Ürün kataloğu 16072012 - weld trade · create magmaweld as a global brand for our powerful...

www.magmaweld.com

P R O D U C T C A T A L O G U EW E L D I N G C O N S U M A B L E S

09/2012

www.magmaweld.com

COMPANY PROFILE

Since 1995, our working procedures are approved and controlled by ISO 9001 system and today all our welding machines are CE certified and most of our electrodes and wires are TÜV, DB, CWB, ABS, BV, RINA, DNV, GL, LR and RMR approved.

Welders are experts who know exactly what they need and Magmaweld is here to fulfill all their needs with innovative solutions. We share our expertise with our customers on their projects and we give training courses at different levels. Also, every year, we train in Turkey 300 workers free of charge to enable them to receive entry-level welder certificates in order to find jobs in the industry.

MAGMAWELD

NON STOP WELDING & CUTTING !

Welding Consumables FactoryOrganize Sanayi Bolgesi 2. Kisim MANISA

Welding Automation and Machines FactoryOrganize Sanayi Bolgesi 5. Kisim MANISA

The most important thing for welders is to have non-stop welding and for companies to have non-stop production. Magmaweld brand is created to satisfy these expectations of the metal construction industry all over the world with new designs, formulas and production methods as a complete source for welding consumables and equipments.

The powerful magma, hidden inside our planet inspired us to create Magmaweld as a global brand for our powerful arcbased product technologies. Although Magmaweld brand is young, our expertise in the field of welding and cutting dates back to 1957. We have started with the production of stick electrodes as a licensee of Oerlikon Schweisstechnik Inc. of Switzerland and since then we are the leading welding consumables and equipment manufacturing group in Turkey. Today our activities are gathered under two separate business units, in two separate factories, one for welding consumables and the other for welding/cutting machines and automation. Our factories are located in the Industrial Site of Manisa, which is 40 km away from the main harbor of Izmir/Turkey.

INDEX

STICK ELECTRODES

Mild Steels Low Alloy Steels Stainless Steels Aluminum and Aluminum Alloys Copper and Copper Alloys Nickel and Nickel Alloys Cast Iron Hard Facing Cutting and Gouging

TIG AND OXY GAS RODS

Mild Steels Low Alloy Steels Stainless Steels Aluminum and Aluminum Alloys Copper and Copper Alloys Hard Facing

MIG / MAG WIRES

Mild Steels Low Alloy Steels Stainless Steels Aluminum and Aluminum Alloys Copper and Copper Alloys

FLUX CORED WIRES

Mild Steels Low Alloy Steels Hard Facing

SUBMERGED ARC WELDING

Welding Wires for Mild and Low Alloy Steels Welding Fluxes for Mild and Low Alloy Steels Welding Fluxes for Hardfacing Applicationst

GENERAL REFERENCES

SHIELDING GASES

PACKAGING INFORMATION

APPROVALS AND CERTIFICATES

1

1

8111112121416

4

17

19202021

18

22

232425

22

27

2827

32

34

35

36

39

3333

17

22

27

32

1

MILD STEELS

STICK ELECTRODES

C: 0.08

Si: 0.30

Mn: 0.50

General-purpose electrode for structural steelwork, workshop and maintenance welding. Easily operated in positional welding, including vertically-down. Good gap-bridging. Possible to use equally well both with AC and DC. Smooth arc, well suited for tack-welding due to it's easy arc striking and restriking properties. Welds are smooth, slightly concave and blending into base metal without undercutting. Slag is self-releasing in most cases. Suitable for welding on galvanized, primer painted and sligthly rusted components.

Typical Chemical

Analysis (%)

Typical Properties of Weld Metal

Applications and PropertiesProducts NameStandards Impact

EnergyISO-V(J)

YieldStrength[N/mm2]

TensileStrength[N/mm2]

ElongationA5 [%]

ESR 11AWS/ASME SFA-5.1EN ISO 2560 - ADIN 1913GOST 9466 - 75TS 563

E 6013E 38 0 RC 11E 43 22 R(C) 3E 46-OZS-4-Ø-UDE 43 22 R(C) 3

Current TypePolarityWelding

Positions

C: 0.08

Si: 0.40

Mn: 0.50

General-purpose electrode for structural steelwork, workshop and maintenance welding. Easily operated in positional welding, including vertically-down. Good gap-bridging. Possible to use equally well both with AC and DC. Smooth arc, well suited for tack-welding due to it's easy arc striking and restriking properties. Welds are smooth, slightly concave and blending into base metal without undercutting. Slag is self-releasing in most cases. Suitable for welding on galvanized, primer painted and sligthly rusted components.

ESR 13AWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 6013E 42 0 RR 12E 46-ANO-6-Ø-UDE 51 32 RR 8E 51 32 RR 8

C: 0.08

Si: 0.40

Mn: 0.60

ESR 14AWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913

E 7014E 42 0 RR 12E 46-A-2-Ø-UDE 51 32 RR 8

C: 0.06

Si: 0.20

Mn: 0.60

Rutile-basic type coated electrode, particularly suitable for welding root passes and positional welding in fabrication of pipes, boilers and tanks. It is likewise suited for depositing backing-up beads in submerged arc welding. Owing to its low Si-content, weld metal is suited for subsequent galvanizing and enamelling.


E 6013E 38 2 RB 12E 46-MR-3-Ø-UDE 43 RR (B) 7E 43 RR (B) 7

C: 0.08

Si: 0.35

Mn: 0.50

General-purpose electrode for all position except vertical-down. Preferably used for welding light-gauge sheet metal. In fillet welds, electrode can be welded with tip lightly dragging on the work. Has excellent bead appearence, easy arc striking and restriking, easy slag removal, silent and balanced arc.

High speed welding electrode for all position welding except vertical-down. Due to it's iron powder addition in covering, particularly suited for the welding of horizontal fillets and filling grooves with higher speed. Possible to use equally well both with AC and DC. High current carrying capacity, low spatter. Quite, stable arc characteristics with fine and fast droplet metal transfer. Very easy arc striking and restriking. Very smooth welds blending into base metal without undercuts. Slag is completely self-releasing. Used in mild steel fabrication, sheet metal and ornamental iron works on poor fitup joints.

ESR 13MAWS/ASME SFA-5.1EN ISO 2560 - ADIN 1913

E 6013E 35 AR 12E 42 21 R 3

C: 0.03

Si: 0.15

Mn: 0.20

Rutile type heavy coated electrode. Suitable for welding thin Armco irons and low carbon steels. Especially used in fabrication and repair welds of molten zinc bath tanks made of Armco iron and very low carbon steels. Weld metal ensures high crack resistance against the effect of molten zinc. Possible to use equally well both with AC and DC.


E 6013E 35 A RR 12E 46-MR-3M-Ø-UDE 43 11 RR 8E 43 11 RR 8

480

500

480

480

470

380

500

530

560

560

530

530

440

570

27

28

28

25

25

25

28

C: 0.08

Si: 0.40

Mn: 1.00

Heavy coated basic electrode producing low tensile strenght weld metal with excellent toughness values. It is suitable for welding restrained structural members and large weld cross sections. Suitable for unalloyed and low alloy steels with high carbon content with low weldability. Also suitable for buffer layer applications before hardfacing and for welding of cast irons with high preheat.

0ºC : 55J

0ºC : 55J

0ºC : 70J

-20ºC : 40J

20ºC : 100J

-20ºC : 60J

20ºC : 60J

20ºC : 70J

-30ºC : 100J

ESB 40AWS/ASME SFA-5.1EN ISO 2560 - AGOST 9466 - 75

E 7016E 42 3 B 42 H10E 50-ANO-TM50-Ø-UD

Don’t redry.

Don’t redry.

1100C

1 Hour

1100C

1 Hour

1100C

1 Hour

1100C

1 Hour

3500C

2 Hour

Re-dryinginformation(if needed)

STICK ELECTRODES

Typical Chemical

Analysis (%)



EnergyISO-V(J)



ElongationA5 [%]


Positions

C: 0.08

Si: 0.60

Mn: 1.00

Heavy coated, rutile type high efficiency electrode having a weld metal recovery of appx. 165%. Is prefered for economically filling of large weld sections and long fillets. Produces very smooth, concave and clean welds, merging into base metal without undercuts. Suitable for welding prepainted and galvanized plates. Easy arc striking and restriking. Slag is self-releasing in most cases.

ESH 160RAWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 7024E 42 A RR 73E 50-A-2-Ø-UDE 51 32 RR 11 160E 51 32 RR 160 11

C: 0.10

Si: 0.40

Mn: 0.90

Heavy coated, rutile type high-efficiency electrode having a weld metal recovery of approx. 180 %. It is suited to produce long fillet welds and economically filling-up large weld sections. The core wire diameters, deviating from standart diameter, are so calculated as to produce definite throat thickness (a=3 to 6 mm). Relatively low current intensities and short burn-off times. Exhibits good welding properties.

ESH 180RAWS/ASME SFA-5.1EN ISO 2560 - ADIN 1913TS 563

E 7024E 38 A RR 73E 51 11 RR 11 180E 38 0 RR 73

2

MILD STEELS

C: 0.08

Si: 0.30

Mn: 1.00

Multi-purpose electrode suitable for structural steelwork, workshop and maintenance welding. Smooth and clean welds, blending into base metal without undercuts. Excellent gap bridging properties. The double covering of this electrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds are of X-ray quality.

ESB 42AWS/ASME SFA-5.1EN ISO 2560 - ADIN 8529GOST 9466 - 75TS 563

E 7016-H8E 42 4 B 22 H10E Y 42 53 Mn BE 50-ANO-TM50-Ø-UDE 51 53 B 26 (H)

C: 0.08

Si: 0.40

Mn: 1.20

Mn: 1.20

Basic electrode for producing tough and crack-free welded joints even on steels having a carbon content of up to 0.4 %. Weld metal recovery amounts to approx. 120 %. Good operating characteristics, also in root pass and positional welding. Weld metal exhibits good toughness properties down to -60°C. Suitable to use in welding of dynamically loaded machinery, steel construction, bridge, pipe and pipe line construction, tank, pressure vessel and shipbuilding. Electrode is suitable for depositing buffer layers on higher carbon steels. Welds are of X-ray quality.

ESB 50AWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 7018-H8E 42 3 B 42 H10E 50-A-02-SZSM-Ø-UDE 51 54 B 10E 51 54 B 10 (H)

C: 0.06

Si: 0.50

Mn: 1.00

Mn: 1.00

Multi-purpose electrode for assembly work, workshop and maintenance welding, approved for rail joint welding. Smooth and clean welds, merging into base metal without undercuts. Good gap bridging properties. Owing to its double covering, electrode has a stable and concentrated arc and is suited for AC welding. Good suitability for root pass and positional welding. Welds are of X-ray quality.


E 7016-H8E 38 2 B 12 H10E 50-ANO-TM50-Ø-UDE 51 43 B (R) 10E 51 43 B 26 (H)

C: 0.07

Si: 0.40

Basic electrode exhibiting tough and crack-free welded joints. Suitable for welding on dynamically loaded structures, shipbuilding, tank and boiler productions. Weld metal recovery is appx. 115 %. Smooth and clean welds merging into base metal without undercuts. Good gap bridging properties. Welds are of X-ray quality. It is suited for depositing buffer layers on higher carbon steels.


E 7018-H8E 42 3 B 42 H10E 50-A-02-SZSM-Ø-UDE 51 54 B 10E 51 54 B 10 (H)

1100C

1 Hour

1100C

1 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

530

460

500

500

480

500

500

560

530

560

570

550

570

580

27

25

28

28

27

26

26

C: 0.08

Si: 0.30

Electrode producing tough and crack-free welded joints, also suite for welding steels having a carbon content of up to 0,6 %. The weld metal has a very low hydrogen content and is resistant to ageing. Electrode approved for rail joint welding. Very good gap bridging properties. Owing to its double covering (up to 3,2 mm), electrode features a stable and concentrated arc and is therefore well-suited to positional welding. Suitable to use in welding of dynamically loaded machinery, steel construction, bridge, pipe and pipe line construction, tank, pressure vessel and shipbuilding. Welds are of X-ray quality.


E 7018-1-H4E 42 6 B 42 H5E 50-A-02-SZSM-Ø-UDE SY 42 76 Mn BE 51 55 B 26 (H)

20ºC : 50J

20ºC : 50J

-40ºC : 70J

-30ºC : 100J

-20ºC : 50J

-30ºC : 80J

-40ºC : 75J

-46ºC : 80J

-60ºC : 65J


STICK ELECTRODES

Typical Chemical

Analysis (%)



EnergyISO-V(J)



ElongationA5 [%]


Positions

3

MILD STEELS

C: 0.10

Si: 0.20

Mn: 0.50

Covered electrode for welding unalloyed and low-alloy steels cellulosic covering.

ESC 60AWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 6010E 35 2 C 21E 46A-3-Ø-UDE 43 43 C 4E 43 43 C 4

C: 0.10

Si: 0.20

Mn: 0.50

Mo: 0.50

Medium coated cellulosic type electrode for welding in vertical down technique. Due to it's high penetration, it is suitable for root pass and build up passes in the vertical down direction. Well-suited for welding high strength unalloyed and low alloy steels in shipbuilding, storage vessels, boilers, pipeline constructions and assembly works. DCEN (-) is recommended for root passes.

ESC 70AWS/ASME SFA-5.5EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 7010-A1E 42 2 Mo C 21E 46A-3-Ø-UDE 51 43 C 4E 51 43 C 4

C: 0.10

Si: 0.40

Mn: 1.10

Mo: 0.30


ESC 70GAWS/ASME SFA-5.5EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 7010-GE 42 2 C 21E 50A-3-Ø-UDE 51 43 C 4E 51 43 C 4

C: 0.12

Si: 0.20

Mn: 0.50

Mo: 0.40

Covered electrode for welding MILD STEELS (cellulosic covering).

ESC 70PAWS/ASME SFA-5.5EN ISO 2560 - AGOST 9467 - 75

E 7010-A1E 42 2 Mo C 21E 50A-3-Ø-UD

C: 0.10

Si: 0.20

Mn: 1.00

Ni: 0.70


ESC 80GAWS/ASME SFA-5.5EN ISO 2560 - AGOST 9467 - 75

E 8010-GE 42 3 1Ni C 21E 60A-3-Ø-UD

C: 0.13

Si: 0.25

Covered electrode for welding mild steels (cellulosic covering).

ESC 80PAWS/ASME SFA-5.5EN ISO 2560 - AGOST 9467 - 75

E 8010-GE 42 3 1Ni C 21E 60A-3-Ø-UD

Don’t redry.

Don’t redry.

Don’t redry.

Don’t redry.

Don’t redry.

Don’t redry.

Don’t redry.

470

475

500

590

500

470

475

530

550

560

680

570

560

535

26

25

26

20

24

22

25

C: 0.13

Si: 0.30

Mn: 0.60

ESC 60PAWS/ASME SFA-5.1EN ISO 2560 - AGOST 9467 - 75DIN 1913TS 563

E 6010E 35 2 C 21E 46A-3-Ø-UDE 43 43 C 4E 43 43 C 4

-20ºC : 60J

-30ºC : 50J

-20ºC : 70J

-30ºC : 50J

-20ºC : 70J

-30ºC : 60J

-20ºC : 60J

-30ºC : 50J

-20ºC : 60J

-30ºC : 50J

-30ºC : 70J

-20ºC : 60J

-30ºC : 40J

Covered electrode for welding MILD STEELS (cellulosic covering).

Mn: 0.60

Cr: 0.03

Ni: 0.60

Mo: 0.08


Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

Fill Pass.

Root Pass.

STICK ELECTRODES

Typical Chemical

Analysis (%)



EnergyISO-V(J)



ElongationA5 [%]


Positions

4

LOW ALLOY STEELS

Electrode producing weld metal resistant to atmospheric corrosion, employed for welding similar weathering steels. Tough weld metal, suited for joining thicker plate sections. Owing to its double covering (up to 3,2 mm), electrode has a stable and concentrated arc, rendering it suitable for positional welding. Welds are of X-ray quality.

EM 140AWS/ASME SFA-5.5EN ISO 2560 - ADIN 8529

E 7018-G H4E 42 4 Z B 42E Y 38 54 1 Ni Cu B

C: 0.06

Si: 0.40

Mn: 1.00

Ni: 1.00

Cu: 0.45

-60°C Heavy coated basic type electrode producing tough and crack-free welded joints. Suitable to use in welding low alloy high strength steels, fine grained structural steels and creep resistant steels. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Owing to it's double covering, the electrode features a stable and concentrated arc, making it well-suited for positional welding (up to 3.25 mm). Welds are of X-ray quality.

EM 165AWS/ASME SFA-5.5EN 757DIN 8529JIS Z 3212

E 9018-G H4E 55 5 Mn1NiMo B T 42 H5E SY 55 75 Mn1NiMo B H5D 5816

C: 0.07

Si: 0.30

Mn: 1.50

Mo: 0.40

Ni: 1.00

C: 0.07

Si: 0.20

Mn: 1.20

Ni: 2.50

Cu: 0.10

Heavy coated basic type electrode for welding low alloy high strength steels, particularly copper containing steels which are resistant to atmospheric corrosion (weathering steels). Due to it's high crack resistance under difficult operating conditions such as dynamic loads, high and low enviromental temperatures, it is suitable for use in steel constructions, bridge, machinery, pressure vessels, tanks, boiler production, shipbuilding and in their root pass applications.

