-

-

-

40

>35

33-

-

-

32

32

-

30

-

-

-

-

-

-

43

1.5

6.0

6.5

-

-

-

-

1.00

0.10

0.04

0.02

-

-

-

-

0.60

-

0.40

1.00

-

-

-

-

0.40

2.50

6.00

0.50

-

-

-

-

-

-

16.50

15.00

-

-

-

-

-

-

0.20

15.00

-

-

-

-

-

-

-

3.10

- -

- -

- -

- -

- -

- 2.00

1.40 -

2

2

4

4

-

-

-

-

~160

~160

~160

~160

~210

-

-

AW:200WH:375-420

+20C > 80J-196C > 65J

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.11


AWS/ASME SFA-5.11

E Ni - Cl

E Ni - Cl

E NiCu - B

E NiCu - B

E NiFe - C I

E Ni Cu - 7

E Ni Cr Fe - 3E Ni 6182

E Ni Cr Mo-4

Nb

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

15

- -

COVERED ELECTRODES

EH 245

EH 330

EH 340

EH 360 R

EH 360 B

EH 380

EH 528

EH 540

EH 531

EH 515

EH 801

EH 806

EH 812

Product Name


0.70

0.10

0.17

0.40

0.40

1.00

7.00

6.00

4.20

4.30

2.30

1.00

1.80

C Si Mn Cr Ni Mo V W Nb B Co FeHardness

-

0.70

0.90

0.50

0.50

1.00

-

1.00

1.30

-

1.00

1.00

1.00

12.00

0.90

0.40

0.30

0.30

1.30

-

-

0.30

0.30

1.00

1.00

1.00

-

3.00

2.70

7.00

7.00

5.00

24.00

22.00

31.00

35.00

32.00

27.00

30.00

3.00

-

0.10

-

-

-

-

-

-

-

-

-

-

-

-

0.40

-

-

8.00

-

6.00

-

-

-

-

-

-

-

-

0.50

0.50

2.50

-

1.00

-

-

-

-

-

-

-

-

-

-

1.90

-

2.00

-

-

13.00

5.00

9.00

-

-

-

-

-

-

7.00

6.00

-

-

-

-

-

-

-

-

-

-

-

-

-

1.20

-

-

-

-

-

-

-

-

-

-

-

-

-

-

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

-

-

-

AW:200 HB WH:400-450 HB

300 HB

42 HRc

59 HRc

59 HRc

AW:57-63 HRc AHT:62-66 HRc

1st pass 62 HRc2rd pass 63 HRc3rd pass 64 HRc

65 HRc

65 HRc

60 HRc

55 HRc

43 HRc

52 HRc

AWS/ASME SFA-5.13DIN 8555

DIN 8555

DIN 8555

DIN 8555

DIN 8555


DIN 8555

DIN 8555


DIN 8555


DIN 8555AWS/ASME SFA-5.13

DIN 8555AWS/ASME SFA-5.13

E Fe Mn - AE7-UM-200 KP

E1 - UM - 300

E1 - UM - 400

E 6 UM-60 (65W) T

E 6 UM-60 (65W) T

E Fe 5 - BE 4 UM 60 (65) S

E 10 - UM - 65 GR

E 10 - UM - 65 GR

E Fe Cr - A2E 10-UM-65 GRZ

E 10 - UM - 60 CR

E Co Cr - CE 20 UM-55 CTZ

E Co Cr - AE 20 UM-45 CTZ

E Co Cr - BE 20 UM-50 CTZ


Positions


16

CUTTING AND GOUGING ELECTRODES

ECUT S

ECUT

EGOUGE

Product Name

Standards Applications Materials

Covered Electrode cutting and gouging

Covered Electrode for cutting

Covered Electrode for gouging

Non-alloy steels, low alloy steels, stainless steels, Mn 'ed steels, armor plates, cast iron, aluminum, materials.