EM 150WAWS/ASME SFA-5.5EN ISO 2560 - ADIN 8529JIS Z 3214

E 8018-W2E 42 6 1Ni B 42E Y 42 76 1 Ni BDA 5816W

Heavy coated basic type electrode for welding low alloy high strength steels.


E 8018-C3E 46 6 1Ni B 42E Y 46 76 1 Ni B

C: 0.06

Si: 0.30

Mn: 1.10

Mo: 1.00

Basic type heavy coated iron powder electrode for welding low alloy high strength steels and fine grained structural steels. Produces tough and crack-free welded joints. Due to it's high crack resistance under difficult conditions such as dynamic loads and service temperatures between -60°C and + 450°C, it is suitable for use in steel constructions, bridge, machinery, pressure vessels, tanks, boiler production, shipbuilding and in their root pass applications.


E 8018-GE 50 6 Mn1Ni B 42E Y 50 76 Mn1Ni B

Heavy coated basic type electrode for welding low alloy high strength steels and fine grained structural steels. Electrode produces tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Due to its double covering (up to 3,2 mm), the electrode features a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality. t

EM 170AWS/ASME SFA-5.5EN ISO 2560 - ADIN 8529JIS Z 3212

E 9018-G H4E 50 6 Mn1Ni B 42 H5E Y 50 75 Mn1Ni B 42 H 5D 5816

C: 0.06

Si: 0.30

Mn: 1.80

Ni: 0.70

C: 0.08

Si: 0.30

Mn: 1.40

Ni: 0.80

Heavy coated basic type electrode for welding fine grained structural steels and especially cryogenic steels. Electrode produces tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Owing to high crack resistance under difficult conditions such as dynamic loads and low service temperatures. It is suitable for use in welding of storage tanks and piping which are subjected to low temperatures up to -80°C. Due to it's double covering (up to 3,2 mm), the electrode features a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality.


E 8018-C1 H4E 46 6 2 Ni B 42 H5E SY 42 87 2 Ni B H5

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

>380

500

520

560

570

530

550

500-600

600

580

620

650

620

630

>25

24

22

22

20

21

24

20ºC : 200J

-40ºC : 80J

-60ºC : 60J

-60ºC : 60J

-60ºC : 60J

-60ºC : 60J

-60ºC : 60J

-60ºC : 60J

C: 0.06

Si: 0.50

Mn: 1.00

Ni: 0.80

Cu: 0.50

Cr: 0.50


STICK ELECTRODES

Applications and PropertiesProducts NameStandards

Typical Chemical

Analysis (%)


ImpactEnergyISO-V(J)



ElongationA5 [%]


Positions

5

LOW ALLOY STEELS

C: 0.06

Si: 0.30

Mn: 1.60

Mo: 0.40

Ni: 2.00

Heavy coated basic type electrode for welding fine grained structural steels and especially cryogenic steels. Electrode produces tough and crack-free welded joints. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Owing to high crack resistance under difficult conditions such as dynamic loads and low service temperatures, it is suitable for use in welding of storage tanks and piping which are subjected to low temperatures up to -150°C. Due to it's double covering (up to 3,2 mm), the electrode features a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality.

EM 172AWS/ASME SFA-5.5EN ISO 2560 - A

E 8018-C2E 46 6 3Ni B 42

Heavy coated basic type electrode producing tough and crack-free welded joints. Suitable to use in welding fine grained structural steels. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Due to its double covering (up to 3,2 mm), the electrode features a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality. If normalizing is required after welding, EM 176 should be used.

EM 175AWS/ASME SFA-5.5EN 757DIN 8529

E 10018-G H4E 69 4 Mn2NiCrMo B 42 H5E Y 69 75 Mn2NiCrMo B H5

C: 0.08

Si: 0.30

Mn: 1.00

Ni: 3.50

Heavy coated basic type electrode for producing weld joints which require normalizing + tempering after welding. Weld deposit is tough and crack-free and has a low hydrogen content. Welds are of X-ray quality.

EM 176AWS/ASME SFA-5.5EN 757DIN 8529JIS Z 3212

E 9018-GE 62 6 Mn2NiMo B42E Y 50 75 Mn1Ni B H5D 5816

C: 0.06

Si: 0.40

Mn: 1.50

Mo: 0.40

Ni: 2.00

Cr: 0.50

Heavy coated basic type electrode producing tough and crack-free welded joints. Suitable to use in welding fine grained structural steels. Weld deposit is of extremely high metallurgical purity and very low hydrogen content. Due to it's crack resistance even under difficult operating conditions such as dynamic loads, high and low environmental temperatures, it is suitable for use in steel constructions, pressure vessels, tanks, boiler and special fabrications and in their root pass applications with safely. Due to it's double covering (up to 3,2 mm), the electrode features a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality.


E 11018-G H4E 69 6 Mn2NiCrMo B 42 H5E Y 69 75 Mn2NiCrMo B H5

C: 0.06

Si: 0.30

Mn: 1.50

Mo: 0.40

Ni: 2.00

Cr: 0.50

C: 0.07

Si: 0.20

Mn: 1.60

Mo: 0.40

Ni: 2.20

Cr: 0.40

500

630

720

700

570

720

800

850

22

18

18

>18

-60ºC : 50J

-60ºC : 50J

-40ºC : 50J

-60ºC : 50J

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

C: 0.08

Si: 0.30

Mn: 0.60

Mo: 0.50

C: 0.08

Si: 0.40

Mn: 0.80

Mo: 0.50

Electrode for welding creep resistant steels employed in the fabrication of pressure vessels, boilers and pipes, subjected to operating temperatures of up to +500°C. Owing to its double covering (up to 3,2 mm), electrode has a stable and concentrated arc, rendering it well-suited for positional welding. Welds are of X-ray quality. Preheating, interpass temperature and post-weld heat treatment shall be done according to base metal used.

EM 202AWS/ASME SFA-5.5EN ISO 3580-ADIN 8575JIS Z 3223GOST 9467

E 7018-A1 H8E Mo B 42 H10E Mo B 26DT 1218İ-09 M

Electrode for welding creep resistant steels employed in the construction of pressure vessels, boilers and pipes, subjected to operating temperatures of up to +550°C. Easy arc striking and restriking. Very smooth and clean welds, blending into base without undercuts. Preheating, interpass temperature and post-weld heat treatment shall be done according to base metal used.

EM 201AWS/ASME SFA-5.5EN ISO 3580-ADIN 8529

E 8013-GE Mo R 12E Mo R 22

520

510

570

590

26

25

20ºC : 125J

20ºC : 80J

3500C

2 Hour

1100C

1 Hour

Heavy coated basic type electrode for welding low alloy high strength steels, particularly fine grained structural steels. Due to it's crack resistance even under difficult operating conditions such as dynamic loads, high and low environmental temperatures, it is suitable for use in steel constructions, pressure vessels, tanks, boiler and special fabrications such as submarines and ships where military specifications are required. It can also be used for root pass applications of these constructions with safely.


E 11018-ME 69 6 Mn2NiCrMo B 42 H5EY 69 75 Mn2NiCrMo B 700 780 23 -50ºC : 50J


3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

STICK ELECTRODES

6

LOW ALLOY STEELS

C: 0.07

Si: 0.30

Mn: 0.80

Mo: 0.50

Cr: 1.00

Electrode for welding creep resistant steels employed in the fabrication of pressure vessels, boilers and pipes, subjected to operating temperatures of up to +570°C. Due to its double covering (up to 3,2 mm), electrode features a stable and concentrated arc, rendering it well-suited for root pass and positional welding. Welds are of X-ray quality. Preheating, interpass temperature and post-weld heat treatment shall be done according to base metal used.

EM 212AWS/ASME SFA-5.5EN ISO 3580-ADIN 8575GOST 9467JIS Z 3223

E 8018-B2 H8E CrMo1 B 42 H10E CrMo1 B 20 +İ-09 X1MDT 2318

C: 0.08

Si: 0.30

Mn: 0.60

Mo: 1.00

Cr: 2.30

Basic type heavy coated electrode for welding creep resistant and high- pressure hydrogen resistant steels used in construction of pressure vessels, boiler and piping subjected to operating tempetarures up to 600°C. Owing to its double covering the electrode has a stable and concentrated arc, thus being well suited for root pass and positional welding. Welds are of X-ray quality. Preheating, interpass temperature and post-weld heat treatment should be done in accordance with base metal to be welded.

EM 222AWS/ASME SFA-5.5EN ISO 3580-ADIN 8575GOST 9467JIS Z 3223

E 9018-B3E CrMo2 B 42 H10E CrMo2 B 42 H10İ-09 X2M1DT 2418

C: 0.07

Si: 0.70

Mn: 0.80

Mo: 0.60

Cr: 5.50

Basic type electrode for welding creep resistant steels. Weld metal matches the composition of steel grade 12 Cr Mo 19 5 featuring equal resistance to high-pressure hydrogen attack, creep resistance and creep rupture strenght. Typical applications are: petrochemical process plants, hydrocrackers in chemical industries. Suitable to use in pressure vessels and boilers subject to operating temperatures up to 600°C. Preheating, interpass temperature and post weld heat treatment should be done in accordance with base metal to be welded.

EM 235AWS/ASME SFA-5.5EN ISO 3580-ADIN 8575

E 8015-B6E CrMo5 B 42E CrMo5 B 20

Basic type electrode for welding cementation steels and 1% Cr, 2.5% Ni 0.7% Mo containing steels and cast steels. Suitable to use in machine building and construction of apparatus, as well as for repair welding of components made of similar steels grades. Preheating, interpass temperature and post-weld heat treatment should be done in accordance with base metal to be welded.

EM 243AWS/ASME SFA-5.5 E 12018-G

C: 0.08

Si: 0.30

Mn: 0.60

Mo: 0.70

Ni: 2.50

Cr: 1.00

Basic type electrode for welding hot work tool steels and cast steels with similar composition, which are subjected to high temperatures up to 550-600°C. It is also suitable for surfacing purposes and hardfacing of these steels. Preheating, interpass temperature and post-weld heat treatment should be done in accordance with base metal to be welded.


C: 0.07

Si: 0.80

Mn: 0.90

Mo: 0.50

Cr: 3.00

V: 0.50

W: 0.60

580

560

540

780

760

700

650

640

600

850

870

850

24

20

25

18

18

15

Basic type electrode for welding and building of Cr-Mo- V containing steels and cast steels with similar composition. Suitable to use in machine building and construction of apparatus, as well as for repair welding of components made of similar steels grades. Preheating, interpass temperature and post-weld heat treatment should be done in accordance with base metal to be welded.

20ºC : 100J

-20ºC : 50J

20ºC : 100J

20ºC : 80J

20ºC : 50J

-

EM 251 C: 0.08

Si: 0.90

Mn: 0.60

Cr: 1.40

Ni: 0.08

Mo: 1.10

Cu: 0.15

V: 0.55

C: 0.07

Si: 0.40

Mn: 0.60

Mo: 0.50

Cr: 1.00

Electrode for welding creep resistant steels employed in the fabrication of pressure vessels, boilers and pipes, subjected to operating temperatures of up to +550°C. Easy arc striking and restriking. Very smooth welds, blending into base metal without undercuts. For thick sections basic covered EM 212 shall be preferred. Preheating, interpass temperature and post-weld heat treatment shall be done according to base metal used.

EM 211AWS/ASME SFA-5.5EN ISO 3580-ADIN 8575GOST 9467

E 8013-GE CrMo1 R 12E CrMo1 R 22İ-09 X1M

530 610 26 20ºC : 110J1 Hour

1100C

1 Hour

Typical Chemical

Analysis (%)



EnergyISO-V(J)



ElongationA5 [%]


Positions


STICK ELECTRODES

7

LOW ALLOY STEELS

Typical Chemical

Analysis (%)





ElongationA5 [%]


3500C

2 HourElectrode for welding low alloy steels.

EM 255EN ISO 3580-ADIN 8575GOST 9467

E CrMoV1 B42 H10E CrMoV 1 B 20 +İ-09 X 1 M Ô

C: 0.10

Si: 0.40

Mn: 1.00

Mo: 1.00

Cr: 1.20

V: 0.20

550 630 18 20ºC : 50J

Basic covered electrode for welding high temperature creep resistant steels type 9 Cr-1Mo-V-Nb-N steels with operating temperatures of up to 650°C. Electrode is particularly suited for welding thick walled cast steel components, which are subjected to tempering of 8 hours at 740°C.

EM 290AWS/ASME SFA-5.5TS EN ISO 3580-ADIN 8575

~ E 9018-B9-H8~ E CrMo9 B 42 H10~ E CrMoVNb9 B 20 +

C: 0.10

Si: 0.40

Mn: 1.00

Mo: 1.00

Ni: 0.10

Cr: 9.00

V: 0.20

Nb: 0.50

Basic covered electrode for welding high temperature creep resistant steels type 9 Cr-1Mo-V-Nb-N steels with operating temperatures of up to 650°C.


C: 0.10Si: 0.20Mn: 1.10Mo: 0.50Cr: 9.00V: 0.20W: 1.70Nb: 0.05Co: 1.00

C: 0.03

550

550

>530

700

730

710

17

17

22Basic covered electrode for welding high temperature creep resistant steels type 9 Cr-1Mo-V-Nb-N steels with operating temperatures of up to 650°C.

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

EM 291AWS/ASME SFA-5.5TS EN ISO 3580-A

E 9018-B9 H4E CrMo91 B 42 H5

Si: 0.20Mn: 0.90Mo: 1.00Ni: 0.80Cr: 9.00V: 0.30W: 0.04Nb: 0.05

20ºC : 75J

20ºC : 70J

-20ºC : 27J

20ºC : 70J

-20ºC : 27J


Positions


STICK ELECTRODES

8

STAINLESS STEELS

Typical Chemical

Analysis (%)



C: 0.13

Si: 0.50

Mn: 5.00

Cr: 19.00

Ni: 9.00


Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists of austenitic Cr-Ni-Mn steel with possible small amounts of delta ferrite. It is non-scaling up to +850°C. The weld metal is highly crack resistant and therefore suited to joining difficult to weld steels and depositing stress relaxing buffer layers on crack sensitive base metal or underneath hardfacing deposits. Weld metal work hardens. Highest operating temperature for dissimilar steel joints is +300°C. Use with DCEP.

EI 307 BAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

~E 307-15E 18 8 Mn B 22E 18 8 Mn B 20İ-10 X 20 H 9 Ã 6 C

C: 0.15

Si: 0.80

Mn: 6.00

Cr: 19.00

Ni: 9.00

C: Max 0.03

Si: 0.70

Mn: 0.80

Cr: 19.00

Ni: 10.00

High efficiency electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists of austenitic Cr-Ni-Mn steel with possible small amounts of delta ferrite. It is non-scaling up to +850°C. The weld metal is highly crack resistant and therefore suited for joining difficult to weld steels and depositing stress relaxing buffer layers on crack sensitive base metal or underneath hardfacing deposits. Weld metal work hardens. Possible to use equally well both with AC and DC. High current carrying capacity due to it's low alloy steel core wire. Highest operating temperature for dissimilar steel joints is +300°C.

EIS 307AWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

~E 307-16E 18 8 Mn B 12E 18 8 Mn MP B 26 160İ-10 X 20 H 9 Ã 6 C

C: 0.08

Si: 0.50

Mn: 1.50

Cr: 19.00

Mo: 2.50

Ni: 9.00

Electrode particularly designed for welding armour plates, dissimilar steels and for surfacing purposes. The weld metal consists of austenitic Cr-Ni-Mn-Mo stainless steel. It features high resistance to cracking caused by impact and high temperature and is therefore indicated for difficult to weld steels and depositing stress relaxing buffer layers on crack sensitive base metal or beneath hardfacing deposits. Use with DCEP. No pre-heat or post welding heat treatment is needed when welding armour plates. Interpass temperature should not exceed 120°C. Shall be used with shortest possible stick-out distance, at 90° angle to the work piece.

EI 308MoAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E 308Mo-15E 20 10 3 B 22E 20 10 3 B 20İ-06 X 19 H 11 Ã 2 M 2

Electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an extra low carbon content, as well as stainless or heat resisting chromium steels or cast steels. Suitable for welding stainless steel tanks, valves, pipes and linings in chemical, food industries. For operating temperatures of up to +350°C, non-scaling up to +800°C. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

EI 308LAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E 308L-16E 19 9 L R 12E 19 9 L R 26İ-04 X 20 H 9

C: 0.10

Si: 0.90

Mn: 6.00

Cr: 18.00

Ni: 9.00

High efficiency electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists of austenitic Cr-Ni-Mn steel with possible small amounts of delta ferrite. It is non-scaling up to +850°C. The weld metal is highly crack resistant and therefore suited for joining difficult to weld steels and depositing stress relaxing buffer layers on crack sensitive base metal or underneath hardfacing deposits. Weld metal work hardens. Possible to use equally well both with AC and DC. High current carrying capacity due to it's low alloy steel core wire. Highest operating temperature for dissimilar steel joints is +300°C. In the case of higher temperatures, use ENI 422 electrodes.

EI 307RAWS/ASME SFA-5.4EN 1600DIN Material Number

~E 307-16E 18 8 Mn R 221.4370

C: 0.06

Si: 0.80

Mn: 0.80

Cr: 19.00

Ni: 10.00

600

620

690

600

650

600

35

35

40

38

40

40

Rutile type stainless steel electrode for welding 18Cr/8Ni austenitic stainless steels to mild steels and low alloyed steels and also for surfacing applications on such steels. Weld metal deposit is austenitic-ferritic stainless steels. High efficiency electrode with 160% metal recovery. Possible to use equally well both with AC and DC. High current carrying capacity, since core wire is not made of stainless steel.