Product Name

Standards Hardness

TIG VE OXY-GAS RODS

TH 801

TH 806

TH 812

TCARBIDE 3000

C Si Mn Cr Ni W Fe Co

55 HRc

45 HRc

50 HRc

Matr x 40 - 45 H ci : R / 3000 HV

2.5

1.2

1.6

1.0

1.0

1.0

1.0

1.0

1.0

28

28

29

2.0

2.0

2.0

12.0

5.0

8.5

3.5

3.5

3.5

50.0

58.3

53.4

Ni-Cr-B-Si matrix + tungsten carbids (W C, WC)2




DIN 8555

R CoCr-CWSG 20 GO 55 CTZ

R CoCr-AWSG 20 GO 45 CTZ

R CoCr-BWSG 20 GO 50 CTZ

G 21 UM 65 G



Positions


Positions


17

18

FCH 330

FCH 355

FCH 360

FCH 371

FCH 801

FCH 806

FCH 812

FCO 240

FCO 245

FCO 250

FCO 330

FCO 356

FCO 435

FCO 370

FCO 528

FCO 510

FCO 540

FLUX CORED WIRES

Product Name


HardnessC Si Mn Cr Ni Mo V W Nb B Ti FeCo

0.150.55

0.60

1.15

1.60

5.00

5.50

5.50

0.500.70

0.70

0.35

0.40

1.50

1.40

0.80

1.501.50

1.60

0.80

0.90

0.30

0.20

0.20

1.605.50

5.00

18.50

6.00

21.00

27.00

21.00

-

-

-

5.50

-

-

-

-

-

0.40

0.40

1.00

1.30

-

-

6.50

-

-

-

0.35

-

-

-

1.00

-

-

-

-

-

-

-

1.90

-

-

-

0.20

-

7.00

-

6.50

-

-

-

-

-

0.90

-

-

-

-

-

-

4.70

-

-

-

rest

rest

rest

rest

rest

rest

rest

rest

300 HB

52 - 57 HRc

59 HRc

43 HRc

57 HRc

63 HRc (1st pass)

62 HRc

63 HRc@20C54 HRc@550C 50 HRc@600C

-

-

-

SF 525

SF 535

SF 545

SAW FLUXES

Product Name


Hardness

-

-

-

-

-

WeldingWire

Added C Si Mn Cr Mo

0.10

0.10

0.14

220 HB

260 HB

400 -500 HB

0.50

0.60

0.40

1.30

1.50

1.20

0.30

1.20

1.90

0.10

0.20

0.10

SW 702

SW 702

SW 702

DIN 8555DIN 8555DIN 8555DIN 8555DIN 8555DIN 8555

DIN EN 14700 DIN 8555

MSG 1 GF C1 300MSG 1 GF M21 300MSG 6 GF C1 55 GPMSG 6 GF M21 55 GPMSG 6 GF C1 60 GPMSG 6 GF M21 60 GP

T Fe 7-40-CPT MF 5-40-CPT

DIN 8555 MF 10 GF 60 GP

DIN 8555 MF 10 GF 65 G

DIN 8555 MF 10 GF 65 C

DIN 8555 MF 10 GF 65 GT

1.20

2.50

1.20

1.60

1.00

1.00

0.80

1.00

1.00

1.00

0.80

1.00

6.00

28.00

28.00

28.50

-

2.00

-

2.00

0.20

-

-

-

- 0.25

11.50

5.00

8.50

7.00

-

- rest

3.50

5.50

3.50

51-55 HRc

42-43 HRc

45-49 HRc

58 HRc-EN 14700 T Z Fe 8

DIN 8555 MF 20 GF 55 CTZ

DIN 8555 MF GF 45 CTZ

DIN 8555 MF 20 GF 50 CTZ


Positions


Positions


-

-

-

-

- rest -

- - -

- - -

EN 760

EN 760

EN 760

SACS 3 97 CCr Mo AC

SACS 3 99 CCr Mo AC

SACS 3 87 CCr Mo AC

FCO 531 4.30 0.90 0.80 26.00 - - - - - 0.40 - rest 62 HRc-DIN 8555 MF 10 GF 65 G

DIN 8555 MF 8 GF 150/400 KPZ 0.10 0.30 6.50 18.00 8.00 - - rest A.W. 160 HB / W.H. 400 HB- - - - -

DIN 8555 MF 7 GF 200/450 KP 1.10 0.30 0.30 3.50 0.40 - - rest A.W. 200 HB / W.H. 450 HB- - - - -

DIN 8555 MF 7 GF 200/50 KP 0.40 0.45 16.50 13.00 - - rest A.W. 200 HB / W.H. 450 HB- - - - --

DIN 8555 MF 1 GF 300 GP 0.10 0.70 1.50 0.50 - rest 310 HB- - - - 0.95- 0.30

DIN 8555 MF 6 GF 55 G 0.45 0.50 1.50 5.80 1.40 rest- - - -- 1.50 - 58 HRc

rest

rest

Box Type

B350T

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

100 100 355 11,00

Box Type

PS35-1PS35-2PS45-2

Diameter( mm)

Length (mm)

Average Weight (kg)

658484

350350450

2,504,506,50

STICK ELECTRODES


Box Type

M300M350B350B450K300K350O350

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

41416063363639

62628080626282

302352352452302352352

2,252,505,006,501,752,003,50

INNER CARDBOARD BOX

Box Type

MK300MK300PMK350MK350PBK350BK350PKK300KK350KK400OK350

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

11615070

150689111611611086

215222275222260270215215205175

330325365370365370330380430375

13,5012,0015,0015,0015,0015,0015,7518,0020,2521,00

OUTER CARDBOARD BOX

PLASTIC BOX

TIN BOX

19

K300MSM3

K300M3

MIG/MAG AND FLUX CORED WIRES

SpoolType

K300

BoxType

Width(mm)

NetWeight (kg)

M3 180 300 15

SpoolType

D200

BoxType

Width(mm)

NetWeight (kg)

M2 52 200 5

SpoolType

D100

BoxType

Inner Diametur

(mm)Width(mm)

NetWeight (kg)

M1 16,5 100 1

M1 D100

M2 D200

SpoolType

D300

BoxType

Width(mm)

NetWeight (kg)

M3 52 300 15

M3 D300

SpoolType

K300MS

BoxType

Width(mm)

NetWeight (kg)

M3 52 300 15


20

Inner Diametur

(mm)

Inner Diametur

(mm)

Inner Diametur

(mm)

Inner Diametur

(mm)

M4 K435

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR600DR1100DR1000

1000950

1054

615660

1055

400500

1000

SpoolType

K435

BoxType

Inner Diametur

(mm)Width(mm)

NetWeight (kg)

M4 300 345 25

Plastic BagType

Height(mm)

Width(mm)

GrossWeight (kg)

TP25 70 50 25

SAW WIRES & FLUXES

CARDBOARD BOXES

DR500 / DR800

Box Type

TK1000TB1000T1000T500TK500

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

40100304640

60140464660

104011101010510540

520

2,5-51-2,51-2,5

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR500DR800DR880

80010001000

510610600

250400400

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR110 200 500 50

DR110

BAGS

DR600 / DR1100

TIG & OXY-FUEL GAS WELDING WIRES / BRAZING WIRES


MIG/MAG AND FLUX CORED WIRES

21

SAW WIRES & FLUXES

POLARITY

WELDING POSITIONS

GENERAL REFERENCES

22

Direct current: (DC), electrode connected to positive pole

Direct current: (DC),electrode connected to negative pole

Alternative current: (AC)

Direct current (DC) preferred,electrode connected to positive pole; AC

Direct current (DC) preferred,electrode connected to negative pole; AC

Direct current (DC) preferred,electrode connected to positive or negative pole; AC

Alternating current (AC) preferred,electrode connected to positive pole; AC

Alternating current (AC) preferred,electrode connected to negative pole; AC

Covered electrodes suitable for 230 V lighting current transformer and transformers with