E 308-16E 19 9 R 52E 19 9 MPR 26 160İ-07X20 H9

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

20ºC : 70J

20ºC : 70J

20ºC : 70J

20ºC : 80J

20ºC : 70J

20ºC : 65J

3500C

2 Hour

C: 0.03

Si: 0.90

Mn: 1.00

Cr: 24.00

Ni: 13.00

Electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weld metal consists of austenite with approx. 15% delta-ferrite. Claddings on unalloyed and low alloy steels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300°C. In case of higher temperatures use ENI 422 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely ripped bead surface, easy slag removal, easy arc striking and restriking.

EI 309LAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052DIN Material Number

E309L-16E 23 12 L R 12E 23 12 L R 23İ-10 X 25 H13 Ã 6 Á1.4332

600 35 20ºC : 60J


Positions


ElongationA5 [%]


STICK ELECTRODES

9

STAINLESS STEELS

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

C: 0.10

Si: 0.80

Mn: 0.80

Cr: 23.00

Ni: 12.00

C: 0.10

Si: 0.50

Mn: 1.50

Cr: 25.00

Ni: 20.00

C: 0.10

Si: 0.30

Mn: 2.00

Cr: 25.00

Ni: 20.00

High-efficiency electrode for welding dissimilar steels (ferritic to austenitic steels) and depositing austenitic stainless claddings. Weld metal recovery of 160 %. The austenitic weld metal has a delta-ferrite content of approx. 15 %. Claddings on unalloyed steels are already corrosion resistant in the first layer. Highest operating temperature for dissimilar steel joints is +300°C. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal. High current carrying capacity, since core wire is not made of stainless steel.

EIS 309MoAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E 309Mo-16E Z 23 12 2 R 53E 23 13 2 MPR 36 160İ-10 X 25 H13 Ã 2

C: 0.03

Si: 0.90

Mn: 0.70

Cr: 22.50

Mo: 2.50

Ni: 13.50

Rutile type stainless steel electrode for welding of heat resistant 22Cr/12Ni austenitic stainless steels to mild steels and low alloyed steels and also for surfacing applications on such steels. Weld metal deposit is austenitic-ferritic stainless steels. High efficiency electrode with 160% metal recovey. Possible to use equally well both with AC and DC. High current carrying capacity, since core wire is not made of stainless steel.


E 309-16E Z 23 12 R 52E 22 12 MPR 26 160İ-10 X 25 H13 Ã 2 Á

C: 0.04

Si: 0.80

Mn: 1.00

Cr: 22.00

Mo: 2.50

Ni: 12.00

Electrode for welding heat resisting chromium and chromium-nickel steels as well as cast steels. Used with DCEP. Weld metal deposit is fully austenitic stainless steel. Suitable for service temperatures up to 1200°C and non-scaling up to +1250°C. Exhibits high charpy impact energy at low temperatures. Weld metal is not corrosion resistant to sulphurous combustion gases.

EI 310BAWS/ASME SFA-5.4EN 1600DIN 8556

E 310-15E 25 20 B 32E 25 20 B 20

Electrode for welding heat resisting chromium and chromium-nickel steels as well as cast steels. Possible to use equally well both with AC and DC. Weld metal deposit is fully austenitic stainless steel. Suitable for service temperatures up to +1200°C and non-scaling up to +1250°C. Exhibits high charpy impact energy at low temperatures. Weld metal is not corrosion resistant to sulphurous combustion gases.

EI 310AWS/ASME SFA-5.4EN 1600DIN 8556

E 310-16E 25 20 R 32E 25 20 R 26

Electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weld metal consists of austenite with approx. 15% delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300C. In the cases of higher temperatures, use ENI 422 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely ripped bead surface, easy slag removal, easy arc striking and restriking.

EI 309MoLAWS/ASME SFA-5.4EN 1600DIN 8556DIN Material Number

E 309 MoL-16E 23 12 2 L R 12E 23 12 2 L R 231.4459

C: 0.10

Si: 1.00

Mn:1.00

Cr: 29.00

Ni: 10.00

600

600

590

600

600

750

30

30

33

30

30

25

Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite and is non-scaling up to +1100°C. It features high resistance to cracking and is therefore suited for joining difficult to weld steels and depositing stress-relaxing buffer layers on crack sensitive base metals. Suitable for welding galvanized steel plates. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal.

EI 312AWS/ASME SFA-5.4EN 1600DIN 8556

E 312-16E 29 9 R 12E 29 9 R 26

20ºC : 50J

20ºC : 70J

20ºC : 100J

20ºC : 50J

20ºC : 70J

20ºC : 50J

3500C

2 Hour

Electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an extra low carbon content. For operating temperatures of up to +400°C. Especially suitable for welding of stainless steel chemical tanks and pipes in chemical, textile, paint, paper industries. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

EI 316LAWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E316L-16E 19 12 3 L R 32E 19 12 3 L R 26İ-02 X 20 H14 Ã 2 M 2

C: 0.03

Si: 0.80

Mn: 1.00

Cr: 19.00

Mo: 2.50

Ni: 12.00

600 35 20ºC : 70J

Typical Chemical

Analysis (%)





Positions


ElongationA5 [%]


STICK ELECTRODES

10

STAINLESS STEELS

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

Electrode for welding stabilized austenitic stainless Cr-Ni-Mo steels and cast steels. For operating temperatures up to +400°C. Suitable for welding of stainless steel tanks, valves and pipes in chemical, textile, paint and paper industries. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine-droplet metal transfer, good wash-in of joint sides, easily removable slag.

EI 318AWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E 318-16E 19 12 3 Nb R 32E 19 12 3 Nb R 26İ-09 X 19 H10 Ã 2 M 2 Á

C: 0.03

Si: 0.30

Mn: 1.80

Cr: 18.00

Mo: 2.60

Ni: 12.00

C: 0.06

Si: 0.50

Mn: 0.80

Cr: 12.00

Mo: 0.50

Ni: 4.00

C: 0.05

Si: 0.70

Mn: 0.80

Cr: 19.00

Mo: 2.50

Ni: 12.00

Rutile type stainless steel electrode for welding 19Cr/12Ni/2-3Mo austenitic stainless steels to mild steels and low alloyed steels and also for surfacing applications on such steels. Weld metal deposit is austenitic-ferritic stainless steels. High efficiency electrode with 160% metal recovery. Possible to use equally well both with AC and DC. High current carrying capacity, since core wire is not made of stainless steel.

EIS 316AWS/ASME SFA-5.4EN 1600DIN 8556

E 316-16E 19 12 2 R 53E 19 12 2 MPR 26 160

C: 0.06

Si: 0.70

Mn: 0.80

Cr: 19.00

Ni: 12.00

Mo: 2.50

Nb: 0.35

Electrode for welding austenitic stainless Cr-Ni-Mo steels and cast steels, having a low carbon content. For operating temperatures up to +400°C. Especially suitable for welding of stainless steel chemical tanks and pipes made of low carbon austenitic 19Cr/12Ni/2-3Mo stainless steels,inchemical, textile, paint, paper industries. Used with DCEP.

EI 316LBAWS/ASME SFA-5.4EN 1600DIN 8556

E 316L-15E 19 12 3 LB 42E 19 12 3 LB 20

C: 0.06

Si: 0.80

Mn: 0.80

Cr: 19.00

Nb: 0.35

Ni: 10.00

Electrode for welding stabilized austenitic stainless Cr-Ni steels, and cast steels, as well as stainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +400°C, non-scaling up to +800°C. Especially suitable for welding of stainless steel tanks, valves and pipes in milk, beverage, food and chemical industries. Possible to use equally well both with AC and DC. Easy arc striking and restriking. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag.

EI 347AWS/ASME SFA-5.4EN 1600DIN 8556GOST 10052

E 347-16E 19 9 Nb R 32E 19 9 Nb R 26İ-08 X 20 H9 Ã 2 Á

C: 0.06

Si: 0.50

Mn: 0.80

Cr: 13.00

Ni: 0.70

Basic type stainless steel electrode with high recovery, for welding of stainless and heat resistant chromium steels or cast steels having chromium of approx. 13%. Deposits martensitic stainless steel weld metal. Also suitable for corrosion and abrasion resistant surfacing welds (contact surfaces of gas, water and steam fittings) subjected to operating temperatures up to 450°C. Weld metal is non-scaling up to 850°C. Use with DCEP. Depending on type of base metal and wall thickness, preheating and interpass temperatures from 100 to 400°C and tempering at 650 to 750°C are advisable.


E 410-15E Z 13 1 B 42E 13 1 MPB 20 +I-12 X 13

600

600

620

600

730

850

32

35

35

35

22

17

Basic type stainless steel high recovery electrode, for welding of 12-14% Cr and 3-4% Ni stainless and heat resistant chromium steels or cast steels. Deposits martensitic stainless steel weld metal. Also suitable for corrosion and abrasion resistant surfacing welds (contact surfaces of gas, water, sea water and steam fittings). Used with DCEP. For wall thickness over 10 mm preheating to max. 150°C and after welding tempering or normalizing + tempering are recommended, especially in joint welding a buffer layer with EI 312 or EIS 307 electrode is advisable.

20ºC : 70J

20ºC : 65J

20ºC : 70J

20ºC : 70J

20ºC : 50J

20ºC : 47J

EIS 410NiMoAWS/ASME SFA-5.4EN 1600DIN 8556

E 410NiMo-15E 13 4 B 42E 13 4 MPB 20 +

700 25

Electrode for welding dublex (ferritic-austenitic) stainless Cr-Ni-Mo steels. Suitable also for welding dublex stainless steels to carbon steels. The delta-ferrite content of the as-deposited weld metal amounts to approx. 25 to 35 %. The high-strenght and ductile weld metal exhibits good resistance to pitting, crevice corrosion and stress corrosion cracking in chloride-bearing media. For operating temperatures of up to +250°C. Possible to use equally well both with AC and DC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy arc striking, restriking and slag removal.

20ºC : >47J

-20ºC : >35J

EI 2209AWS/ASME SFA-5.4EN 1600DIN 8556DIN Material Number

E 2209-16E 22 9 3 N L R 12E 22 9 3 N L R 261.4462

C: 0.025

Si: 0.90

Mn: 0.90

Cr: 22.50

Ni: 9.50

Mo: 2.80

Nb: 0.14

3500C

2 Hour

Typical Chemical

Analysis (%)





Positions



ElongationA5 [%]

STICK ELECTRODES

11

ALUMINUM ALLOYS

Typical Chemical

Analysis (%)



ElongationA5 [%]


Al: 99.5


Electrode with special covering for welding aluminium. In welding, hold electrode perpendicularly to workpiece with a short arc.Wall thickness greater than 10 mm and larger workpieces will require preheating from 150°C to 250°C. Since slag residues are corrosive, they must be completely removed from the weld bead. Electrode serves well as consumable in oxyacetylene welding. The covering being hygroscopic, electrodes must be stored in an absolutely dry location, or redried if required.

Welding rod for TIG-welding: TAL 1100 Wire electrode for MIG/MAG welding: MAL 1100

EAL 1100AWS/ASME SFA-5.3DIN 1732TS 9604

E 1100EL-AI 99.5EL-AI 99.5

Electrode with special covering for welding aluminium-silicon cast alloys. In welding, hold electrode perpendicularly to workpiece, with a short arc. Wall thickness greater than 10 mm and larger workpieces will require preheating from 150°C to 250°C. Since slag residues are corrosive, they must be completely removed from the weld bead. Electrode serves wellasconsumable, in oxyacetylene welding. The covering being hygroscopic, electrodes must be stored in an absolutely dry location, or redried if required.


EAL 4047DIN 1732TS 9604

EL-AISI 12EL-AISI2

115

283

>120

75

165

>40

Al: 93.80

Si: 5.20

Fe: 0.80

Cu: 0.20

Al: 87.0

Si: 12.0

Fe: 0.80

Cu: 0.20

26

7

>8

Electrode with special covering for welding aluminium-silicon alloys and for joining dissimilar aluminium alloys. Used with DCEP. In welding, hold electrode perpendicularly to workpiece, with a short arc. Wall thickness greater than 10 mm and larger workpieces will require preheating from 150°C to 250°C. Since slag residues are corrosive, they must be completely removed from the weld bead. Electrode serves well as consumable in oxyacetylene welding. The covering being hygroscopic, electrodes must be stored in an absolutely dry location, or redried if required.


EAL 4043AWS/ASME SFA-5.3DIN 1732TS 9604

E 4043EL-AISi 5EL-AISi 5

1200C

2 Hour

1200C

2 Hour

1200C

2 Hour


Positions

COPPER ALLOYS

Typical Chemical

Analysis (%)


HardnessYield

Strength[N/mm2]


ElongationA5 [%]


Electrode for joining and surfacing of pure copper and alloys. Suitable for surfacing welds on steel. For this application, the initial runs should be welded at the lowest possible amperage. To obtain the typical mechanical properties , preheat the workpiece to 350°C and maintain this heat throughout the welding operation. Clear and easy to observe molten pool, stable arc. Easy slag removal. Possible to use with DCEP.

E CuAWS/ASME SFA-5.6 E Cu Cu: 99.0

Other: 1.0

Basic coated electrode depositing 8% Al containing aluminium bronze weld metal. Suitable for welding aluminium bronze base metals. Also widely used for surfacing of components subjected to metal to metal wear even in corrosive environments (acids, sea water,etc.) Used with DCEP.

Welding rod for TIG-welding: TCU Al 8Wire electrode for MIG/MAG welding: MCU Al 8

E CuAI8AWS/ASME SFA-5.6DIN 1733

E CuAl-A 1EL-CuAl 9

Cu: 91.0

AI: 7.50

Mn: 0.50

Si: 0.50

Fe: 0.50

80

180

130

200

410

290

3

-

-

Electrode for joining and surfacing of pure copper and copper alloys, steel, cast steel, grey cast iron such as piston arms,sprockels,guides, turbine and centrifugal blades, ship screw propellers, motor collectors etc. Suitable for surfacing weld on above materials. For surfacing application, the initial runs should be welded at the lowest possible amperage. To obtain the typical mechanical properties, preheat the workpiece to 350°C and maintain this heat throughout the welding operation. Possible to use both with AC and DC.

E CuSn7AWS/ASME SFA-5.6DIN 1733

E CuSn-CEL-CuSn 7

3500C

2 Hour

3500C

1 Hour

3500C

2 Hour

50 HB

125 HB

110 HB

Cu: 92.0

Sn: 7.0

Other: 1.0


Positions



STICK ELECTRODES

12

NICKEL ALLOYS

Typical Chemical

Analysis (%)





ElongationA5 [%]

Ni: 65.40

Cu: 30.00

Fe: 1.50

C: 0.10

Mn: 2.50


Electrode having monel core wire, designed for joining and surfacing welds of Monel-clad steels. Suitable for joining Monel alloys to steel; weld surfacing of steel with corrosion-resistant Monel coating. The weld metal is free of porosity and resistant to many chemicals. Suitable for applications with working temperatures from -196°C to +450°C. Weld groove preparation and cleaning should be done carefully. Generally welding should be done in horizontal position with short stick-out distance without weaving. Possible to use with DCEP.

ENI 420AWS/ASME SFA-5.11TS EN ISO 14172DIN 1736DIN Material Number

E NiCu-7E Ni 4060EL-Ni Cu 30 Mn2.4366

Basic coated electrode with Ni-Cr-Fe type nickel base deposit. Used for repairing and joining of nickel alloys, 5 - 9% Nickel steels, cryogenic stainless steels down to -196°C, Incoloy 800 and other high temperature steels. For joining dissimilar materials as stainless steels/low alloyed steels, stainless steels/Nickel alloys, buffering of difficult to weld steels. Weld metal deposit is insensitive to cracks, has very good resistance to acids, salts and alkaline solutions, molten salt (e.g. cyanide) in oxidizing and carburization atmospheres (avoid a sulphurous atmosphere). Generally used for welding on oven parts, burners, heat treatment equipment, cement works, moulds, transport and storage tanks of liquid gas. Chemical industries, petrochemical industries, glassworks, civil engineering, repairing and maintenance workshops.

ENI 422AWS/ASME SFA-5.11TS EN ISO 14172DIN 1736DIN Material Number

E NiCrFe-3E Ni 6182EL-Ni Cr 16 Fe Mn2.4620

Ni: >68.00

Fe: 6.00

C: 0.04

Si: 0.40

Mn: 6.00

Cr: 16.50

Mo: 0.20

Nb: 2.00

Hardness

Ni: 62.00

Cr: 15.00

Fe: 9.00

C: 0.07

Mn: 3.70

Si: 0.40

Mo: 6.50

Nb: 1.10

Electrode having a pure nickel core wire and producing Inconel type weld metal which is crack-proof and high resistant against heavy impact at low temperatures. Suitable for fabrication of storage and transportation tanks of liquidified gases such as nitrogen, oxygen, argon, methane, ethylene. Aslo suitable for construction of reactors. Excellent results can be obtained in difficult to weld steels with low weldability. Very high durability to corrosive media at temperatures from -250°C to +1200°C.

ENI 460AWS/ASME SFA-5.11 E NiCrMo-6

320

> 380

410

520

500

> 620

620

720

40

> 35

35

33

Heavy coated, high recovery (170%) surfacing and hard surfacing electrode which gives Nickel-Chromium-Molibdenum alloy weld metal. Weld metal is resistant to abrasion, impact, corrosion and high temperatures. Especially used in welding of hot-work press tools which are subjected to above service conditions. Has a stable arc and weld metal is free of cracks and porosity. So, ENI 424 electrode is also suitable for crack-free welding of parts which are subjected to severe thermal stress and chemical attack. Suitable to use in welding hot-work press tools, forge dies, hot-stripping tools, pump rotors, valves. Preferred to use with DC, electrode in positive (+) and possible to use also in AC. Preheating to 400-500°C is required, depending on the size, shape and chemical analysis of the part to be welded. Welding shall be performed with short stick-out distance, perpendicular to base metal and craters shall be filled well.

2000C

1 Hour

3500C

1 Hour

3500C

2 Hour

3500C

2 Hour

20ºC : 120J

20ºC : > 80J

-196ºC : > 65J

-196ºC : 60J

-

ENI 424AWS/ASME SFA-5.11TS EN ISO 14172DIN 8555

E NiCrMo-4E Ni 6275E 23 UM 200 CZKT

-

-

200 HB

-

Ni: RestFe: 6.50C: 0.02Si: 1.00Mn: 0.50Cr: 15.00Mo: 15.00W: 3.10Co: 1.40


Positions

CAST IRON

Ni: 98.00

Other: 2.00

Typical Chemical

Analysis (%)

Typical Properties of Weld MetalProducts Name

Standards

EC 400NiAWS/ASME SFA-5.15TS EN ISO 1071DIN 8573

E Ni-ClEC Ni-Cl 3E Ni-BG 13

Ni: 98.00

Other: 2.00

EC 402NiAWS/ASME SFA-5.15TS EN ISO 1071DIN 8573

E Ni-ClEC Ni-Cl 3E Ni-BG 21

Hardness

~160 HB

~160 HB

Electrode having a pure nickel core wire, designed for the welding of cast iron with preheat. Suitable for welding grey cast iron, white and grey mallable cast iron, nodular cast iron. For reparing cracked an worn castings or joining cast iron parts to components made of steel, copper and nickel materials. Easy arc striking, stable arc. Weld metal is machinable. Weld short beads (approx. 30 to 50 mm long). For reducing weld residual stresses, hammer peen welds before cooling. Preferably used with DCEP but possible to use also with AC.

Applications and Properties

Electrode having a pure nickel core wire for welding cast iron without or with low preheating (max. +300°C). For repair welding of cracked cast iron parts or joining components made of steel, copper or nickel materials to castings. Electrode suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron. Easy arc striking and restriking, stable arc, smooth bead surface. Weld short beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Preferably used with DCEP but possible to use also with AC.

1500C

1 Hour

1500C

1 Hour


Positions



STICK ELECTRODES

13

CAST IRON

Typical Chemical

Analysis (%)


Standards

Ni: 64.00

Cu: 32.00

Other: 4.00

Ni: 64.00

Cu: 32.00

Other: 4.00

EC 404MoAWS/ASME SFA-5.15TS EN ISO 1071DIN 8573

E Ni Cu-BEC Ni Cu-B3E Ni Cu-BG 13

EC 406MoAWS/ASME SFA-5.15TS EN ISO 1071DIN 8573

E Ni Cu-BEC Ni Cu-B3E Ni Cu-BG 21

Ni: 96.00

C: 1.30

Si: 0.80

Mn: 0.40

Fe: 1.80


E Ni ClEC Ni Cl 3E Ni-G 21

Ni: 55.00

C: 1.00

Si: 0.60

Mn: 0.40

Fe: 43.00

Hardness

~160 HB

~160 HB

~175 HB

~210 HB


Electrode having a nickel-copper core wire for welding cast iron with preheating. Iron admixture from base metal should be kept low. Thus electrode is preferably used for making filler and cover passes or for filling-up shrinkage cavities.It is advisable to "butter" groove faces with ENI 402 electrode. Weld metal closely matches colour of base metal. Easy arc striking and restriking, stable arc. Weld metal is machinable. Weld shortbeads. Well-suited to welding cast iron with lamellar graphite, white, and black heart malleable cast iron, nodular cast iron.

Electrode having a nickel-copper core wire for welding cast iron without or with low preheating (up to +300°C). Iron admixture from base metal should be kept low. Thus, electrode is preferably used for making filler and cover passes of for filling-up shrinkage cavities. It is advisable to "butter" groove faces with EC 402 Ni. Weld metal closely matches colour of base metal .Easy arc sriking and restriking,stable arc, smooth bead surface. Weld metal is machinable. Weld short beads. Well-suited to welding cast iron with lamellar graphite, white and black heart malleable cast iron, nodular cast iron.

Electrode having a nickel core wire, for hot and cold welding on grey cast iron, suitable for welding joints as well as for surfacing. Suitable to use in repair of machine frames, machine housings, machine parts and bearing blocks. The electrode has a very soft, regular fusion, and a quiet and steady arc. It is well suited for positional welding. Very little dilution with the parent metal takes place, resulting in good machinability of the transition area. Preferably is used with DCEN but possible to use with also AC.

Electrode having a nickel-iron core wire for welding cast iron with or without preheating. The weld metal features a low coefficient of thermal expansion and as a result , little shrinkage. It has higher strength properties than pure nickel weld metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc striking and restriking, stable arc, smooth bead. Weld metal is machinable. Weld short beads.


E NiFe-ClEC NiFe-l 3E Ni Fe-G 23

1500C

1 Hour

1500C

1 Hour

1500C

1 Hour

1500C

1 Hour


Positions


STICK ELECTRODES

14

HARD FACING

C: 0.70

Mn: 12.00

Ni: 3.00

Fe: Rest

Basic covered, austenitic manganese steel electrode for wear resisting hardfacing deposits. Weld metal will adopt high hardness by cold-working, it is therefore particularly suited for parts which are subjected mainly to wear caused by heavy impact and shock. During welding, the workpieces should not become too hot and if necessary, be allowed to cool down. When welding large workpieces made of austenitic manganese steel, such as crusher jaw plates, it is advisable to weld them in a water bath. High welding currents and wide-weave beads must be avoided. When building up various layers, it is good practice depositing a buffer layer with EI 307 weld metal. When making joint welds on austenitic manganese steel, it is preferable to use EIS 307 electrodes. Suitable for hardfacing and repair welding of wear resisting parts made of austenitic manganese steel, such as crusher jaw plates, crusher cones, rolls, pulverizing hammers, beating arms and others. Preferably used with DC, electrode in positive (+) pole and also possible to use with AC.

Typical Chemical

Analysis (%)


Applications and PropertiesProducts NameStandards Hardness

EH 245AWS/ASME SFA-5.13DIN 8555DIN EN 14700

E FeMn-AE 7 UM 200 KPE Fe 9

C: 0.17

Si: 0.90

Mn: 0.40

Cr: 2.70

Ni: 0.10

Mo: 0.40

Fe: Rest

C: 0.40

Si: 0.50

Mn: 0.30

Cr: 7.00

V: 0.50

Fe: Rest

C: 0.40

Si: 0.50

Mn: 0.30

Cr: 7.00

V: 0.50

Fe: Rest

Thick basic-covered electrode for producing highly wear resisting hard facing deposits. It is particularly resistant to metal-to-metal wear, impact and shock. Weld metal can be machined only by using sintered hard metal tipped tools. A tough buffer layer using ESB 40 or EI 307 electrodes is solely required in case of very crack sensitive base metal. Even a large number of layers can be deposited without the need of intermediate buffer layers. EH 340 can be welded in all positions, except vertical-down. Suitable for reconditioning of rails, rail crossings and switch points, wearing parts such as dredger parts, polygon edges, bearing surfaces, striking tools, die tyres, wheel flanges, slide surfaces subject to heavy wear, reconditioning of lower dies, punches and others. Preferred to use with DC, electrode in positive (+) pole and also possible to use with AC.

EH 340DIN 8555DIN EN 14700

E 1 UM 400E Fe3

Thick basic-covered electrode for producing hard facing deposits of medium hardness, which can be machined by chip-forming. Particularly suited for wear resisting parts subjected to metal-to-metal wear, heavy impact and shock. EH 330 can be easily welded in all positions, except vertical-down. Weld metal is crack resistant and free of pores. suitable for reconditioning of rails, rail crossings, switch points, sprockets and wearing parts, such as rope pulleys, tumblers, rollers, caterpillar track rollers and links, wheel flanges, stud links and others. DC, electrode in positive (+) is preferred and possible to use also in AC.

EH 330DIN 8555DIN EN 14700

E 1 UM 300E Fe1

EH 360RDIN 8555DIN EN 14700

E 6 UM 60 (65W) TE Fe8

EH 360BDIN 8555DIN EN 14700

E 6 UM 60 (65W) TE Fe8

C: 1.00

Si: 1.00

Mn: 1.30

Cr: 5.00

Mo: 8.00

V: 2.50

W: 1.90

Fe: Rest

Hardfacing electrode for manufacturing and repair welding of turning and plaining chisels, reaming blades, special spiral drills. Also suitable for manufacturing tools from unalloyed and low alloy steels and hardfacing the edges of cutting tools made of tool steel. Unalloyed and low alloy steels shall be preheated to 250-400°C before welding and postweld heat treatment at 400°C and then welded parts shall be cooled slowly. If buffer layer is needed, can be performed by EI 312 or EI 307 electrodes (max. 2,5 mm) and then hardfacing can be performed by EH 380 (max. 5 mm in heigth). Possible to use with DC, electrode in positive (+) pole and with AC.


E Fe6E 4 UM 60 (65) SE Fe4

(AW)200 HB

(WH)450 HB

(AW)57 - 63 HRc

(HT)62 - 66 HRc

42 HRc

300 HB

59 HRc

59 HRc

60

Thick rutile-covered high-alloy electrode depositing hypereutectic chromium hard metal. It is suitable for producing highly wear resisting deposits subject to abrasion by mineral particles. The typical transverse cracks appearing in this hardfacing weld metal are not detrimental to abrasion resistance. However, the weld metal is not resistant to impact and shock, and is machinable only by grinding. On difficult-to-weld steels, a buffer layer made with EI 307 B electrodes is required. EH 515 produces very smooth weld beads with flat penetration. Metal recovery is approx. 160 %. Suitable for hardfacing wearing parts subject to mineral abrasion, such as, conveyor screws, mixer blades, concrete pump parts, slurry pumps, stirring and agitator parts, crusher parts, excavator bucket edges, coal planes subject to corrosion at elevated tempera-tures. Possible to use both with AC and DC.

EH 515DIN 8555DIN EN 14700

E 10 UM 60 CrE Fe14

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

3500C

2 Hour

Thick rutile-covered electrode for depositing tough and wear resisting hardfacing overlays. The weld metal has sufficient red hardness up to +600°C. It is machinable only by grinding. In case of crack sensitive base metals, a tough buffer layer made by ESB 40 or EI 307 electrodes, is required and a further one after every third hardfacing layer. The as-welded hardness of 59 HRc can be increased to 60-65 HRc by single or double tempering. Suitable hardfacing applications where wear resistance at higher temperatures is a prime concern, as in hot cut offs, dies for pressure castings, rolls, crushers and others. Possible to use equally well both with AC and DC.

Thick basic-covered electrode for depositing tough and wear resisting overlays on structural members subjected to severe wear. The weld metal is free of cracks and pores and resistant to impact and shock. It can be machined only by grinding. Only in case of very crack sensitive base metals, a tough buffer layer, made with ESB 40 or EI 307 B electrodes, is required. Multi-layers deposits will be free of cracks, even without depositing intermediate buffer layers. Suitable for hardfacing excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones. Preferred to use with DC, electrode in positive (+) pole and also possible to use with AC.

C: 4.30

Cr: 35.00

Mn: 0.30

Fe: Rest


Positions

C: 0.10

Si: 0.70

Mn: 0.90

Cr: 3.00

Fe: Rest


STICK ELECTRODES

15

HARD FACING

C: 4.00

Cr: 20.00

Nb: 6.50

Fe: Rest

C: 7.00

Cr: 24.00

Nb: 7.00

Fe: Rest

Basic type heavy coated hardfacing electrode with 180% metal recovery. Weld metal deposit is composed of primary and eutectic Cr and Nb carbides in austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact or shocks. Wear coefficient of 3 layers deposit with SiO2, is 1%. The weld metal is machinable only by grinding. Suitable to use in hardfacing of wear plates in quarry equipment, hammers of gyratory crushers, hammers for refractory materials, clay and basalt, wire guides, meshing gears for trefoil mixers, bucket lips and teeths in earth moving equipments. Possible to use with DC, electrode in positive (+) pole and with AC.

EH 526DIN 8555DIN EN 14700

E 10 UM 55 GRE Fe15

C: 4.20

Si: 1.30

Mn: 0.30

Cr: 31.00

B: 1.20

Fe: Rest

C: 2.30

Si: 1.00

Mn: 1.00

Cr: 32.00

W: 13.00

Co: Rest

C: 1.00

Si: 1.00

Mn: 1.00

Cr: 27.00

W: 5.00

Co: Rest

C: 1.80

Si: 1.00

Mn: 1.00

Cr: 30.00

W: 9.00

Co: Rest

Basic type heavy coated high recovery electrode for depositing primary and eutectic Cr and Nb carbides in austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Service temperature is max. 450°C. The typical transverse cracks occuring in such a hard metal is not suitable for applictions where impact and shock conditions prevail. Wear coefficient of one layer deposit is 0.5 % with SiO2. The weld metal is machinable only by grinding. Metal recovery of 180 %. Suitable to use in hardfacing of cement crushers, cement presses and brick conveyor screws, mixer blades, press screws in oil industry, bucket lips and teeths in earth moving equipments. Possible to use with both DC and AC.

EH 528DIN 8555DIN EN 14700

E 10 UM 65 GRE Fe16

EH 531DIN 8555 E 10 UM 65 GR


E CoCr-CE 20 UM 55 CTZE Co3

Rutile-basic type coated hardfacing electrode which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of : heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very higher toughness and shock resistance extends its use for service conditions involving mechanical impacts and thermal shocks. Suitable for blades for hot shearing, ingot tong ends, valves and valve seats, nozzles.Preferred to use with DC, electrode in negative (-) and possible to use with also AC.

Weling rod for TIG-welding: TH 806 Wire electrode for MIG/MAG welding: FCH 806


E CoCr-AE 20 UM 45 CTZE Co2

Rutile-basic type coated hardfacing electrode which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of : heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very higher toughness and shock resistance extends its use for service conditions involving mechanical impacts and thermal shocks. Suitable for tools to cut paper, cardboard floor coverings,roofing,wood. Preferred to use with DC, electrode in negative (-) and possible to use with also AC.

Welding rod for TIG-welding: TH 812Wire electrode for MIG/MAG welding: FCH812


E CoCr-BE 20 UM 50 CTZE Co3

Heavy coated, high recovery (235%) hardfacing electrode, depositing evenly distributed Cr, B carbides in austenitic stainless steel matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Required hardness and abrasion resistance can be obtained in the first layer even on low alloy steels. The hardfacing layers have a very smooth surface and machinable only by grinding. Suitable to use in excavator teeth, leading edges of excavator buckets, mixer blades, gravel pumps, conveyor worn-screws, conveyor belts. Possible to use with both DC and AC.

Rutile-basic coated hardfacing electrode which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of: heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very high hardness it is recommmended for applications where shocks are low or moderate. Suitable for rolling mill guides, extrusion dies, valve seats, mechanical parts of steam turbines, pump tubing and shafts and mixer blades. Preferred to use with DC, electrode in negative (-) and possible to use with also AC.

Welding rod for TIG-welding: TH 801 Wire electrode for MIG/MAG welding: FCH 801

55 HRc

63 HRc

55 HRc

43 HRc

52 HRc

EH 540DIN 8555DIN EN 14700

E 10 UM 65 GRE Fe16

3500C

2 Hour

3500C

2 Hour

1000C

2 Hour

1500C

1 Hour

1500C

1 Hour

1500C

1 Hour

3500C

2 Hour

Basic type heavy coated, high recovery electrode for depositing primary and eutectic Cr, Nb, Mo, W and V carbides in austenitic matrix. Suitable for hardfacing of parts subjected to heavy abrasion with moderate impact. Service temperature is max. 600°C. The typical transverse cracks occuring in such a hard metal is not suitable for applications where impact and shock conditions prevail. Wear coefficient of 1 layer deposit is 0.3 % with SiO2. Suitable for use in crushing and screening plants, sinter plant parts, wear bars and plates, scraper bars, blast furnace charging systems, cement furnaces, bucket teet and lips. The weld metal is machinable only by grinding. It has a quiet and regular fusion with metal recovery of 240 %. Possible to use with both DC and AC.

C: 6.00

Si: 1.00

Cr: 22.00

Mo: 6.00

V: 1.00

W: 2.00

Nb: 6.00

Fe: Rest

Typical Chemical

Analysis (%)


Applications and PropertiesProducts NameStandards Hardness


Positions


STICK ELECTRODES

16

CUTTING AND GOUGING

Electrode used for cutting, gouging and piercing works. The main advantage of this electrode is suitability both for cutting and also for gouging applications. Resulted surface finish is very clean and smooth. Suitable for demolishing faulty welding places at high speed in all positions and cutting industrial metals, difficult or impossible to cut with oxyacetylene process. E CUT S should be definetely not left to dry, but should contain certain amount of dampness.