w, h, s, q, h, , f = all positions

w, h, s, q, h, = all positions, vertical-down conditionally

w, h, s, q, h, = all positions, except vertical-down

w, h, s, q = all positions, except vertical-down and overhead

w, h = flat butt and filled welds only

w = flat butt welds only

f = vertical-down only

Direct current: (DC),electrode connected to negative or positive pole

PRODUCTS PRODUCTSCE

(0035-CPD-C610)CE

(0035-CPD-C610)DB DB TV TV ABS ABS BV BV DNV DNV GL GL LR LR RINA RINA TL TLCWB CWB

EI 307

EI 308 L

EI 309 L

EI 312

ESB 44

ESB 48

ESB 50

ESB 52

ESC 60

ESH 180 R

ESR 11

ESR 13

ESC 61

ESA 20

ESR 14

ESR 35

EN 1600 E 19 9 LR

EN 1600 E 23 12 LR

EN 1600 E 29 9 R

EN ISO 2560 E 38 2 B

EN ISO 2560 E 42 3 B

EN ISO 2560 E 42 3B 42

EN ISO 2560 E 42 6B 42 H5

EN ISO 2560 E 35 2 C 21

EN ISO 2560 E 38 A RR

EN ISO 2560 E 38 0 RC

EN ISO 2560 E 42 0 RR

EN 1600 E 18 8 Mn B

EN 1600 E 18 8 Mn B

EN 1600 E 19 9 LR

EN 1600 E 23 12 LR

EN 1600 E 29 9 R

EN ISO 2560 E 38 2 B

EN ISO 2560 E 42 3 B

EN ISO 2560 E 42 3B 42

EN ISO 2560 E 42 6B 42 H5

EN ISO 2560 E 42 2 C 21

-

EN ISO 2560 E 38 0 RC

EN ISO 2560 E 42 0 RR

E 18 8 Mn B

-

E 23 12 LR

-

E 38 2 B

E 42 3 B

E 42 3B 42

E 42 6 B

-

E 38 0 RC

E 42 0 RR

-

-

-

-

-

-

-

-

-

grade 3Y

3YH10

grade 3YH10

grade 3

-

-

-

-

E309 L

-

-

grade 3YHH

grade 3YH

grade 3Y

grade 3

grade 1

grade 2

grade 2

-

-

-

-

grade 3YH10

grade 3YH10

-

3YH5

-

-

-

-

-

-

-

-

E309L

-

-

-

grade 3Y

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YH10

grade 3YH10

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YH10

-

-

-

-

-

-

W48-06 E 308L-16

-

-

-

W48-06 E4918-H8

-

W48-06 E4918-1

-

-

W 48-06 E 4313

-

-

-

-

3 Y -

-

-

-

-

-

-

-

-

-

-

-

-

- -

-

- -

-

-

-

-

-

-

-

-

E 352 C

grade3YH5 3YH5

W48-06 E4310

W 48-06 E 4311

W 48-06 E 4314

EN ISO 2560E 38 2 RB

EN ISO 2560E 38 2 RB

EI 316 L

EI 318

EI 347

FCW 11

MG 1

MG 2

MG 3

FCW 30

TI 316L

TI 309L

TG 2

FCW 21

FCW 201

ESR 13M

MG 201

TG 201

EN 1600 E 19 12 3 LR

EN 1600 E 19 12 3 Nb R

EN 1600 E 19 9 Nb R

-

EN ISO 14341 G 46 4 M G3 Si 1

EN 1600 E 19 12 3 LR

EN 1600 E 19 12 3 Nb R

EN 1600 E 19 9 Nb R

-

EN ISO 14341 G3 Si1

EN ISO 14341 G4 Si1

-

-

-

T 42 2 P C 1

G3Si1

G4Si1

-

-

-

-

grade 3YSA

-

-

E316 L

-

-

grade3YSA

-

-

-

-

-

3SA3YSA H10

-

grade 3YMS

-

-

E316 L

-

-

-

grade 3YMS

-

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YS

-

-

-

-

-

-

-

-

W48-06 E 316L-16

-

-

W 48-06 ER49S-3

W 48-06 ER49S-6

-

-

-

EN ISO 17632T 424 BM 3

-

--

W 48-06 E 49T1-13SA3YSA H103SA

3YSA H103SA

3YSA H10

3SA3YSA H5

CETVDBCWBTSE

: Council of European Communities: Technische berwachungs Verein: Deutsche Bundesbahn: Canadian Welding Bureau: Trk Standardlar Enstits

ABSDNVBVRINA

: American Bureau of Shipping: Det Norske Veritas: Bureau Veritas: Registro Italiano Navale

For latest updates of approvals & certificates please refer to our website.

GLLRTL

: Germanischer Lloyds: Lloyds Register of Shipping: Trk Loydu

- - - -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

EN ISO 636W3 Si 1

EN ISO 17634T MoL PM1

EN ISO 2560E 35 AR 12

EN ISO 21952 G MoSiEN ISO 14341 G2 Mo

EN ISO 21952 W MoSi

-

-

-

-

-

-

-

-

ER 316 L

ER 309 L

3 Y

-

-

-

-

-

-

-

-

-

-

-

-

-

ER 309 L

3 Y

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

ER 316 L

EN ISO 17632T 424 PM1

EN ISO 14341 G 46 4 M G4 Si1 G 42 4 C G4 Si1

EN 758 T 42 2 P C 1 T 46 2 P M 1

EN 758 T 42 2 P C 1 T 46 2 P M 1

QUALITY CERTIFICATES AND APPROVALS

23

24

WELDING AT WORKSHOP & RESIDENTIAL AREAS

Monostick 160iTechnical Properties Monotig 160ip Monomag 180

Monostick 160i Single phase portable MMA (SMAW) DC Welding Inverter. Excellent arc characteristics with all types of electrodes up to