E CUT-S

Don’t redry.


Positions


17

MILD STEELS


C: 0.08

Si: 0.05

Mn: 0.50

P: <0.025

S: <0.025

Typical Chemical

Analysis (%)


Standards ImpactEnergyISO-V(J)



ElongationA5 [%]

OG 1AWS/ASME SFA-5.2EN 12536DIN 8554

R45OIOE-GI


Positions

Low carbon steel welding rod for oxy-acetylene welding. It is a general purpose rod for welding low carbon steels and wrought iron with the required tensile strenght does not exceed 310 N/mm². Generally used for automotive repair works like tears and rips in the body or patching on badly damaged parts, joining steel sheets and plates, tubing and piping installation where and intense heat source is required for straightening, forming, preheating post weld heat treatment, regardless of the complexity and position in which welding has to be done. Weld metal has got good ductility and machinability. Welding shall be performed in neutral flame characteristics. It has got a fluid weld puddle.


-280 450 20 20ºC : 50J

I 1

I 1

C: 0.08

Si: 0.05

Mn: 1.00

P: <0.025

S: <0.025

AWS/ASME SFA-5.2EN 12536DIN 8554

R60OIIOE-GII

C: 0.08

Si: 0.55

Mn: 1.20

P: <0.025

S: <0.025

TG 1AWS/ASME SFA-5.18TS EN ISO 636DIN 8559TS 5618

ER 70 S-3W 42 3 W 2 SiWSG 1SG 1

C: 0.07

Si: 0.85

Mn: 1.45

P: <0.025

S: <0.025

AWS/ASME SFA-5.18TS EN ISO 636DIN 8559DIN Material Number

C: 0.08

Si: 0.85

Mn: 1.70

P: <0.025

S: <0.025

TG 3AWS/ASME SFA-5.18TS EN ISO 636DIN 8559DIN Material Number

ER 70 S-6W 46 3 W 4 Si 1WSG 3 CY 46 431.5130

480

>490

560

>570

28

>24

Unalloyed wire electrode for GTAW of unalloyed and low-alloy steels by using Argon shielding gas. Characterized by a reduced slag formation and smooth welding deposit. Particularly suitable for welding of galvanized and pre-painted steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.

Wire electrode for MIG/MAG welding: MG 1

Unalloyed welding rod for TIG-welding of general structural steels and pipe steels. TG 2 must be welded by using pure Argon (Ar) shielding gas. Thin and homogeneous copper coating increase resistance to rusting.

Wire electorde for MIG/MAG welding: MG 2

Low-alloy welding rod for TIG-welding of general structural steels and pipe steels. TG 3 must be welded by using pure Argon (Ar) shielding gas. Thin and homogeneous copper coating increase resistance to rusting.


Low-alloy wire electrode for GTAW of unalloyed and low-alloy steels by using Argon shielding gas. Due to it's Ti and Al micro alloy contents, particularly suitable for single pass welding of galvanized, pre-painted, rusty and dirty steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.


-300 440 20 20ºC : 50J

I 1460 530 28 -30ºC : 80J

20ºC : 70J

I 1480 550 27 -30ºC : 50J

-30ºC : 60J

TG 102AWS/ASME SFA-5.18TS EN ISO 636

ER 70 S-2W 2 Ti

C: 0.06

Si: 0.60

Mn: 1.20

P: <0.025

S: <0.025

Ti: 0.10

Low carbon steel welding rod, for oxy-acetylene gas welding, containing slightly higher manganese. It is a general purpose welding rod with medium strength, used for welding carbon steels and low alloy steels with tensile strenghts up to 410 N/mm². Commonly used for carbon steel pipe installation and repair works in power plants, process piping, machine and agricultural tool repair, joining steel plates and wrought irons, filling holes and edged on wrought iron, where an intense heat source is required for straightening, forming, preheating post weld heat treatment, regardless of the complexity and position in which welding has to be done. Welding shall be performed in neutral flame characteristics. It has got a fluid weld puddle.

ER 70 S-6W 46 2 W 3 Si 1WSG 21.5125

OG 2

TG 2

Therecommendedshielding

gases(EN 439)

18


Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


I 1

C: 0.10

Si: 0.60

Mn: 1.00

Mo: 0.50

Cr: 1.00

TG 211AWS/ASME SFA-5.28EN ISO 21952-ADIN 8575GOST 2246-70DIN Material Number

ER 80 S-GW CrMo1SiSG CR Mo 1CB-0 8 X M1.7339

Low alloyed welding rod for GTA (TIG)-welding of Cr-Mo alloyed boiler and pipe steels, subjected to operating temperatures up to 570°C. TG 211 must be welded by using pure Argon (Ar) shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.


I 1

C: 0.05

Si: 0.40

Mn: 0.60

Mo: 0.60

Cr: 5.50

C: 0.10Si: 0.30Mn: 0.80Mo: 0.90Cr: 9.00Ni: 0.50Nb: 0.06V: 0.20Cu: 0.20

TG 235AWS/ASME SFA-5.28EN ISO 21952-ADIN 8575GOST 2246-70DIN Material Number

ER 805-B6W CrMo5SiSG Cr Mo 5CB-10 X 5 M1.7373

Medium-alloyed welding rod for TIG-welding of creep resisting and high pressure resisting Cr-Mo alloyed boiler and pipe steels, subjected to operating temperatures up to 650°C. TG 235 must be welded by using argon shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.

I 1

TG 295AWS/ASME SFA-5.28EN ISO 21952-ADIN Material Number

ER 90 S-B9W CrMo911.4903

The addiction of V and Nb increases the resistance to strain, corrosion and heat oxidation. Excellent resistance to "creep" and hydrogen. Suitable for thermoelectrical power plants, turbine rotors, petrochemical plants.

I 1

C: 0.05

Si: 0.60

Mn: 1.00

Mo: 1.00

Cr: 2.50

TG 222AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN ISO 21952-ADIN 8575DIN Material Number

ER 90 S-G~ER 90 S-B3W CrMo2SiSG CR Mo 21.7384

Low alloyed welding rod for GTA (TIG)-welding of Cr-Mo alloyed boiler and pipe steels, subjected to operating temperatures up to 600°C. TG 222 must be welded using argon shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.


I 1

C: 0.08

Si: 0.60

Mn: 0.60

Mo: 0.50

Cr: 1.30

TG 211AAWS/ASME SFA-5.28GOST 2246-70

ER 80 S-B 2CB-0 8 X M Low alloyed welding rod for GTA (TIG) welding of Cr-Mo alloyed boiler and

pipe steels, subjected to operating temperatures up to 570°C. TG 211A must be welded by using pure Argon (Ar) shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.

I 1

LOW ALLOY STEELS

TG 201AWS/ASME SFA-5.28EN ISO 21952-A DIN 8575JIS Z 3317DIN Material Number

ER 80 S-GW MoSiSG MoYGM-A1.5424

Low alloyed welding rod for GTA (TIG) welding of creep resisting boiler and pipe steels, subjected to operating temperatures up to 530°C. TG 201 must be welded using argon shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.


C: 0.10

Si: 0.60

Mn: 1.00

Mo: 0.50

I 1

510

500

690

480

550

480

>520

620

650

780

620

650

590

>590

24

18

21

20

16-20

22

>25

20ºC : 80J

20ºC : 60J

20ºC : 150J

20ºC : 80J

20ºC : 80J

-46ºC : 36J

20ºC : 80J

-29ºC : 70J

TG 201AAWS/ASME SFA-5.28.

ER 80 S-D2Medium-alloyed welding rod for TIG-welding of Cr-Mo alloyed boiler and pipe steels, subjected to operating temperatures up to 570°C. Contains high level of deoxidizing (Mn and Si) elements to control porosity during welding. Weld are of X-ray quality. TG 201-A must be welded by using pure Argon (Ar) shielding gas. Observe directions of pre- and post-weld heat treatment of base metal.

Wire electrode for MIG/MAG welding: MG 201 A

C: 0.07

Si: 0.70

Mn: 1.80

Mo: 0.45


gases(EN 439)

19


Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


STAINLESS STEELS

C: <0.03

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 19.5-22.0

Ni: 9.0-11.0

C: 0.08-0.15

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 25.0-28.0

Ni: 20.0-22.5

Mo: 0.75

TI 308LAWS/ASME SFA-5.9TS EN ISO 14343 DIN 8556GOST 2246-70DIN Material Number

ER 308LW 19 9 LSG X 2 Cr Ni 19 9Câ-01 X 19 H91.4316

Austenitic stainless steel welding rod for GTA (TIG) welding of unstabilized or stabilized corrosion resisting Cr-Ni steels. Resistant to intergranular corrosion up to 350°C. Non-scaling up to 800°C, in air or oxidizing combustion gases.

Wire electrode for MIG/MAG weldingi: MI 308 LSi

I 1420 620 36 20ºC : 135J

TI 310AWS/ASME SFA-5.9TS EN ISO 14343 DIN 8556GOST 2246-70DIN Material Number

ER 310W 25 20SG X12CrNi 25 20Câ-13 X 25 H81.4842

I 1

Fully austenitic welding rod for GTA (TIG) welding of heat resisting steels containing approximatelly 25% chromium ad 20% nickel, also suited for welding heat resisting and non-scaling ferritic chromium steels, provided that corrosion attack by reducing sulphur bearing combustion gases is not to be expected. Non-scaling up to °C. Weld metal exhibits good toughness values down to -196°C.

Wire electrode for MIG/MAG welding: MI 310

380 630 32 20ºC : 80J

C: <0.03

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 18.0-20.0

Ni: 11.0-14.0

Mo: 2.00-3.00

C: <0.08

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 19.0-21.5

Ni: 9.0-11.0

Nb: <1.0

AWS/ASME SFA-5.9TS EN ISO 14343 DIN 8556DIN Material Number

ER 347W 19 9 NbSG X5CrNb 19 91.4551

TI 347

I 1

Stabilized austenitic stainless steel welding rod for GTA (TIG) welding of unstabilized and stabilized corrosion resisting Cr-Ni steels. Resistant to intergranular corrosion up to 400°C. Non-scaling up to 800°C, in air and oxidizing combustion gases.

Wire electode for MIG/MAG welding: MI 347

>350 570-670 >30 20ºC : 65J

C: <0.08

Si: <0.65

Mn: 1.00-2.50

Cr: 18.0-20.0

Ni: 11.0-14.0

Mo: 2.0-3.0

Nb: <1.0

TI 318AWS/ASME SFA-5.9TS EN ISO 14343 DIN 8556GOST 2246-70DIN Material Number

ER 318W 19 12 3 NbSG X5CrNiMoNb19 12Câ-08 X 19 H103 Á1.4576


ER 309 LW 23 12 LSG X2CrNi 24 12Câ-07 X 25 H131.4332

Austenitic-ferritic wire electrode for GTA (TIG)-welding of stainless steels to unalloyed or low-alloyed steels, subject to operating temperatures up to 300°C. Low carbon content increases resistance to intergranular corrosion.Suitable to use also as buffer layer on carbon steel before welding with 304 and 304 L.

Wire electrode for MIG/MAG welding: MI 309 LSi

I 1>400 550-650 >30 20ºC : 47J

C: <0.03

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 23.0-25.0

Ni: 12.0-14.0


ER 316 LW 19 12 3 lSG X2CrNi 19 12Câ-04X19H81.4842

I 1

Austenitic stainless steel welding rof for GTA (TIG) welding of unstabilized or stabilized corrosion resisting Cr-Ni-Mo steels. Resistant to intergranular corroison up to 400°C.

Wire electrode for MIG/MAG welding: MI 316 LSi

450 620 33 20ºC : 130J

I 1480 640 32 20ºC : 130JAustenitic stainless steel welding rod for GTA (TIG) welding of unstabilized or stabilized corrosion resisting Cr-Ni-Mo steels, resistant to intergranular corrosion up to 400°C.


gases(EN 439)

20

Al: 99.50 I 1

ALUMINUM ALLOYS

Typical Chemical

Analysis (%)


Standards YieldStrength[N/mm2]


ElongationA5 [%]

TAL 1100AWS/ASME SFA-5.10TS 6204 EN ISO 18273DIN 1732DIN Material Number

ER 1100S Al 1100SG Al 99.53.0259


Positions

Pure aluminium welding rod for TIG-welding of un-alloyed aluminium base metals. It has got good colour matching with base material. High corrosion resistance and excellent electrical conductivity.

Wire electode for MIG/MAG welding: MAL 1100


I 1


ER 4043S Al 4043 ASG AlSi53.2245

5% Silicon containing aluminium welding rod for GTA (TIG) welding of aluminium and aluminium alloys, having < 2% alloying elements, as well as cast aluminium alloys having < 7% silicon.

Wire electrode for MIG/MAG welding: MAL 4043

Al: 94.00

Si: 5.00

Fe: 0.40

Mg: 0.05

Mn: 0.05

Ti: 0.15

I 1


ER 4047S Al 4047 ASG AlSi123.2585

Aluminium-Silicon alloy filler metal used both for brazing and TIG welding of aluminium alloys. Suitable for GTA (TIG)-welding Al-Si and Al-Si-Mg cast aluminium alloys, having silicon content of > 7%. Very good capillary flow in brazing and brazed joints are matching structure and colour of aluminium alloys. Suitable for brazing of rolled and cast aluminium alloys. Excess acetylene flame has to be used during brazing. Widely used in production of kettle, frier, solar heaters.


Al: 88.00

Si: 12.00

Fe: 0.60

Cu: 0.20

Mn: 0.15

I 1


ER 5183S Al 5183SG AlMg4.5Mn3.3548

Aluminium alloy welding rod for (TIG) welding of Al-alloys with high tensile strenght requirements. Suitable for welding Al-Mg alloys and Al-Mg-Mn alloys.


Al: Rest

Si: 0.15

Fe: 0.40

Mg: 4.30-5.20

Mn: 0.50

Cr: 0.05

Ti: 0.10

I 1

>20

>40

>60

>120

>110

>65

>120

>130

>250

>235

>35

>8

>5

>16

>17


ER 5356S Al 5356SG AlMg53.3556

5% Magnesium containing aluminium welding rod for GTA (TIG) welding of Al-Mg alloys and Al-Mg-Si alloys. Very good corrosion resistance especially in sea water. Gives excellent ductility.


Al: 94.00

Si: 0.10

Fe: 0.40

Mg: 5.00

Mn: 0.15

Cr: 0.13

Ti: 0.10


COPPER ALLOYS

Typical Chemical

Analysis (%)




ElongationA5 [%]


Positions

200 430 >40


Aluminium bronze welding rod for TIG welding of aluminium bronzes, high strength brass, steel, gray cast iron used in machine building and in the chemical industry, as well as in shipbuilding. Alloy showing resistance to corrosion and to sea water, with a very good metal to metal sliding properties. Suitable for also welding joints on corrosion resistant aluminium bronze or high strength brass pipes. Joining copper tubing to steel. Surface build-ups on ship propellers, skid rails, bearing surfaces, bearings, valves, slide gates, fittings.

Wire electrode for MIG/MAG welding: MCu Al 8

TCU Al8AWS/ASME SFA-5.7TS EN ISO 24373DIN 1733DIN Material Number

ER CuAl-A1S Cu 6100SG CuAl 82.0921

Hardness(HB)

80-110 I 1

Cu: >89.00

Al: 8.50

Mn: 0.50

Ni: 0.50


gases(EN 439)


gases(EN 439)

21


HARD FACING

Typical Chemical

Analysis (%)



TH 801AWS/ASME SFA-5.13DIN 8555DIN EN 14700

R CoCr-CWSG 20 GO 55 CTZT Co3


Positions

I 1

C: 2.50

Si: 1.00

Mn: 1.00

Cr: 28.00

Ni: 2.00

W: 12.00

Fe: 3.50

Co: 50.00


R CoCr-AWSG 20 GO 45 CTZT Co2 I 1

C: 1.20

Si: 1.00

Mn: 1.00

Cr: 28.00

Ni: 2.00

W: 5.00

Fe: 3.50

Co: 58.30


R CoCr-BWSG 20 GO 50 CTZT Co3 I 1

C: 1.60

Si: 1.00

Mn: 1.00

Cr: 29.00

Ni: 2.00

W: 8.50

Fe: 3.50

Co: 53.40

Hardness

55 HRc

45 HRc

50 HRc

Structure: 40-45 HRc

W2C, WC 3000 HV

Co-Cr-W alloy TIG welding rod for hardfacing applications. Weld metal has got high resistance to metal-to-metal wear, corrosion and high temperatures from 500°C to 900°C. Resistant to low and medium level of mechanical and thermal shocks, due to it's high hardness. Widely used for hard surfacing of wire guides, rolling mill guides, extrusion dies, valve seats, mechanical parts of steam turbines, pump tubing and shafts, mixes blades, wood saws.

Wire electrode for MIG/MAG welding: FCH 801

Co-Cr-W alloy TIG welding rod for hardfacing applications. Weld metal has got high resistance to metal-to-metal wear, corrosion and high temperatures from 500°C to 900°C. Due to weld metal toughness, it is resistant to mechanical and thermal shocks. Widely used for hard surfacing of hot shearing blades, ingot tong ends, valves and valve seats, nozzles.


Co-Cr-W alloy TIG welding rod for hardfacing applications. Weld metal has got high resistance to metal-to-metal wear, corrosion and high temperatures from 500°C to 900°C. Due to weld metal toughness, it is resistant to mechanical and thermal shocks. Widely used for hard surfacing of tools for cutting paper, cardboard, floor coverings, roofing and wood.