4mm (5/32"). Low Energy consumption. Works with Generator Sets and long cables. Fan Cooled and Thermally Protected against overloading. Light but rugged design.Monotig 160ip Single phase portable DC TIG and MMA (SMAW) Welding

Inverter. Easy Arc Striking with HF or Arc Lifting. Enhanced professional TIG Controls; Such as Pre-gas,

Slope-up, Pulse, Slope-down, Post-gas & Crater Filling. Up to 10 Program Storage. Easy Monitoring of Welding Parameters with Digital Display. Fan Cooled and Thermally Protected against overloading.Monomag 180 Single Phase Traditional MIG/MAG (GMAW) equipment. Low Spatter even with CO gas.2 2/4 Stroke, Burnback & Post Gas flow controls. Fan Cooled and Thermally Protected against Overloading. Running Gear, Lockable Wheels & Gas Cylinder Rack.

230 V / 50 Hz 6.2 kVA

28 A 32 A

714-29 VDC

30-140 ADC

0.6-0.9 mm888x455x870 mm

79 kg

1-17 m/min.

IP 21

Line Voltage (1 phase)Input Power (25%)Input Current (25%)Recommended Line Fuse

Voltage Adjustment StepsMax. Open Circuit Voltage

Welding Current Range

Electrode / Wire RangeDimensions (l x w x h)Weight

Wire Feeding Speed

Protection Class

Product Code

Product Code

Standard Accessories2Work Clamp and Cable (16mm -3m)

2Electrode Holder with Cable (16mm -3m)K301100203

-K301500002

Optional AccessoriesTorch Abitig 200 (200 A 35% DC-4m)Gas Pressure Regulator (Ar-CO )2CO Heater2

-S520001002S520009002

---

Product Code

115-230 V / 50-60 Hz 7.2 kVA31.5 A25 A

-75 VDC

10-160 ADC

2.0-4.0 mm405x160x312 mm

7.8 kg

-

IP 23S

Product Code

Product Code

K301100203K301000203

-

115-230 V / 50-60 Hz 7.2 kVA31.5 A25 A

-75 VDC

10-160 ADC140 ADCRated Welding Current (25%) 150 ADC 150 ADC

1.6-2.4 mm550x160x312 mm

10.5 kg

V grooved 0.6/0.8 mmWire Feeding Roll Size - --

IP 23S

------

S510032004 S520001002

-

Torch

Torch Sintig 18W-4 (320 A 100% DC-4m) Torch Sintig 18W-8 (320 A 100% DC-8m)Water Cooling Unit (CS 200)

S510031211S510031212K307000010

WELDING FOR CONSTRUCTION

TD 355Technical Properties

Rugged design for DC MMA welding of all type of metals at construction sites where severe conditions such as excessive heat or cold, humidity and dust exist.

Excellent welding characteristics with all types of electrodes including cellulosic. Models over 400 A are good for carbon gouging.

Simple & Easy operation to save training time. While welding current adjustment is by a

potentiometer at RA models, this is done by a turning arm at TD & GL models. Optionally remote current control is possible for RA models.

Due to telescopic arms and big wheels it is easy to move across the construction site. Racking is possible.

Fan cooled and thermally protected against overheating.

Digital V/A meters, Hot Start & Arc Force control at RA models.

Possible changes on welding parameters due to line voltage fluctuations, long welding cable usages, cabinet temperature changes are automatically compensated to assure welding at desired parameters at RA models.

(3 Phase)Line VoltageInput Power (35%)Input Current (35%)Recommended Line FuseWelding Current RangeRated Welding Current (35%)

Dimensions (l x w x h)

Carbon Cutting

Welding Electrode Diametur

Protection Class

Standard Accessories

Optional Accessories

Product Code

GL 451 GL 600 RA 300 E RA 400 E RA 650 E380 V / 50 Hz

20 kVA31 A

3x32 A60-350 ADC

350 ADC

950x660x650 mm

-

2.0-5.0 mm

IP 22

Electrode Holder and CableWork Clamp and Cable

2K301000405 (35mm -5m)2K301100403 (35mm -3m)