Flexible rod for hard surfacing by oxy-gas welding. Consists of a small diameter pure nickel core wire thickly coated bu tungsten carbides in a Ni-Cr-B-Si matrix. The weld metal is a heterogene-ous metal composed of tungsten carbides distributed in a hard and tough matrix. Shows extremely high abrasion resistance. It has got a quiet melting and good wetting. Especially used for hard surfacing of mixers, crushing mills, die blades and heads, sand foundary equipment, drilling tricones.

Structure: Ni-Cr-B-Si matrix + tungsten carbides (W2C, WC)

TCARBIDE 3000DIN 8555 G 21 UM 65 G

I 1-


gases(EN 439)

22

C1M21, M22M23, M24

MILD STEELS

MIG / MAG WIRES

MG 1AWS/ASME SFA-5.18EN ISO 14341DIN 8559TS 5618

ER 70S-3E 38 2 M G2SiSG 1SG 1

Unalloyed wire electrode for GMAW of unalloyed and low-alloy steels by using CO2 or mixed gas (80% Ar+20%CO2). Characterized by a reduced slag formation and smooth welding deposit. Particularly suitable for welding of galvanized and pre-painted steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.

Welding rod for TIG-welding : TG 1

C: 0.08

Si: 0.60

Mn: 1.20

C1M21, M22M23, M24

MG 2AWS/ASME SFA-5.18EN ISO 14341EN ISO 14341DIN 8559TS 5618DIN Material Number

ER 70S-6G 42 3 M G3Si1G 42 3 C G3Si1SG 2 CY 42 43SG 2 CY 42 431.5125

Unalloyed wire electrode for GMA (MAG) welding of general structural steels and pipe steels using CO2 or mixed shielding gas. Preheating is required, depending on the plate thickness and carbon equivalent of the base metal. A thin and homogeneous copper coating protects the wires from rusting.

Welding rod for TIG-welding: TG 2

C: 0.08

Si: 0.80

Mn: 1.45

C1M21, M22M23, M24

MG 3AWS/ASME SFA-5.18EN ISO 14341EN ISO 14341DIN 8559TS 5618DIN Material Number

ER 70S-6G 46 4 M G4Si1G 46 4 C G4Si1SG 3 CY 46 43SG 3 CY 46 431.5130

Unalloyed welding electrode for GMA (MAG) welding of general structural steels and pipe steels using CO2 or mixed shielding gas. Preheating is required, depending on the plate thickness and carbon equivalent of the base metal. A thin and homogeneous copper coating increases electrical conductivity and protects the wires from rusting.


C: 0.08

Si: 0.90

Mn: 1.70

C1M21

MG 102AWS/ASME SFA-5.18 ER 70S-2

Very low-alloyed wire electrode for GMAW of unalloyed and low-alloy steels by using CO2 or mixed gas (80% Ar + 20% CO2). Characterized by a reduced slag formation and smooth welding deposit. Due to it's micro alloy content, particularly suitable for single pass welding of galvanized, pre-painted, rusty and dirty steels, welding low alloy steels in pipe-lines, boilers and tank construction. Suitable also welding in thin metal plates and repair welds.


C: 0.06

Si: 0.60

Mn: 1.20

C1M21, M22M23, M24

450

460

470

460

460

500

530

550

530

530

28

29

27

25

29

-20ºC : 90J

-30ºC : 50J

-40ºC : 55J

-30ºC : 60J

-40ºC : 50J

MG 20Bakır Kaplamasız

AWS/ASME SFA-5.18EN ISO 14341DIN 8559TS 5618DIN Material Number

ER 70S-6G 42 4 M G3Si1SG 2 CY 42 43SG 2 CY 42 431.5125

Unalloyed wire electrode for GMA (MAG) welding of general structural steels and pipe steels using CO2 or mixed shielding gas. Preheating is required, depending on the plate thickness and carbon equivalent of the base metal. A thin and homogeneous copper coating protects the wires from rusting.

C: 0.08

Si: 0.80

Mn: 1.45

Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


C1M21

LOW ALLOY STEELS

680

MG 181AWS/ASME SFA-5.28EN 12534

ER 100S-GG Mn3NiCrMo Low-alloy wire electrode for MAG-welding of fine grained high strength

steels having a minimum yield strength of 620 N/mm². MG 181 can be welded by using either CO2 or mixed gas(M21).

C: 0.10

Si: 0.60

Mn: 1.40

Mo: 0.20

Cr: 0.50

Ni: 0.60

720 >18 -40ºC : >60J


gases(EN 439)


gases(EN 439)

23

MIG / MAG WIRES

LOW ALLOY STEELS

470

MG 201AWS/ASME SFA-5.28EN ISO 21952-ADIN 8575JIS Z 3317

ER 80S-GG MoSiSG MoYGM-A

Low alloyed wire electrode for GMA (MAG) welding of creep resistant boiler and pipe steels subjected to operating temperatures up to 530°C. MG 201 shall be welded by using mixed gas. Also suitable for joining C-Mn steels to be postweld heat treated. A thin and homogeneous copper coating increases electrical conductivity and protects the wire from rusting.


C: 0.08

Si: 0.60

Mn: 1.00

Mo: 0.50

520

MG 201AAWS/ASME SFA-5.28 ER 80S-D2

Low alloyed wire electrode for GMA (MAG) welding of creep resistant boiler and pipe steels subjected to operating temperatures up to 530°C. MG 206 can be welded by using mixed gas or CO2. Contains high level of deoxidizing (Mn and Si) elements to control porosity during welding. Weld are of X-ray quality. Also suitable for joining C-Mn steels to be postweld heat treated. A thin and homogeneous copper coating increases electrical conductivity and protects the wire from rusting.

Welding rod for TIG-welding: TG 201 A

C: 0.08

Si: 0.60

Mn: 1.80

Mo: 0.50

620

MG 211AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN ISO 21952

ER 80S-G~ER 80S-B2G CrMo1Si

Low-alloy wire electrode for GMA (MAG) welding of Cr-Mo alloyed creep resistant boiler and pipe steels subjected to operating temperatures up to 570°C. MG 215 shall be welded by using mixed gas. Also suitable for joining C-Mn steels to be postweld heat treated. Observe directions as to pre and post weld heat treatment of base material. A thin and homogeneous copper coating increases electrical conductivity and protects the wires from rusting.


C: 0.08

Si: 0.60

Mn: 1.00

Mo: 0.50

Cr: 1.10

C1M21

C1M21

C1M21

C1M21

540

570

580

680

650

23

24

21

19

-20ºC : 60J

-20ºC : 60J

-20ºC : 70J

-20ºC : 50J

MG 222AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN ISO 21952-A

ER 90S-G~ER 90 S-B 3G CrMo2Si

Low-alloy wire electrode for GMA (MAG) welding of Cr-Mo alloyed creep resistant boiler and pipe steels subjected to operating temperatures up to 600°C. MG 225 shall be welded by using mixed gas. Also suitable for joining C-Mn steels to be postweld heat treated. Observe directions as to pre and post weld heat treatment of base material. A thin and homogeneous copper coating increases electrical conductivity and protects the wires from rusting.


C: 0.08

Si: 0.60

Mn: 1.00

Mo: 1.00

Cr: 2.50

Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


l1M12, M13

STAINLESS STEELS

MI 307SiAWS/ASME SFA-5.9TS EN ISO 14343DIN 8556DIN Material Number

~ER 307G 18 8 MnSG X 15CrNiMn 18 81.4370

Austenitic stainless steel wire electrode for GMA (MIG) welding of high alloy steels to unalloyed or low-alloy steels, subjected to operating temperatures up to 300°C. Suitable also for depositing stress relaxing buffer layers on crack sensitive base metals and hard surfacing jobs. Well suited for joining difficult to weld steels like armour plates. Weld metal has a high degree of corrosion resistance. Non-scaling up to 850°C. Observe preheating temperature and avoid high admixture of base metal.

C: <0.20

Si: 0.65-1.00

Mn: 4.50-7.50

Cr: 17.0-20.0

Ni: 7.0-10.0

l1M12, M13

MI 308LSiAWS/ASME SFA-5.9TS EN ISO 14343DIN 8556GOST 2246-70DIN Material Number

ER 308LSiG 19 9 LSiSG X2CrNi 19 9CB-01 X 19 H91.4316

Austenitic stainless steel welding wire for MIG/MAG-welding of unstabilized corrosion resisting Cr-Ni steels, resistant to intergranular corrosion up to 350°C. Non-scaling up to 800°C, in air or oxidizing combustion gasas.

C: <0.03

Si: 0.65-1.00

Mn: 1.00-2.50

Cr: 19.5-22.0

Ni: 9.0-11.0

>350

>400

560-660

580

>40

38

20ºC : >100J

20ºC : >80J


gases(EN 439)


gases(EN 439)

24

MIG / MAG WIRES

l1M12, M13

MI 309LSiAWS/ASME SFA-5.9TS EN ISO 14343DIN 8556GOST 2246-70DIN Material Number

ER 309 LSiG 23 12 LSiSG X 2 Cr Ni 24 12CB-07 X 25 H131.4332

Austenitic-ferritic wire electrode for GMA (MIG) welding of stainless steels to unalloyed or low-alloyed steels, subject to operating temperatures up to 300°C. Low carbon content increases resistance to intergranular corrosion. Suitable to use also as buffer layer on carbon steel before welding with 304 and 304L.

C: <0.03

Si: 0.65-1.00

Mn: 1.00-2.50

Cr: 23.0-25.0

Ni: 12.0-14.0

l1M12, M13

MI 310AWS/ASME SFA-5.9TS EN ISO 14343DIN 8556GOST 2246-70DIN Material Number

ER 310G 25 20SG X12CrNi 25 20CB-13 X 25 H181.4842

Fully austenitic stainless steel wire electrode for GMA (MIG) welding of heat resistant steels, containing approx. 25% chromium and 20% nickel. Also suited for welding heat resistant and scaling resistant ferritic chromium steels, provided that corrosion attack by reducing sulphur-bearing combustion gases is not be expected. Weld metal exhibits good toughness down to -196°C and non-scaling up to +1200°C.

C: 0.08-0.15

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 25.0-28.0

Ni: 20.0-22.5

l1M12, M13

MI 312AWS/ASME SFA-5.9TS EN ISO 14343DIN 8556DIN Material Number

ER 312G 29 9SG X10CrNi 30 91.4337

Austenitic-ferritic stainless steel wire electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal is non-scaling up to +1100°C. It features high resistance to cracking and is therefore suited for joining difficult to weld steels and depositing stress-relaxing buffer layers on crack sensitive base metals. Suitable for welding galvanized steel plates.

C: <0.15

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 28.0-32.0

Ni: 8.0-10.5

l1M12, M13

MI 316LSiAWS/ASME SFA-5.9TS EN ISO 14343GOST 2246-70DIN 8556DIN Material Number

ER 316LSiG 19 12 3 LSiCB-04 X 19 H113SG X2CrNi 19 121.4430

Austenitic stainless steel wire electrode for GMA (MIG) welding of unstabilized or stabilized corrosion resisting Cr-Ni-Mo steels. Resistant to intergranular corrosion up to 400°C.

C: <0.03

Si: 0.65-1.00

Mn: 1.00-2.50

Cr: 18.0-20.0

Ni: 11.0-14.0

Mo: 2.00-3.00

l1M12, M13

>400

360

550

390

430

600

600

750

550

620

>30

35

25

36

32

20ºC : >47J

20ºC : >70J

20ºC : >80J

20ºC : >65J

20ºC : 80J

MI 347AWS/ASME SFA-5.9TS EN ISO 14343DIN 8556DIN Material Number

ER 347G 19 9 NbSG X5CrNiNb 19 91.4551

Stabilized austenitic stainless steel wire electrode for MIG/MAG welding of stabilized and unstabilized corrosion resistant austenitic Cr-Ni stainless steels. Resistant to intergranular corrosion up to 400°C. In air or oxidizing combustion gases, non-scaling up to 800°C.

C: <0.08

Si: 0.30-0.65

Mn: 1.00-2.50

Cr: 19.0-21.5

Ni: 9.0-11.0

Nb: <1.00

STAINLESS STEELS

Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


l1, l2, l3

ALUMINUM ALLOYS

MAL 1100AWS/ASME SFA-5.10TS 6204 EN ISO 18273DIN 1732DIN Material Number

~ER 1100S Al 1100SG Al99.53.0259

Aluminium welding wire for GMA (MIG) welding of pure aluminium base metals. Exhibits high corrosion resistance and has high electrical conductivity.

Welding rod for TIG-welding: TAL 1100

Si: <0.25

Fe: <0.40

Al: >99.35

>20 >65 >35

Typical Chemical

Analysis (%)


Standards %0.2 YieldStrength[N/mm2]


ElongationA5 [%]


Positions



gases(EN 439)


gases(EN 439)

25

MIG / MAG WIRES

ALUMINUM ALLOYS

l1, l2, l3


ER 4043S Al 4043 ASG AlSi53.2245

5% Si containing aluminium alloy welding wire for GMA (MIG) welding of aluminium and aluminium alloys, having <2 % alloying elements, as well as cast aluminium alloys, having <7 % silicon.


Si: 4.50-5.50

Al: Rest

Cu: <0.30

l1, l2, l3


ER 4047S Al 4047SG AlSi123.2585

12% Si containing aluminium alloy welding wire for GMA (MIG) welding of aluminium-silicon (Al-Si) and aluminium-silicon-magnesium (Al-Si-Mg) alloy castings, having a Si content of >7 % alloying elements.


Si: 11.0-13.0

Al: Rest

Cu: <0.30

l1, l2, l3


ER 5183S Al 5183SG AlMg4.5Mn3.3548

Aluminium alloy welding wire for GMA (MIG) welding of Al-alloys with high tensile strenght requirements. Suitable for welding Al-Mg alloys and Al-Mg-Mn alloys.


Mg: 4.30-5.20

Mn: 0.60-1.00

Cr: 0.05-0.25

Al: Rest

Cu: <0.10

l1, l2, l3

>40

>60

>125

>110

>120

>130

>275

>235

>8

>5

>17

>17


ER 5356S Al 5356SG AlMg53.3556

5% Magnesium containing aluminium welding wire for GMA (MIG) welding of Al-Mg alloys and Al-Mg-Si alloys. Very good corrosion resistance especially in sea water and gives excellent ductility.


Mg: 4.50-5.50

Mn: 0.10-0.20

Cr: 0.05-0.20

Al: Rest

Cu: <0.10

l1, l2, l3

COPPER ALLOYS

MCU SnAWS/ASME SFA-5.7TS EN ISO 24373DIN 1733DIN Material Number

ER CuS Cu 1898SG CuSn2.1006

Tin alloyed copper wire electrode for GMA (MIG) welding of copper and low alloyed copper alloys. Suitable for welding oxygen-free copper and copper materials subject to high strain. Gives pore-free and easily workable welding seams.

Sn: 0.80

Si: 0.20

Mn: 0.20

Cu: Rest

l1, l2, l3

MCU Sn6AWS/ASME SFA-5.7TS EN ISO 24373DIN 1733DIN Material Number

ER CuSn-AS Cu 5180-ASG CuSn62.1022

6% Tin alloyed copper wire electrode for GMA (MIG) welding and surfacing of Cu-Sn (4 - 8 % Sn ; bronze), Cu-Zn (brass), and Cu-Sn-Zn-Pb alloys. Suitable for joining of copper alloys to steels, repair welding of cast bronzes and cladding on cast iron and steels. For large workpieces; e.g. thicknesses exceeding 5 mm, a preheat at about 250°C is recommended.

Sn: 6.50

Cu: Rest

100

160

220

280

30

25

60 HB

85 HB

Typical Chemical

Analysis (%)




ElongationA5 [%]


Positions

Applications and PropertiesHardness

Typical Chemical

Analysis (%)


Standards %0.2 YieldStrength[N/mm2]


ElongationA5 [%]


Positions



gases(EN 439)


gases(EN 439)

26

MIG / MAG WIRES

COPPER ALLOYS

l1, l2, l3

MCU Al8AWS/ASME SFA-5.7TS EN ISO 24373DIN 1733DIN Material Number

ER CuAl-A 1S Cu 6100SG CuAl 82.0921

8% Aluminium alloyed copper wire electrode for GMA (MIG) welding of copper-aluminyum (Cu-Al) alloys (aluminium-bronzes). Also suitable for surfacing of parts subjected to metal to metal wear under high compressive stresses or in the presence of corrosive agents (acids,sea water).

Welding rod for TIG-welding: TCu Al 8

Al: 8.00

Mn: 0.40

Fe: 0.40

Ni: 0.80

Cu: Rest

l1, l2, l3

MCU Si3AWS/ASME SFA-5.7TS EN ISO 24373DIN 1733DIN Material Number

ER CuSi-AS Cu 6560SG CuSi32.1461

3% Silicon alloyed copper wire electrode for GMA (MIG) welding of copper(Cu), Cu-Si (silicon bronze), Cu-Zn (brass) and as well as surfacing of unalloyed or medium alloyed steels or cast irons. Due to less Zn burn and corrosion resistant weld metal, suitable for joining of galvanized steels. Resulted Zn burn is less and weld metal is corrosion resistant in galvanized steels. For large workpieces; e.g. thicknesses exceeding 5 mm, a preheat at about 250°C is recommended.