---

Product Code

380 V / 50 Hz27 kVA

41 A3x63 A

60-450 ADC450 ADC

920x660x900 mm

8 mmIP 22

380 V / 50 Hz 35 kVA

53 A3x80 A

90-600 ADC600 ADC

920x660x900 mm

10 mmIP 22

380 V / 50 Hz17.1 kVA

28 A 3x32 A

10-300 ADC300 ADC

950x660x640 mm

-

2.0-4.0 mm

IP 22

380 V / 50 Hz25 kVA

38 A3x40 A

20-400 ADC400 ADC

950x660x640 mm

6 mm

2.0-5.0 mm

IP 22

380 V / 50 Hz45 kVA

68 A3x80 A

20-650 ADC

Max. Open Circuit Voltage 54-64 VDC 73 VDC 72 VDC 66 VDC 58 VDC 68 VDC650 ADC

950x660x640 mmWeight 125 kg 228 kg 244 kg 155 kg 173.5 kg 208 kg

9 mm

2.0-6.0 mm

IP 22

2K301000505 (50mm -5m)2K301100503 (50mm -3m)

2K301000605 (70mm -5m)2K301100603 (70mm -3m)

Product Code Product Code Product Code Product Code Product Code


2K301000405 (35mm -5m)2 K301100403 (35mm -3m)

Remote Control BoxRemote Control BoxRemote Control Box

K301400210 (10m cable)K301400220 (20m cable)K301400250 (50m cable)

---

---

MMA

25

2K301000405 (35mm -5m)2 K301100403 (35mm -3m)


2K301000605 (70mm -5m)2K301100603 (70mm -3m)


2.5-6.0 mm 2.5-6.0 mm

WELDING FOR MANUFACTURING

RS 200 MKTechnical Properties

Rugged design for MIG/MAG & FCW welding of all type of metals at manufacturing facilities.

Excellent welding characteristics, smooth burning with less spatters.

Simple & Easy operation to save welder training time.

Digital V/A meters to weld with correct parameters.

Standard running gear with lockable wheels and cylinder rack for better mobility on the factory floor.

220V AC auxiliary socket for CO2 heater. Fan cooled and thermally protected against

overheating.


Optional Accessories Product Code


RS 300 MK RS 300 M RS 400 M RS 400 MW RS 500 MWPower SourceLine Voltage (3 Phase)Input Power (60%)Input Current (60%)Recommended Line FusesWelding Current RangeWelding Current (60%) Capacity

Voltage Adjustment StepsDimensions (l x w x h)WeightProtection ClassWire Feeding SystemWire Feeding Roll SizeWire Feeding SpeedTrigger ControlDimensions (l x w x h)WeightCooling UnitWater Tank CapacityDimensions (l x w x h)Weight (without water)

380 V / 50 Hz

14.5 kVA22 A

3x32 A45-400 ADC

400 ADC

4x7870x590x790 mm

121 kgIP 21

V grooved 1.0/1.2 mm1-24 m/min.

2/4560x225x450 mm

23 kg

---

380 V / 50 Hz

4.6 kVA7 A

3x16 A40-240 ADC

200 ADC

2x7890x460x950 mm

101 kgIP 21


2/4--

---

380 V / 50 Hz

9.9 kVA15 A

3x25 A40-300 ADC

300 ADC

3x7890x510x950 mm

112.5 kgIP 21


2/4--

---

2K301100203 (16mm -3m)Work Clamp and Cable

Gas Pressure Regulator (Ar-CO )2CO Heater2

S520001002S520009002

2K301100303 (25mm -3m) 2K301100405 (35mm -5m)

380 V / 50 Hz

14.5 kVA22 A

3x32 A45-400 ADC

400 ADC

4x71015x590x735 mm

151 kgIP 21


2/4560x225x450 mm

25 kg

6.5 lt760x440x260 mm

33.5 kg

380 V / 50 Hz

28.3 kVA43 A

3x50 A45-500 ADC

500 ADC

3x101015x590x735 mm

191.5 kgIP 21

V grooved 1.2/1.6 mm1/24 m/min.

2/4560x225x450 mm

27 kg

6.5 lt760x440x260 mm

33.5 kg

2K301100605 (70mm -3m)

MIG/MAG/FCW

26

Product Code2K301100405 (35mm -5m)

380 V / 50 Hz

9.9 kVA15 A

3x25 A

Max. Open Circuit Voltage 18.5-45 VDC17-36 VDC 19-44 VDC 18.5-45 VDC 19-53 VDC19-44 VDC

40-300 ADC300 ADC

3x7890x510x950 mm

101.5 kgIP 21


2/4560x225x450 mm

22.5 kg

---

Torch MTB 25-3 Torch MTB 25-4Torch MTB 35-3Torch MBG 501 DW-3Torch MBG 501 DW-4

RS 400 MK

Product Code

380 V / 50 Hz

14.5 kVA22 A

3x32 A45-400 ADC

400 ADC

4x7890x510x950 mm

121.5 kgIP 21


2/4--

---

2K301100403 (35mm -3m)

18.5-45 VDC

2K301100405 (35mm -5m)

S5200022203S5200022204

---

--

S520022303--

S5200022203S5200022204

---

--

S520022303--

---

S520022505S520022506

Rugged design for DC PULSE TIG welding of all type of metals except Aluminum and DC MMA welding of all type of electrodes at manufacturing facilities.

Easy arc starting with HF. Enhanced professional TIG controls, such as pre-gas,

slope up, pulse, slope down, post gas & crater filling. Digital displays. Up to 10 program storage. Standard running gear with lockable wheels and cylinder

rack for better mobility on the factory floor. Fan cooled and thermally protected against overheating.

RD 400 TW DCTechnical Properties


Optional Accessories

Product Code

Product Code

Power SourceLine Voltage (3 Phase)Input Power (35%)Input Current (35%)Recommended Line Fuses

Rated Welding Current (35%)Max. Open Circuit VoltageProtection Class (EN 60 529)Dimensions (l x w x h)WeightCooling UnitWater Tank CapacityDimensions (l x w x h)Weight (without water)

380 V / 50-60 Hz

25 kVA 38 A

3x40 A

400 ADC64 VDC

Welding Current Range 10 - 400 ADC

IP 221030x590x730 mm

215.5 kg

6.5 lt760x440x260 mm

33.5 kg

Electrode Holder and CableWork Clamp and Cable

2K301000403 (35mm -3m)2K301100403 (35mm -3m)

TIG

Torch Sintig 18W-4 (320 A 100% DC - 4m)

Pressure Regulator

S510031211

S520001002

27

WELDING FOR MANUFACTURING

28

WELDING AT REMOTE AREAS

Technical Properties

Standard AccessoriesElectrode Holder and CableWork Clamp and CableRemote Control Unit

Product Code2K301000505 (50 mm - 5m)2K301100505 (50 mm - 5m)

Y503000005 (20 m)

Product Code

MotorTypePowerTotal Cylinder VolumeNumber of CylindersCooling TypeStarting SystemFuelFuel Consumption (75%)Fuel Tank CapacityAC GeneratorTypeMax. Power (3 Phase)Max. Power (1 Phase)Max. Power (1 Phase)Power FactorDC WeldingInput Welding CurrentInput Welding Current (60%)Welding Current RangeOpen Circuit VoltageUsable Max. Electrode DiameterComplete SystemDimensions (lxwxh)WeightNoise Level (Lwa)Insulation ClassProtection Class

Trailer

Lombardini 9LD625-228.5 HP (21 kVA)

31248 cm2

AirElectricDiesel

4.7 lt/hour38 lt

400 A-36 VDC (35%)350 A-34 VDC30-400 ADC

70 VDC6.0 mm

1400x630x1023 mm434 kg

99F

IP 23

2 wheels (Standart-Y550550208)

Kubota D1105-E28 HP (20.6 kVA)

31123 cm3

WaterElectricDiesel

4.9 lt/hour38 lt

370 A-35 VDC (35%)350 A-34 VDC30-400 ADC

70 VDC6.0 mm

1590x730x920 mm450 kg

98F

IP 23

2 wheels (Optional-Y550550209)

GenSet A Brushless 15 kVA - 400 VAC 10 kVA - 230 VAC

5 kVA - 48 VAC 0.8

synchronous

MPM 15/400 I-CL MPM 15/400 I-KA MPM 20/500 P

Perkins 1103 A-33G141.3 HP (30.4 kVA)

33300 cm3

WaterElectricDiesel

5.4 lt/hour74 lt

GenSet A Brushlesssynchronous20 kVA-400 VAC12 kVA-230 VAC

-0.8

400 A-36 VDC (100%)500 A-40 VDC30-500 ADC

70 VDC10 mm

2000x900x1200 mm1080 kg

99F

IP 232 wheels (Ops.-Y550550211) or4 wheels (Ops.-Y550550450)

AC Generator (1500 R/min. 50 Hz)

2K301000605 (50 mm - 5m)2K301100605 (50 mm - 5m)

Y503000005 (20 m)

Rugged design for primarily DC MMA welding of all types of electrodes at construction sites where severe conditions such as excessive heat or cold, humidity and dust exist. Optionally MIG/MAG and DC TIG processes can also be used.