Sn: 0.10

Mn: 1.00

Si: 3.00

Fe: 0.07

Cu: Rest

200

120

430

350

40

40

90 HB

95 HB

Typical Chemical

Analysis (%)




ElongationA5 [%]


Positions

Applications and PropertiesHardness


gases(EN 439)

27

C1M21

MILD STEELS

FLUX CORED WIRES

FCW 10AWS/ASME SFA-5.20EN 758EN ISO 17632-A

E 70 T-1T 46 2 R C 3T 46 2 R C 3

Rutile characteristic flux cored wire for aesthetic weld seam formation. Very low formation of spatter and fune. It can be used for steel contruction and automative parts.

C: 0.04

Si: 0.20

Mn: 1.00

C1M21

C1M21

C1M21


E 70 T-5T 42 4 B MC 3 H5T 42 4 B MC 3 H5

The basic characteristic flux cored wire giving high mechanical property having weld metal. As it has high mechanical properties, It can be used in butt welding of pressured vessel and boiler, storage tanks, pressurized pipes, steel construction and ships. Also it can be used as buffering layers for hardfacing of low weldability and hich carbon containing steels. While welding it has a clear, nonporous weld pool and have high X-Ray quality.

C: 0.02

Si: 0.40

Mn: 1.20

C1


E 71 T-1T 46 2 P C 1 H5T 46 2 P C 1 H5

Rutile type flux cored wire with fast-freezing slag. Especially designed for production welds in shipbuilding and steel construction. Owing to its easily controllable weld pool, electrode is well suited for positional welding with higher currents, resulting in increased deposition rates. Particularly suited for welding in the horizontal-vertical position, e.g. in tank welding. Electrode of 1.2 mm in diameter is also suitable for vertical-down welding. Low spatter loss, easy slag removal, finely ripped pore-free welds blending into base metal without undercut.

C: 0.06

Si: 0.30

Mn: 1.20

C: 0.05

Si: 0.60

Mn: 1.30

C1M21

500

520

500

500

560

580

560

560

24

28

25

25

-20ºC : 60J

-40ºC : 60J

-20ºC : 60J


E 71 T-1 H4T 46 2 P C 1 H5T 46 2 P C 1 H5 Flux cored wire for welding unalloyed and ow-alloy steels. 550 610 25 -20ºC : 60J

-20ºC : 80J

-40ºC : 50J

FCW 21AWS/ASME SFA-5.20AWS/ASME SFA-5.18EN 758EN ISO 17632-A

E 71T - 1MJ H4E 70C - 6M H4T 46 4 M M 3 H5T 46 4 M M 3 H5

Slagless metal powder cored electrode with outstanding welding properties in the short-arc and spray arc range.Almost spatter-free when welding in the spray-arc range. Good restriking, even with cold wire tip, thus being suitable for robot application. Characteristic features; high deposition rate and welding speed, good side wall fusion, finely rippled welds, without undercutting into the base metal, not even on contaminated or corroded metal surfaces. Little formation of silicates on weld surface, so that multi-pass welds can be made without cleaning. Due to it's easily controlable weld pool in the short-arc range, FCW 21 is well-suited for root-and positional welding and gap bridging.

C: 0.03

Si: 0.50

Mn: 1.20

Ni: 0.60

Cr: 0.20

LOW ALLOY STEELS

FCW 140AWS/ASME SFA-5.29EN 758TS EN 17632-A

E 81 T 1-Ni 1 1 CT 46 4 1 Ni P C 1 H5T 46 4 1 Ni P C 1 H5

The enhaced filling degree of FCW 140 results in higher current carrying capacity and deposition rate. Thus, welding speed is essentially increased which leads to a saving of time and costs. It can be welded in all positions by setting the parameters only once (for 1.2 mm, 24 volts, wire feeding speed 9 m/min). FLUXOFIL 20 HD is also well-suited for fully mechanized welding by means of vertical-welding unit. The weld metal produced features excellent mechanical-technological properties and a guaranteed hydrogen content of < 5 ml per 100 grams of weld metal. Low spatter loss, easy slag removal, finely rippled, pore-free welds without undercutting into the base metal. FLUXOFIL 20 HD is preferably used with mixed shielding gas.

C: 0.04

Si: 0.40

Mn: 1.00

Cr: 0.02

Ni: 0.90

525 600 26 -30ºC : >47J

Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions


Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions



gases(EN 439)


gases(EN 439)

28

FLUX CORED WIRES

LOW ALLOY STEELS

C1

FCW 150WAWS/ASME SFA-5.29 E 81 T-1 W 2 C

FCW 150 W is a rutile flux cored wire especially developed for welding Corten and Patinax kinf od weathering steels. Thw weld metal is resistant to atmospheric corrosion. Used under CO2 gas shield. Stable welding performance in short, spray and pulsed arc applications.

C: 0.02

Si: 0.60

Mn: 1.00

Cr: 0.60

Ni: 0.60

C1

M21

FCW 201AWS/ASME SFA-5.29TS EN ISO 17634-A

E 81 T 1-A 1 C H4T MoL P C 1 H5

Cored wire for welding low alloy steels.

M21

550

550

>700

620

630

>780

22

20

20

-20ºC : 60J

-20ºC : 60J

-30ºC : 50J

FCW 181AWS/ASME SFA-5.29 E 12 TG-GM

FCW 181 is a metal cored wire designed for fine grain steels requiring maximum 800 N/mm²' yield strenght. High creep rupture strenght until 600°C. Low spatter loss, high deposition rate and slagless fine rippled beads which are free from porosity.

C: 0.07

Si: 0.30

Mn: 1.30

Mo: 0.20

Cr: 0.35

Ni: 1.10

V: 0.08

C: 0.03

Si: 0.30

Mn: 0.80

Mo: 0.50

HARD FACING

160-400 HB

200-450 HB

200-450 HB

FCO 240Open – Arc Flux Cored Hardfacing Wire

DIN 8555 MF 8 GF 150/400 KPZ


DIN 8555DIN EN 14700

MF 7 GF 200/450 KPZT Fe 9



MF 7 GF 200/50 KPZT Fe 9

C: 0.10

Si: 0.30

Mn: 6.50

Cr: 18.00

Ni: 8.00

Fe: Rest

C: 1.10

Si: 0.30

Mn: 15.00

Cr: 3.50

Ni: 0.40

Fe: Rest

C: 0.40

Si: 0.45

Mn: 16.50

Cr: 13.00

Fe: Rest

OPEN-ARC, FLUX CORED WIRE giving a 18Cr-8Ni-7Mn type austenitic stainless steel deposit. Used as a buffer layer on all steels and also for joining dissimilar steels. Due to it's very tough and crack resistant weld metal, it is advised for buffer layer applications on crack sensitive heavy parts before hardfacing layers. Some typical applications are; joining of wear plates on shovel buckets, joining of shovel dipper handle rack and rebuilding of rails, tramway rails and pres rams.

OPEN-ARC FLUX CORED WIRE for rebuilding of worn 14% manganese steel parts. Weld metal deposit is austenitic manganese steel, therefore it has got high impact resistance. Weld metal is machinable with carbide tipped tools. Some typical applications are; rebuilding of chrusher cylinders, crusher hammers, chrusher jaws, cone crusher mantles and cones, shovel bucket teeth and lips.

Excellent OPEN-ARC FLUX CORED WIRE for the rebuilding and reclamation of heavy parts made of carbon or 14% manganese steels and also for buffer layer prior to hardfacing. Machinable with carbide tipped tools. Some typical applications are railway rails and crossovers, mill shaft drive end, buffer layer on gyratory crusher mantles, re-pointing of shovel teeth, buffer layer on crawler tractor link prior to overlaying with more abrasion resistance and crack sensitive materials, rebuilding of rollers made of low alloy steels.

Typical Chemical

Analysis (%)


Standards


PositionsHardnessApplications and Properties

-

-

-

Typical Chemical

Analysis (%)





ElongationA5 [%]


Positions



gases(EN 439)


gases(EN 439)

29

FLUX CORED WIRES

HARD FACING

Fe: Rest

310 HB


DIN 8555 MF 1 GF 300 GP

C: 1.00

Si: 0.70

Mn: 1.50

Cr: 0.50

Mo: 0.30

Ti: 0.95

Cored wire for hard facing applications.

C: 0.15

Si: 0.50

Mn: 1.50

Cr: 1.50

Fe: Rest

FCH 330Gas Shielded Flux Cored Hardfacing Wire

DIN 8555DIN 8555DIN EN 14700

MSG 1 GF M 21 300MSG 1 GF C 1 300T Fe 1

C1M21275-325 HB

Basic type hardfacing flux cored wire which is developed for hardfacing weld metal to resist to abrasion. Especially used for metal to metal abrasion and medium degree impacts. As the weld metal has medium degree hardness it can be machined by chip forming. It can be used for buffering layer for hardfacing of high hardness main metals. It has a smooth and calm arc characteristic. Seam formation is very straight. It is used in the welding of torque gears, gear wheels, shafts, pallet reels and crane wheels. Especially used for hardfacing of pulleys, railway rails, crossings and switch points, rollers, caterpillar track, sprockets, track links, gears, shafts, pinion gears in sugar industry, screws in oil industry, winch drums, crane wheels, mine car wheels and sheaves.

C: 0.04

Si: 1.00

Mn: 2.00

Cr: 1.25

M0: 0.45

FCS 332Submerged Arc Welding Flux Cored Hardfacing Wire

DIN 8557 UP1-GF-300-P 30 HRc

It is a HARDFACING welding consumable developed for HARD FACING and repairing of worn surfaces on parts subject to metal to metal friction, at medium hardness, which gives processable weld metal and used with submerged arc welding flux.

Typical areas of application: rails, axles, reels, carrier relays, carburized threads, drums, wedges, etc. Optimum parameters for 2.80 mm diameter wire are 400A and 32V.

Welding Flux: SF 104

-

-


DIN 8555DIN 8555DIN EN 14700

MSG 6 GF M 21 55 GPMSG 6 GF C 1 55 GPT Fe 3

C1M21

C: 0.55

Si: 0.70

Mn: 1.50

Cr: 5.00

Mo: 0.40

Fe: Rest

52-57 HRc

It is a high-alloy HARD FACING flux cored wire with basic character giving high hardness. It has been developed particularly for hard facing source of parts which are exposed to metal to metal friction and shocks. It is resistant to shocks by means of its toughness and crack resistance. Welding metal can be processed by diamond bits, stone and hot machining. In high-carbon steel with low weldability, buffer layer should be applied by FCW 30 prior to hard facing. Especially in brick industry, it is used in the surface covering of spiral leaves and in filling of a variety of machine parts in soil and mines.

56 HRc



MF 6 GF 55 GT Fe 8

Fe: Rest

C: 0.45

Si: 0.50

Mn: 1.50

Cr: 5.80

Mo: 1.50

W: 1.40

OPEN-ARC FLUX CORED WIRE which gives martensitic alloy. Designed to resist low stress abrasion with heavy impact and high compressive stresses. Weld metal deposit can be heat treatable, forgeable and machinable by grinding. Maximum deposit thickness is depends upon application and procedure used. Some typical applications are; hardfacing of cable sheaves, bed knives, steel mill rolls, crane wheels, forging dies, blast furnace belts.

57-62 HRc



MF 10 GF 60 GPT Fe 6

C: 1.60

Si: 0.40

Mn: 0.90

Cr: 6.00

Mo: 1.30

Ti: 4.70

Fe: Rest

OPEN-ARC FLUX CORED WIRE which gives excellent alloy, resistant to heavy impact, gouging and grinding abrasion together with resistant to cracking. Weld metal deposit composed of a hard martensitic matrix and finely dispersed titanium carbides. It is heat treatble, foegeable and machinable by grinding. Maximum deposit thickness depends upon application and procedure used. Some typical applications are; hardfacing of crusher cylinders, crusher hammers, agricultural tools, asphalt mixer blades, shovel bucket teeth and lips, bulldozer blades, cane knives and shredders, gyratory crusher mantles, bed knives and anvil in the wood pulp industry.

-

-


DIN EN 14700 T Fe 6

C1M21

C: 0.60

Si: 0.70

Mn: 1.60

Cr: 5.00

Mo: 0.40

Fe: Rest

57-62 HRc

It is a basic, high hardness weld metal giving, high alloyed hardfacing flux cored wire. Especially developed for hardfacing of high metal to metal abrasion and pieces which are subjected to impact. Weld metal can retain its hardness under high temperature environment. It is resistant to high impact because of toughness and crack resistance. Weld metal can be machined by diamond toe, stone and hot chip forming. High carbon and low weldability steels shoulb be buffered with FLUXOFIL 31 and FCW 30 before welding. Especially used for working machines ladle and teeths, plastic blender, soil and mine hearth machine parts and hardfacing of hard manganese steel.

Typical Chemical

Analysis (%)


Standards




gases(EN 439)

30

FLUX CORED WIRES

HARD FACING


DIN 8555 MF 10 GF 65 G

C: 3.00

Si: 1.50

Mn: 0.25

Cr: 21.00

Nb: 7.00

B: 0.90

Fe: Rest

62 HRc

OPEN-ARC FLUX CORED WIRE which is designed to give extreme resistance to high stress and gouging abrasion and achieve a very high hardness in one layer deposit. Weld metal deposit is composed of an austenitic matrix and complex carbides so, will readily stress relief check crack. Some typical applications are bucket teeth and lips on bucket-wheel excavators in coal and phosphate mines, brick and clay mill augers, wear plates and screens in the coal industry, bulldozer blades working in sand.


DIN 8555 MF 10 GF 55 G

C: 2.00

Si: 1.00

Mn: 0.60

Cr: 17.00

B: 0.30

Fe: Rest

55 HRc

Open-arc, flux cored wire which gives alloy resistant to high stress grinding abrasion with low impact. Weld composed of an austenitic matrix, Cr and B carbides. The deposit will readily stress relief crack. These cracks do not affect adversely abrasion. Weld metal deposit is machinable only by grinding.Typical applications: Earth-moving machines, bucket blades, excavator buckets, cement fans, mixer blades, conveyor augers, mineral pumps.

-

-


DIN 8555 MF 10 GF 60 G

C: 3.00

Si: 1.50

Mn: 0.25

Cr: 23.00

B: 0.40

Fe: Rest

62 HRc

Open-arc, flux cored wire which gives alloy resistant to high stress grinding abrasion with low impact.Weldcomposed of an austenitic matrix and carbides. The deposit will readily stress relief crack. Thedeposit thickness is 8 mm in 2 or 3 layers. Weld metal deposit is machinable only by grinding.typical applications are; hardfacing of palm oil expeller screws, ground nut oil expeller screws, pugauger, catalytic pipes, screw conveyors, dredge pump impellers, shovel bucket teeth and lips, dredgecutters, wear plates in the coke industry.

-


DIN EN 14700 T Z Fe 8 l1

M21

C: 1.20

Si: 1.00

Mn: 1.00

Cr: 6.00

Mo: 0.20

W: 0.25

Nb: 7.00

Fe: Rest

57-62 HRc

FCH 166 is metal cored wire for high hardness wear overlay.Suitable for roll type crushers, worm conveyors, scraper blades,dipper teeth etc. The weld metal is crack resistant and highly resistant to impact and abrasion. In the case of thick overlays, it is recommended to weld only the last two overlays with FCH 166 and to use FCW 30 for the preceding passes. Machining with chip forming is not possible with this weld metal. The weld deposit contains hard phases in the form carbides.

FCS 415Submerged Arc Welding Flux CoredHardfacing Wire

DIN 8557 MF5-40-CPT 43-45 HRc -

40-44 HRc -

-

C: 0.08

Si: 1.10

Mn: 0.70

Cr: 12.00

Ni: 2.50

Mo: 0.90

V: 0.15

Nb: 0.15

Flux cored wire which is used in hardfacing applications for SAW. FCS 415 is resistant to metal-metal friction at high temperatures, impact and corosion. Welding metal is Cr, Ni, Mo, V and Nb alloyed. Especially used for continuous casting rollers. Easy to machining and excellent welding seam. Optimum parameters for 2,40mm wire are 400A and 32V.

This open arc flux cored wire, which is used in hardfacing applications, is resistant to metal-metal friction under high temperature, impact and corosion. Weld deposit is Cr, Ni, Mo, V and Nb alloyed. It is used especially in facing of continuos casting rollers.



MF 5-45 CPTT Fe 7

C: 0.15Si: 0.30Mn: 0.86Cr: 13.00Ni: 5.00Mo: 0.70V: 0.20Nb: 0.15Fe: Rest


DIN 8555 MF 10 GF 60 G

C: 3.00

Si: 1.50

Mn: 0.25

Cr: 23.00

Fe: Rest

62 HRc

OPEN-ARC FLUX CORED WIRE depositing high chromium alloy, designed for resisting high stress grinding abrasion with low impact. Weld metal deposit is composed of an austenitic matrix and chromium carbides. Machinable only by grinding. Especially used for hardfacing and production of wear plates.

Typical Chemical

Analysis (%)


Standards




gases(EN 439)

31

FLUX CORED WIRES

HARD FACING

42-47 HRc



MF 20 GF 45 CTZT Co 2

l1

C: 1.20

Si: 0.80

Mn: 0.80

Cr: 28.00

W: 5.00

Fe: 5.50

Co: Rest




l1

C: 2.50

Si: 1.00

Mn: 1.00

Cr: 28.00

Ni: 2.00

W: 11.50

Fe: 3.50

Co: Rest

52-57 HRc

Gas shielded, flux cored hardfacing wire which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very high toughness and shock resistance extends its use for service conditions involving mechanical impacts and thermal shocks. Suitable for plastic extrusion screws, tools to cut paper, cardboard floor coverings,roofing,wood. Pure argon (I1) shall be used as shielding gas.