Excellent welding characteristics with all types of electrodes including cellulosic electrodes and enough capacity for carbon gouging.

Auxiliary 1 and 3 phase electric outlets can deliver full power beside welding.

Remote control. Battery starter. Automatic idling for energy saving. Warnings like, battery charge. fuel level, oil pressure, cooling water level and temperature.

Optional Trailer.

GENERATOR SETS

29

400 A

TT-26

6 mm

8 mm

10 mm

12 mm16 mm

NOZZ

LE

S510031331

S510031332

S510031333

S510031334S510031335

1.0 mm1.6 mm2.4 mm3.2 mm4.0 mmCO

LLET

BODY

ESIN

SULA

TOR

CAP

TUNG

. ELE

C.BO

TTOM

LONG

TOP

SHORT

COLL

ET

1.0 mm1.6 mm2.0 mm2.4 mm3.2 mm4.0 mm

180 A150 A35%

S510031201S510031202

0.5-4.0AIR WATER

S510031320S510031321S510031323S510031324S510031325

S510031310S510031311S510031312S510031313S510031314S510031315

CONSUMABLES

175 m

m

1.6 mm2.0 mm2.4 mm3.2 mm4.0 mm

S510038201S510038202S510038203S510038204S510038205

S510031341

S510031342

S510031351S510031352

Duty CycleProduct CodeTungsten Electrode Diameter (mm)Cooling Type

DCAC

4 m8 m

Welding Capacity

TORCHES

MB Grip 501 D

S520022505 S520022506

1.0-1.6

--

-S520022511S520022512S520022513S520022519S520022514S520022515S520022516S520022517S520022518S520022520S520022521

-

--------

WATER

S520021626

S520022530S520021641

Ergoplus 36 320 A290 A60%

0.8-1.2

S520022326

S520022310S520022311S520022312S520022313

S520022314

S520022317S520022318

S520022330

S520022341

S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022303-

Ergoplus 25 230 A200 A60%

0.8-1.2

S520022222S520022225

S520022255

S520022310S520022311S520022312S520022313

S520022314

S520022317S520022318

S520022230S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022203S520022204

Ergoplus 15

--

-S520022321S520022322

-------------

180 A150 A60%

0.6-1.0AIR

S520022122

S520022155

S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022103-

500 A300 - 350 A200 - 300 A100 - 200 A

NOZZ

LENO

ZZLE

SPRING

CONT

ACT

TIP

CT HOLDER

GAS

DIFFUSE

RST

EEL

LINE

RTEF

LON

LINER

CO2Mix/Argon

3 m4 m

12 mm15 mm16 mm

FeFeFeFeFeFeFeFe

Al

FCW

0.6 mm0.8 mm1.0 mm1.2 mm1.4 mm1.6 mm2.0 mm2.4 mm1.0 mm1.2 mm1.0 mm1.2 mm

M6M8

SeramicCopper

3 m4 m3 m4 m3 m4 m3 m

3 m

0.6-0.9 mm

1.0-1.2 mm

1.2-1.6 mm

1.6-2.4 mm

0.6-0.9 mm

MIG/MAGTIG

Welding Capacity

Working Ratio

Product CodeWire Diameter (mm)Cooling Type

WWT 18SC UD400 A280 A100%

S510031214S510031218

1.6-4.8

-S510031430

-S510031432

-S510031333

---

S510031421S510031423S510031424

---

S510031414S510031413

-

-

S510031341

S510031342

-

-

6.5 mm

9.5 mm

11 mm -

WT-20 (Red) WP (Green) WC-20 (Gray)S510038101S510038102S510038103S510038104S510038105

S510038301S510038302S510038303S510038304S510038305

200 A

-

- ------

--

--

--

-

-

- -

--

-

--

--

%100450 A500 A

Organize Sanayi Blgesi Manisa, Turkey

[email protected]

+90 236 226 26 88

+90 236 226 26 89

10/11

@

www.magmaweld.com

Page 1Page 2Page 3Page 4Page 5Page 6Page 7Page 8Page 9Page 10Page 11Page 12Page 13Page 14Page 15Page 16Page 17Page 18Page 19Page 20Page 21Page 22Page 23Page 24Page 25Page 26Page 27Page 28Page 29Page 30Page 31Page 32

magmaweld - katalog elektroda - 2011.pdf

Documents