Welding rod for TIG-welding: TH 801

Gas shielded, flux cored hardfacing wire which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of: heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very higher toughness and shock resistance extends its use for service conditions involving mechanical impacts and thermal shocks. Suitable for blades for hot shearing, ingot tong ends, valves and valve seats, nozzles. Pure argon (I1) shall be used as shielding gas.


62 HRc

Open-arc flux cored wire, depositing chromium-niobium-molybdenum alloy with addition of tungsten and vanadium. Designed to resist high stress grinding abrasion and solid erosion at service temperatures up to 600°C. The deposits will readily stress relief check crack. Suitable for hardfacing wear plates, sinter plant parts, exhaust fan blades in pellet plants, pearlite crushers, bucket teeth and lips on bucket-wheel excavators in phosphate mines, boiler fan blades in sugar cane industry, burden area in blast furnace bells, wear plates in blast furnace belless top charging systems.


DIN 8555 MF 10 GF 65 GT

C: 3.00Si: 1.50Mn: 0.25Cr: 21.00Mo: 5.00V: 1.00W: 2.00Nb: 5.50Fe: Rest

-




l1

C: 1.60

Si: 1.00

Mn: 1.00

Cr: 28.50

Ni: 2.00

W: 8.50

Fe: 3.50

Co: Rest

45-49 HRc

Gas shielded, flux cored hardfacing wire which deposits Co-Cr-W alloy weld metal. Suitable to use in hardfacing of parts subjected to either the single or combined effect of : heavy metal-to-metal wear or abrasion, high temperatures (ranging from 500°C to 900°C) and corrosive environments. Due to its very higher toughness and shock resistance extends its use for service conditions involving mechanical impacts and thermal shocks. Suitable for plastic extrusion screws, tools to cut paper, cardboard floor coverings,roofing,wood. pure argon (I1) shall be used as shielding gas.


Typical Chemical

Analysis (%)


Standards




gases(EN 439)

32


MILD / LOW ALLOY STEELSSUBMERGED ARC WELDING WIRES

C: 0.03-0.05Si: 0.60-1.00Mn: 0.90-1.40C: 0.03-0.06Si: 0.10-0.50Mn: 0.60-1.00C: 0.07Si: 0.40Mn: 1.25C: 0.07Si: 0.50Mn: 1.00

Solid submerged arc welding wire suitable for welding general structural steels up to 510 N/mm² tensile strength, used in pressure vessel, pipe, shipbuilding and steel constructions. Posssible to use in combina-tion with hardfacing fluxes for hardfacing applications. Copper coating increases electrical conductivity and resistance against rusting.



EnergyISO-V(J)


SF 124

SF 103

SF 304

SF 104

Typical Chemical

Analysis of Weld Metal (%)

Typical Chemical Analysis of Weld

Metal (%)

With Sub Wires Fluxes


ElongationA5 [%]

SW 701AWS/ASME SFA-5.17EN 756EN ISO 14171DIN 8557

EL12S 1S 1S 1


Positions

C: 0.025-0.05

Si: 0.50-1.10

Mn: 1.10-1.50

C: 0.03-0.05

Si: 0.20-0.60

Mn: 1.00-1.60

Solid, submerged arc welding wire suitable for welding general structural steels with medium and high tensile strength, used in pressure vessel, boiler, pipe, shipbuilding and steel constructions. Higher silicon content improves deoxidation of weld pool. Copper coating increases electrical conductivity and resistance against rusting.

It is the solid submerged arc welding wire used in welding of steels with medium and high tensile strength. It is used in the production of pressure pot, boiler, pipe, ship and steel construction. Its high silicon content enhances the de-oxidation feature of weld pool. Being covered with copper enhances its electrical conductivity and corrosion resistance.

SF 124

SF 103

SF 104 440 530-650 >22 -40ºC : >47J

SW 702SiAWS/ASME SFA-5.17EN 756EN ISO 14171DIN 8557

EM12KS 2 SiS 2 SiS 2 Si

C: 0.04Si: 0.80Mn: 1.40C: 0.03Si: 0.40Mn: 1.40C: 0.08Si: 0.50Mn: 1.40C: 0.08Si: 0.60Mn: 1.30

C: 0.07

Si: 0.05

Mn: 0.50

C: 0.08

Si: 0.20

Mn: 1.00

C: 0.08-0.15

Si: 0.20-0.35

Mn: 1.40-1.80

C: 0.07

Si: 0.70

Mn: 1.70

C: 0.08

Si: 0.05

Mn: 1.00

Solid, submerged arc welding wire suitable for welding general structural steels with medium and high tensile strength, used in pressure vessel, boiler, pipe, shipbuilding and steel constructions. Copper coating increases electrical conductivity and resistance against rusting.

SF 124

SF 103

SF 304

SF 104

SW 702AWS/ASME SFA-5.17EN 756EN ISO 14171DIN 8557

EM 12S 2S 2S 2

0ºC : >40J-20ºC : >27J-20ºC : >80J-30ºC : >27J

0ºC : 50J

-20ºC : >27J

-20ºC : >47J

0ºC : >50J

-20ºC : >27J

-20ºC : >100J

-30ºC : >50J

0ºC : 50J-20ºC : 27J-30ºC : 70J-40ºC : 50J

0ºC : 50J

>400

>350

475

460

>400

>420

500

420

485

465

510-650

440-550

550

530

520-650

510-650

590

510

575

550

>22

>22

28

26.6

>22

>22

25

28

30

29

SW 703SiAWS/ASME SFA-5.17EN 756EN ISO 14171DIN 8557

EH 12KS 3SiS 3SiS 3Si

SW 702MoAWS/ASME SFA-5.23EN 756EN ISO 14171DIN 8557

EA2S 2MoS 2MoS 2Mo

C: 0.09

Si: 0.15

Mn: 1.00

Mo: 0.50

C: 0.04-0.08

Si: 0.20-0.60

Mn: 1.10-1.40

Mo: 0.40-0.65

Mo-alloyed, solid, submerged arc welding wire suitable for welding low alloy steels with high mechanical properties. Copper coating increases electrical conductivity and resistance against rusting.

-20ºC : 90J

-30ºC : 27J

SF 103 >490 570-690 >22

33


MILD / LOW ALLOY STEELS

Rutile type agglomerated submerged arc welding flux. Suitable for single or double wire and multi-layer pass for carbon steels, due to addition of Mn and Si. Excellent welding seam even at high welding speed. Very easy slag removal in fillet and V-groves. The flux is widely use for LPG boilers, tubes, constructions, ship buildings and pipe welding.

SF 124AWS/ASME SFA-5.17EN 760

F7A0-EL 12S A AR 1 87 AC

Agglomerated flux for submerged arc welding which is developed for welding applications where the dilution of base metal is high. Suitable for fillet and butt welding of thin and medium thick plates with a small number of passes, both on AC and DC current. Very good welding properties provides the advantage of high welding speeds. Has a good welding shape, excellent slag removal and surface finish.

EN 760 S A AB 1 67 AC H5

SF 103

It is the alumina-basic type agglomerated welding flux developed particularly for the production of spiral and longitudinal welded pipe. It gives the opportunity of high-speed welding in the welding of thin and medium thick pipes by single or multi-wires (tandem/twin). It has high current carrying capacity and can be used in AC and DC currents. It has a nice weld bead appearance and it gives out smooth weld beads with high penetration expected especially from pipe welds. Its slag removal is very easy.

AWS/ASME SFA-5.17AWS/ASME SFA-5.17

F7 AZ EL12F7 A0 EM12

SF 304

Basic type agglomerated submerged arc welding flux, which is designed for fillet welding and for the single- and multi-pass butt welding of mild, medium and high tensile steels. SF 704 has got high current carrying capacity and has good operating characteristics both on both AC and DC. Weld metal, in combination with corresponding wire, provides high mechanical values even at low temperatures. Very easy slag removal in fillet and V-groves. Very smooth and clean weld beads blending into base metal. Suitable to use in steel construction, pressure vessel and boiler production, shipbuilding, longitudinal or spiral welding in pipes.

SF 104AWS/ASME SFA-5.17AWS/ASME SFA-5.17EN 760

F 6 A 0 EL - 12F7 A 4 EM - 12S A AB 1 67 AC H10

It is an alumina-basic type agglomerated welding flux developed especially for the welding of pressure pots. It is used in the welding of LPG tubes and tanks, other pressure pots and boilers. It gives out weld beads with high X-ray quality and mechanical strength. Appearance of weld bead is smooth and shiny. Its slag removes spontaneously. It gives out indefectible weld beads with high penetration at high currents and high welding speeds.

SF 204AWS/ASME SFA-5.17AWS/ASME SFA-5.17EN 760

F 6 A 0 EL - 12F7 A 4 EM - 12S A AB 1 67 AC H10

SUBMERGED ARC WELDING FLUXES

HARD FACING WELDING FLUXES

HARD FACING

It is an alloyed agglomerated welding flux used together with SW 702 wire in hard facing applications. It is intensely used in the hard facing welding of machine parts, rails, support rollers of running gear parts, movable pulleys, back rolls, locomotive wheels and etger rolls. The passing rate of alloy elements to weld metal depends on the weld parameters selected. For example, optimum weld parameters for wire with 4mm. of diameter are 600 A, 32 V and the welding speed is 50 cm/min.

SHF 325EN 760 SAC S 3 97 CCr-Mo AC

It is an alloyed agglomerated welding flux used together with SW 702 wire in hard facing applications. It is intensely used in the hard facing welds of parts like pinch rolls, sinter crushers, etc. that require high hardness. The passing rate of alloy elements to weld metal depends on the weld parameters selected. For example, optimum weld parameters for wire with 4mm. of diameter are 600 A, 32 V and the welding speed is 50 cm/min.


It is an alloyed agglomerated welding powder used together with SW 702 wire in hard facing application. It is intensely used in hard facing welds of coupling components, driving piston ends and carrier rollers. The passing rate of alloy elements to weld metal depends on the weld parameters selected. For example, optimum weld parameters for wire with 4mm. of diameter are 600 A, 32 V and the welding speed is 50 cm/min.


SHF 100It is the unalloyed agglomerated submerged welding powder developed for submerged hard facing flux cored welding wires. Slag removal is easy and bead appearance is nice and nonporous. It generates much less fume than open arc flux cored wires. It avoids spatter and provides the opportunity for faster filling.

EN 760 S A Z 2

34

GENERAL REFERENCES

POLARITY

WELDING POSITIONS

Direct current (DC) preferred,electrode connected to negative pole; AC

Direct current (DC) preferred,electrode connected to positive pole; AC

Alternatig current (AC) preferred,electrode connected to positive pole; AC

Alternatig current (AC) preferred,electrode connected to negative pole; AC

Direct current: (DC),electrode connected to positive pole

Direct current: (DC),electrode connected to negative pole

Direct current: (DC),electrode connected to negative or positive pole

Alternative current: (AC)

Direct current (DC) preferred,electrode connected to positive pole; AC

w, h, s, q, hü, ü, f = All positions

w, h, s, q, hü, ü = All positions, vertical-down conditionally

w, h, s, q, hü, ü = All positions, except vertical-down

w, h, s, q = All positions, except vertical-down and overhead

w, h = Flat butt and dilled welds only

w = Flat butt welds only

f = Vertical-down only

Butt Welding Fillet Welding Pipe Welding Pipe Fillet Welding

ASMEEN

: 1G: PA

ASMEEN

: 2G: PC

ASMEEN

: 3G: PG (Down) PF (Up)

ASMEEN

: 4G: PE

ASMEEN

: 1F: PA

ASMEEN

: 2F: PB

ASMEEN

: 3F: PG (Down) PF (Up)

ASMEEN

: 4F: PD

ASMEEN

: 1G: PA

ASMEEN

: 2G: PC

ASMEEN

: 5G: PG (Down) PF (Up)

ASMEEN

: 6G: J-L045 (Down) H-L045 (Up)

ASMEEN

: 2F: PB

ASMEEN

: 2F: PB

ASMEEN

: 5F: PG (Down) PF (Up)

ASMEEN

: 4F: PD

35

SHIELDING GAS

> 0 - 5

> 0 - 5

> 5 - 25

> 5 - 25

> 0 - 5

> 5 - 25

> 25 - 50

> 5 - 50

100

Rest²

> 0 - 3

> 0 - 3

> 3 - 10

> 3 - 10

> 0 - 8

> 10 - 15

> 8 - 15

> 0 - 30

Rest²

Rest²

100

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

Rest²

100

> 0 - 15

R

I

M1

M2

M3

C1

F1

¹ In case of adding the gas that is not in the list, indicates that “S” defined as a special gas mixture. Identification is made as “ S + Main Gas Symbol + Main Gas % Rate + Other Gas Mixture Symbol”. E.g. Shielding gas EN 439-S M24² Helium gas can be used up to %95 instead of Argon gas. The identification of Helium gas rate is specified parenthetical. (1) >0-33 % Helium, (2) >33-66 % Helium

1

2

1

2

3

1

2

3

4

1

2

3

4

1

2

3

1

2

1

2

> 0 - 15

> 15 - 35

> 0 - 5

> 0 - 50

100

Rest

TS EN 439

Group Code

Gas Density Condition

Carbondioxide(CO2) 1,84 kg/m³ 15°C, 1 atm

Argon(Ar) 1,70 kg/m³ 15°C, 1 atm

Oxygen(O2) 1,33 kg/m³ 15°C, 1 atm

Nitrogen(N2) 0,96 kg/m³ 15°C, 1 atm

Helium(He) 0,16 kg/m³ 15°C, 1 atm

Oxidizing

CO2 O2 Ar He

Inert

H2 N2

Reductant Slightly Reactive

% VolumeShort Definition¹

36


INNER CARDBOARD BOX OUTER CARDBOARD BOX

PLASTIC BOX TIN BOX

Box Type Height(mm)

Width(mm)

Length(mm)

Average Weight(kg)

M300

M350

B350

B450

K300

K350

K400

O350

41

41

60

63

36

36

36

39

62

62

80

80

63

62

62

82

302

352

352

452

302

352

402

352

2.25

2.50

5.00

6.50

1.75

2.00

2.25

3.50

Box Type Height(mm)

Width(mm)

Length(mm)

Average Weight(kg)

MK300P

MK350

MK350P

BK350

BK350P

BK450

KK300

KK350

150

70

150

68

91

71

116

116

222

275

222

260

270

260

215

215

325

365

370

365

370

465

330

380

7,50

15.00

Box Type Height(mm)

Width(mm)

Length(mm)

Average Weight(kg)

B350T

T135

100

87

100

87

355

355

11.00

9.00

7.50

15.00

15.00

19,5

15.75

18.00

KK400

OK350

110

86

205

175

430

375

20.25

21.00

Box Type Height(mm)

Width(mm)

Average Weight(kg)

PS35-1

PS35-2

PS45-2

350

350

450

65

84

84

2.50

4.50

6.50

37


MIG / MAG AND FLUX CORED WIRES

Spool Type Box Type Inner Diametur(mm)

Outer Diametur(mm)

Net Weight(kg)

D100 M1 16.5 100 1


Outer Diametur(mm)

Net Weight(kg)

D300 M3 52 300 15


Outer Diametur(mm)

Net Weight(kg)

K300 M3 180 300 15


Outer Diametur(mm)

Net Weight(kg)

K300MS M3 52 300 15


Outer Diametur(mm)

Net Weight(kg)

D200 M2 52 200 5

38

MIG / MAG AND FLUX CORED WIRES

TIG & OXY - FUEL GAS WELDING WIRES / BRAZING WIRES SAW WIRES & FLUXES

SAW WIRES & FLUXES

Drum Type Outer Diametur(mm)

Height(mm)

Net Weight(kg)

DR110 200 500 50


Height(mm)

Net Weight(kg)

DR500 510

DR800 610

DR880

800

1000

1000 600

250

400

400


Height(mm)

Net Weight(kg)

DR600 615

DR1000 1055

DR1100

1000

1054

950 660

400

1000

600


Outer Diametur(mm)

Net Weight(kg)

K435 M4 300 345 25

K570 M5 570 760 100

Box Type Height(mm)

Width(mm)

Length(mm)

Average Weight(kg)

TK 500

TK 1000

T 500

T 1000

40

Plastic Bag Type Net Weight(kg)

TP25 25

40

46

30

60

60

46

46

540

1040

510

1010

1 & 2.50

5

1 & 2.50

2.50 & 5

Plastic


39

APPROVALS AND CERTIFICATIONS

PRODUCTS NAME ABS BV CE CWB DB DNV GL HAKC LR RINA TL TSE TUV

You can visit our web site www.magmaweld.com for up to date approvals and certificates.

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ESR 13

ESR 13 M

ESR 35

ESB 44

ESB 48

ESB 50

ESB 52

ESH 180 R

El 307B

ESC 61

El 308 L

El 309 L

El 312

El 316 L

El 318

El 347

TG 2

TG 205

Tl 309 L

Tl 316 L

MG 2

MG 3

MG 20

MG 102

MG 205

FCW 11

FCW 16

FCW 21

FCW 30

FCW 50

FCW 181

SF 104 - SW 702

ESC 60

ESR 11

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Organize Sanayi Bölgesi Manisa, Turkey

[email protected]

+90 236 226 26 88

+90 236 226 26 89

@

41

09/2012

www.magmaweld.com

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